Dezincification device for hot galvanizing processing

By using the swing mechanism of the filter and transmission rod in the hot-dip galvanizing dezinculating device, the problem of bubble aggregation affecting the reaction speed is solved, and a more ideal dezincification effect and practicality are achieved.

CN222226561UActive Publication Date: 2024-12-24XUZHOU REMARKABLE METAL PROD CO LTD
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Patent Information

Application Number
CN202421088129.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-24
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

In the existing hot-dip galvanizing and dezincification method, bubbles generated during chemical reactions gather on the surface of the steel, affecting the reaction speed and contact area, resulting in unsatisfactory dezincification effect.

Method used

A dezincification device including a reaction tank, a filter mesh, a spherical groove and a transmission rod is designed. The threaded rod is driven by a motor to drive the connecting shaft and the transmission rod, so that the filter mesh can swing and bubbles can be disengaged from the steel surface, thereby maintaining the steel surface and solution. Good contact.

Benefits of technology

Effectively prevent bubble aggregation, accelerate the speed of chemical reactions, improve the dezincification effect and the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dezincification devices, in particular to a dezincification device for hot galvanizing processing, which comprises a reaction tank, a filter screen is arranged in the reaction tank, the rear surface of the filter screen is fixedly connected with a mounting block, and the rear surface of the mounting block is provided with a spherical groove. Steel is placed in the filter screen, a chemical solution is injected into the reaction tank, and the motor is started to drive the threaded rod to rotate, so that the nut block drives the connecting shaft to move up and down, the connecting shaft drives the uppermost end of the transmission rod to move up and down, and the lowermost end of the transmission rod drives the connecting rod and the spherical block to move; the spherical block drives the mounting block to swing, the mounting block drives the filter screen to swing, and bubbles generated by chemical reaction on the surface of steel are separated from the steel in the swinging process of the filter screen, so that the bubbles can be prevented from being gathered on the surface of the steel, the contact area between the surface of the steel and a solution is not influenced, the reaction speed is increased, and the dezincification effect is more ideal; and the practicability is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of dezincification devices, in particular to a dezincification device for hot-dip galvanizing processing. Background Art

[0002] Hot-dip galvanizing is a metal anti-corrosion process that immerses steel in molten zinc liquid to cover the surface of the steel with a zinc layer, thereby protecting the steel from corrosion. However, in actual applications, the zinc layer sometimes falls off, which not only affects the service life of the product, but also reduces its anti-corrosion performance. Therefore, dezincification treatment is very important. The purpose of dezincification treatment is to remove the zinc layer that has fallen off or is about to fall off, restore the integrity of the coating, and improve the quality and service life of the product;

[0003] At present, some dezincification methods are to directly place steel in a chemical solution, and the zinc on the surface of the steel reacts chemically with the solution, thereby leaving the surface of the steel. However, in this way, bubbles will gather on the surface of the steel during the reaction, affecting the contact area between the steel surface and the solution, resulting in a slow reaction speed and unsatisfactory dezincification effect. Therefore, a dezincification device for hot-dip galvanizing is proposed. Utility Model Content

[0004] The utility model aims to provide a dezincification device for hot-dip galvanizing to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dezincification device for hot-dip galvanizing processing, comprising a reaction tank, a filter screen is provided inside the reaction tank, a mounting block is fixedly connected to the rear surface of the filter screen, a spherical groove is provided on the rear surface of the mounting block, a spherical block is slidably connected to the inner side wall of the spherical groove, a connecting rod is fixedly connected to the rear surface of the spherical block, the connecting rod passes through the spherical groove, and the outer side wall of the connecting rod is rotatably connected to the transmission rod through a bearing, a mounting frame is fixedly connected to the rear side of the upper surface of the reaction tank, a motor is fixedly installed on the upper surface of the mounting frame, a threaded rod is fixedly connected to the output shaft end of the motor, the threaded rod passes through the upper surface of the mounting frame, the threaded rod and the inner side wall of the mounting frame are rotatably connected through a bearing, a nut block is threadedly connected to the outer side wall of the threaded rod, a connecting shaft is fixedly connected to the front surface of the nut block, and the connecting shaft and the outer side wall and the inner side wall of the transmission rod are rotatably connected through a bearing.

[0006] As a further preferred embodiment of the present technical solution: the inner wall of the reaction tank is rotatably connected to a support shaft via a bearing, the outer wall of the support shaft is fixedly connected to a mounting seat, and the upper surface of the mounting seat is fixedly connected to the lower surface of the filter screen.

[0007] As a further preferred embodiment of the technical solution: two sliding rods are symmetrically welded to the inner side wall of the mounting frame, and the outer side wall of the sliding rod is slidably connected to the nut block.

[0008] As a further preferred embodiment of the present technical solution: an operation indicator board is fixedly connected to the front surface of the reaction tank.

[0009] As a further preferred embodiment of the present technical solution: four legs are fixedly connected to the lower surface of the reaction tank.

[0010] As a further preferred embodiment of the present technical solution: the right surface of the reaction tank is connected with a drain pipe.

[0011] As a further preferred embodiment of the present technical solution: a drain cover is threadedly connected to the right surface of the drain pipe.

[0012] As a further preferred embodiment of the present technical solution: a tool box is fixedly connected to the front surface of the reaction pool.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model places steel in a filter screen, injects a chemical solution into a reaction tank, starts a motor to drive a threaded rod to rotate, so that a nut block drives a connecting shaft to move in an upward and downward direction, the connecting shaft drives the uppermost end of a transmission rod to move in an upward and downward direction, the lowermost end of the transmission rod drives a connecting rod and a spherical block to move, the spherical block drives a mounting block to swing, and the mounting block drives a filter screen to swing. In the process of the filter screen swinging, bubbles generated by a chemical reaction on the surface of the steel material are separated from the steel material. The utility model can prevent bubbles from gathering on the surface of the steel material, does not affect the contact area between the surface of the steel material and the solution, accelerates the reaction speed, and has a more ideal dezincification effect and stronger practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the installation block and the transmission rod in the utility model;

[0017] Figure 3 It is a schematic cross-sectional structure diagram of the spherical block in the utility model;

[0018] Figure 4 It is a structural schematic diagram of the filter screen in the utility model.

[0019] In the figure: 1. reaction tank; 2. filter screen; 3. mounting block; 4. spherical groove; 5. spherical block; 6. connecting rod; 7. transmission rod; 8. mounting bracket; 9. motor; 10. threaded rod; 11. nut block; 12. connecting shaft; 13. support shaft; 14. mounting seat; 15. sliding rod; 16. operation indicator plate; 17. support leg; 18. drain pipe; 19. drain cover; 20. tool box. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Examples of the embodiments are shown in the drawings, where the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application, and cannot be understood as limitations on the present application. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0021] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0022] See also Figure 1-4The utility model provides a technical solution: a dezincification device for hot-dip galvanizing processing, comprising a reaction pool 1, a filter screen 2 is arranged inside the reaction pool 1, a mounting block 3 is fixedly connected to the rear surface of the filter screen 2, a spherical groove 4 is opened on the rear surface of the mounting block 3, a spherical block 5 is slidably connected to the inner side wall of the spherical groove 4, a connecting rod 6 is fixedly connected to the rear surface of the spherical block 5, the connecting rod 6 passes through the spherical groove 4, and a transmission rod 7 is rotatably connected to the outer side wall of the connecting rod 6 through a bearing, a mounting frame 8 is fixedly connected to the rear side of the upper surface of the reaction pool 1, a motor 9 is fixedly installed on the upper surface of the mounting frame 8, a threaded rod 10 is fixedly connected to the output shaft end of the motor 9, the threaded rod 10 passes through the upper surface of the mounting frame 8, and the threaded rod 10 is connected to the mounting frame 8. The inner walls of the mounting frame 8 are rotatably connected via bearings, the outer wall of the threaded rod 10 is threadedly connected with a nut block 11, the front surface of the nut block 11 is fixedly connected with a connecting shaft 12, and the connecting shaft 12 is rotatably connected to the outer wall and the inner wall of the transmission rod 7 via bearings; the steel is placed in the filter screen 2, a chemical solution is injected into the reaction tank 1, the motor 9 is started to drive the threaded rod 10 to rotate, so that the nut block 11 drives the connecting shaft 12 to move in the upward and downward directions, the connecting shaft 12 drives the uppermost end of the transmission rod 7 to move in the upward and downward directions, the lowermost end of the transmission rod 7 drives the connecting rod 6 and the spherical block 5 to move, the spherical block 5 drives the mounting block 3 to swing, the mounting block 3 drives the filter screen 2 to swing, and during the swinging of the filter screen 2, the bubbles generated by the chemical reaction on the surface of the steel are separated from the steel.

[0023] In this embodiment, specifically: the inner wall of the reaction pool 1 is rotatably connected to the support shaft 13 through a bearing, the outer wall of the support shaft 13 is fixedly connected to a mounting seat 14, and the upper surface of the mounting seat 14 is fixedly connected to the lower surface of the filter screen 2; the filter screen 2 swings with the support shaft 13 as a fulcrum.

[0024] In this embodiment, specifically: two sliding rods 15 are symmetrically welded to the inner wall of the mounting frame 8, and the outer wall of the sliding rod 15 is slidingly connected to the nut block 11; so that the nut block 11 does not rotate with the rotation of the threaded rod 10, but keeps moving in the direction of the sliding rod 15.

[0025] In this embodiment, specifically: an operation indicator board 16 is fixedly connected to the front surface of the reaction pool 1 .

[0026] In this embodiment, specifically: four legs 17 are fixedly connected to the lower surface of the reaction pool 1 , and are used to support the reaction pool 1 .

[0027] In this embodiment, specifically: the right surface of the reaction pool 1 is connected with a drain pipe 18 for discharging the chemical solution in the reaction pool 1 .

[0028] In this embodiment, specifically: a drain cover 19 is threadedly connected to the right surface of the drain pipe 18 .

[0029] In this embodiment, specifically: a tool box 20 is fixedly connected to the front surface of the reaction pool 1, and can be used to place various tools.

[0030] The working principle of the utility model is as follows: steel is placed in the filter screen 2, a chemical solution is injected into the reaction tank 1, the motor 9 is started to drive the threaded rod 10 to rotate, so that the nut block 11 drives the connecting shaft 12 to move in the upward and downward directions, the connecting shaft 12 drives the uppermost end of the transmission rod 7 to move in the upward and downward directions, the lowermost end of the transmission rod 7 drives the connecting rod 6 and the spherical block 5 to move, the spherical block 5 drives the mounting block 3 to swing, and the mounting block 3 drives the filter screen 2 to swing. During the swinging process of the filter screen 2, the bubbles generated by the chemical reaction on the surface of the steel are separated from the steel, thereby forming a dezincification device for hot-dip galvanizing processing, which can prevent bubbles from gathering on the surface of the steel, does not affect the contact area between the surface of the steel and the solution, accelerates the reaction speed, and has a more ideal dezincification effect and stronger practicality.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dezincification device for hot-dip galvanizing, comprising a reaction tank (1), characterized in that: The reaction pool (1) is provided with a filter screen (2) inside, the rear surface of the filter screen (2) is fixedly connected to a mounting block (3), the rear surface of the mounting block (3) is provided with a spherical groove (4), the inner side wall of the spherical groove (4) is slidably connected to a spherical block (5), the rear surface of the spherical block (5) is fixedly connected to a connecting rod (6), the connecting rod (6) passes through the spherical groove (4), the outer side wall of the connecting rod (6) is rotatably connected to a transmission rod (7) via a bearing, the rear side of the upper surface of the reaction pool (1) is fixedly connected to a mounting frame (8), the mounting frame (8) is fixedly connected to the rear side of the upper surface of the reaction pool (1), and the mounting frame (8) is fixedly connected to the rear side of the upper surface of the reaction pool (1). A motor (9) is fixedly mounted on the upper surface of the mounting frame (8); a threaded rod (10) is fixedly connected to the output shaft end of the motor (9); the threaded rod (10) passes through the upper surface of the mounting frame (8); the threaded rod (10) is rotatably connected to the inner side wall of the mounting frame (8) via a bearing; a nut block (11) is threadedly connected to the outer side wall of the threaded rod (10); a connecting shaft (12) is fixedly connected to the front surface of the nut block (11); the connecting shaft (12) is rotatably connected to the outer side wall and the inner side wall of the transmission rod (7) via a bearing.

2. The dezincification device for hot-dip galvanizing according to claim 1, characterized in that: The inner wall of the reaction pool (1) is rotatably connected to a support shaft (13) via a bearing, the outer wall of the support shaft (13) is fixedly connected to a mounting seat (14), and the upper surface of the mounting seat (14) is fixedly connected to the lower surface of the filter screen (2).

3. The dezincification device for hot-dip galvanizing according to claim 2, characterized in that: Two sliding rods (15) are symmetrically welded to the inner side wall of the mounting frame (8), and the outer side wall of the sliding rod (15) is slidably connected to the nut block (11).

4. The dezincification device for hot-dip galvanizing according to claim 2, characterized in that: An operation indicator board (16) is fixedly connected to the front surface of the reaction tank (1).

5. The dezincification device for hot dip galvanizing according to claim 2, characterized in that: Four supporting legs (17) are fixedly connected to the lower surface of the reaction tank (1).

6. The dezincification device for hot dip galvanizing according to claim 2, characterized in that: The right surface of the reaction tank (1) is connected to a liquid discharge pipe (18).

7. The dezincification device for hot-dip galvanizing according to claim 6, characterized in that: The right surface of the liquid discharge pipe (18) is threadedly connected with a liquid discharge cap (19).

8. The dezincification device for hot-dip galvanizing according to claim 6, characterized in that: A tool box (20) is fixedly connected to the front surface of the reaction pool (1).