Hosiery toe single-needle sewing device of hosiery knitter
The single-needle sewing device automates sock toe loading and sewing by using a control device with motors and rods to streamline the process, enhancing efficiency and reducing manual intervention.
Patent Information
- Application Number
- CN202420790176.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-17
AI Technical Summary
Existing sock toe sewing mechanisms are cumbersome and time-consuming due to the need for manual material loading before each sewing operation.
A single-needle sewing device for a sock knitting machine equipped with a control device comprising a first motor, rotating rod, rotating disk, squeezing rod, sliding rod, and stop switch, which automates the loading and sewing process by controlling the rotation and movement of components to facilitate continuous sock feeding.
Enables automatic and efficient loading of materials, reducing the time required for each sewing operation and improving the overall process efficiency.
Smart Images

Figure CN222226768U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sock toe sewing, in particular to a sock toe single-needle sewing device for a sock knitting machine. Background Art
[0002] For example, in the sock toe fixing and sewing device (application number: 202110467294.9) disclosed on the Chinese Patent Network, when the sock toe is sewn, although the socks can be automatically pressed by a pressing member and can be cut by a thread cutter, it is not convenient to automatically load the material. Each time sewing is performed, it is necessary to add materials again before cutting and sewing can be performed. This will take a lot of time and the process is also more cumbersome. Utility Model Content
[0003] Based on the technical problem that the existing sock toe sewing mechanism is troublesome to load and consumes much time, the utility model proposes a sock toe single-needle sewing device for a sock knitting machine.
[0004] The utility model proposes a single-needle sewing device for the toe of a hosiery machine, comprising a hosiery machine, wherein a control device is arranged inside the hosiery machine, and the control device comprises a first motor, a rotating rod, a rotating disk, a squeezing rod, a sliding rod and a stop switch. When the first motor is started, the rotating shaft drives the rotating rod and the rotating disk to rotate, the rotating disk drives the squeezing rod to make a circular motion to squeeze the sliding rod, and the sliding rod slides to squeeze the stop switch to stop the first motor.
[0005] Preferably, the first motor is fixedly mounted on the lower end of the inner part of the hosiery machine body, the rotating rod is fixedly mounted on the rotating shaft of the first motor, the rotating disk is fixedly mounted on the upper surface of the rotating rod, a fixed circular plate is fixedly mounted on the outer surface of the rotating rod, the outer surface of the fixed circular plate is rotatably connected to the inner part of the hosiery machine, and the squeezing rod is fixedly mounted on the side surface of the rotating disk.
[0006] Through the above technical solution, when the first motor is started, the rotating shaft drives the rotating rod to rotate, the rotating rod drives the rotating disk to rotate, and the fixed circular plate is clamped in the hosiery machine to rotate, ensuring that the rotating rod keeps rotating stably.
[0007] Preferably, a slide groove is opened at the right end inside the hosiery knitting machine, the sliding rod is slidably inserted inside the hosiery knitting machine, a fixing plate is fixedly installed on the right end surface of the sliding rod, and the fixing plate is slidably inserted inside the slide groove.
[0008] Through the above technical solution, the fixed plate slides in the slide groove, ensuring that the sliding rod keeps sliding stably in the hosiery knitting machine.
[0009] Preferably, a spring is fixedly mounted on the right end surface of the fixed plate, the right end surface of the spring is fixedly connected to the inside of the slide slot, a start switch and a delay switch are fixedly mounted inside the slide slot respectively, and the start switch is located above the delay switch.
[0010] Through the above technical solution, the spring squeezes the fixed plate so that the left end of the sliding rod can remain extended out of a part of the outside of the hosiery machine, and the fixed plate squeezes the start switch and the delay switch so that the two switches can be started.
[0011] Preferably, the stop switch is fixedly installed inside the slide slot, the stop switch is located below the spring, the stop switch is electrically connected to the first motor through a wire, a barrel is fixedly installed inside the hosiery machine above the rotating disk, an inclined platform is fixedly installed inside the barrel, a fixed column is fixedly installed on the right end of the inclined platform, a time relay is fixedly installed inside the barrel, and the time relay is electrically connected to the start switch through a wire.
[0012] Through the above technical solution, the stop switch can control the first motor to stop when it is started, the socks to be sewn are placed in the barrel, the socks are located above the inclined table, and the time relay allows the start switch to stop after rotating for the same time each time, so that the rolling rod can just roll down the bottom socks each time.
[0013] Preferably, a second motor is fixedly installed inside the barrel, a rolling rod is fixedly installed on the rotating shaft of the second motor, the second motor is electrically connected to the starting switch through a wire, and a cylinder and an electric telescopic rod are fixedly installed above the rotating disk inside the hosiery machine, a syringe is fixedly installed at the lower end of the cylinder, and both the cylinder and the electric telescopic rod are electrically connected to the delay switch through a wire, and a pressing piece is fixedly installed at the lower end of the electric telescopic rod.
[0014] Through the above technical solution, when the second motor is started, the rotating shaft drives the rolling rod to rotate, the cylinder drives the syringe to move up and down, and when the electric telescopic rod is started, the pressing piece is controlled to press the lower socks.
[0015] The beneficial effects of the present invention are:
[0016] By setting a control device, when sewing the toes of the socks, the first motor is started first, the rotating shaft drives the rotating rod to rotate, and the rotating rod drives the rotating disk to rotate until the squeezing rod squeezes the sliding rod. At this time, the fixed plate squeezes the starting switch, the delay switch and the stop switch. The stop switch controls the first motor to stop, so that the rotating disk no longer rotates, and the starting switch starts the second motor, so that the rotating shaft drives the rolling rod to rotate, so that the bottom sock on the inclined platform is rolled and falls onto the rotating disk. The delay switch controls the cylinder and the electric telescopic rod to start after a short delay. When the electric telescopic rod starts, the pressing piece is controlled to press the lower sock, and the cylinder drives the syringe to move up and down, so that the needle on the syringe sews the lower sock, and then restarting the first motor can sew the next sock, thereby achieving the effect of convenient loading and saving time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of a sock toe single-needle sewing device for a hosiery knitting machine proposed by the utility model;
[0018] Figure 2 This is a cross-sectional view of the structure of a hosiery machine with a single-needle sewing device for the toe of a hosiery machine proposed by the utility model;
[0019] Figure 3 The utility model is a cross-sectional view of the barrel structure of a sock toe single-needle sewing device of a hosiery knitting machine.
[0020] In the figure: 1. hosiery machine; 11. slide; 12. start switch; 13. delay switch; 14. barrel; 15. inclined table; 16. fixed column; 17. time relay; 18. second motor; 19. rolling rod; 110. cylinder; 111. electric telescopic rod; 112. needle cylinder; 113. pressing piece; 2. first motor; 3. rotating rod; 31. fixed circular plate; 4. rotating disk; 5. squeezing rod; 6. sliding rod; 61. fixed plate; 62. spring; 7. stop switch. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] Reference Figure 1-Figure 3A single-needle sewing device for the toe of a hosiery machine comprises a hosiery machine 1. In order to facilitate the automatic sewing of the toe of the socks, a control device is arranged inside the hosiery machine 1. The control device comprises a first motor 2, a rotating rod 3, a rotating disk 4, a squeezing rod 5, a sliding rod 6 and a stop switch 7. When the first motor 2 is started, the rotating shaft drives the rotating rod 3 and the rotating disk 4 to rotate, the rotating disk 4 drives the squeezing rod 5 to make a circular motion to squeeze the sliding rod 6, and the sliding rod 6 slides to squeeze the stop switch 7 to stop the first motor 2.
[0023] In order to ensure that the rotating rod 3 maintains stable rotation, the first motor 2 is fixedly installed at the lower end of the inner part of the hosiery machine 1 body, the rotating rod 3 is fixedly installed on the rotating shaft of the first motor 2, the rotating disk 4 is fixedly installed on the upper surface of the rotating rod 3, and the outer surface of the rotating rod 3 is fixedly installed with a fixed circular plate 31. The outer surface of the fixed circular plate 31 is connected to the internal rotation of the hosiery machine 1, and the squeezing rod 5 is fixedly installed on the side surface of the rotating disk 4. When the first motor 2 is started, the rotating shaft drives the rotating rod 3 to rotate, the rotating rod 3 drives the rotating disk 4 to rotate, and the fixed circular plate 31 is stuck in the hosiery machine 1 and rotates, ensuring that the rotating rod 3 maintains stable rotation.
[0024] In order to ensure that the sliding rod 6 can slide stably in the hosiery machine 1, a slide groove 11 is opened at the right end inside the hosiery machine 1, and the sliding rod 6 is slidably inserted into the inside of the hosiery machine 1. A fixing plate 61 is fixedly installed on the right end surface of the sliding rod 6, and the fixing plate 61 is slidably inserted into the inside of the slide groove 11. The fixing plate 61 slides in the slide groove 11, ensuring that the sliding rod 6 can slide stably in the hosiery machine 1.
[0025] In order to facilitate the automatic control of the start switch 12 and the delay switch 13, a spring 62 is fixedly installed on the right end surface of the fixed plate 61, and the right end surface of the spring 62 is fixedly connected to the inside of the slide groove 11. The inside of the slide groove 11 is respectively fixedly installed with the start switch 12 and the delay switch 13. The start switch 12 is located above the delay switch 13. The spring 62 squeezes the fixed plate 61 so that the left end of the sliding rod 6 can keep extending out of a part of the outside of the hosiery machine 1. The fixed plate 61 squeezes the start switch 12 and the delay switch 13 to start the two switches.
[0026] In order to facilitate automatic loading, the stop switch 7 is fixedly installed inside the slide 11, the stop switch 7 is located below the spring 62, the stop switch 7 is electrically connected to the first motor 2 through a wire, the interior of the hosiery machine 1 is located above the rotating disk 4 and a barrel 14 is fixedly installed, an inclined platform 15 is fixedly installed inside the barrel 14, a fixed column 16 is fixedly installed on the right end of the inclined platform 15, a time relay 17 is fixedly installed inside the barrel 14, the time relay 17 is electrically connected to the start switch 12 through a wire, and the stop switch 7 can control the first motor 2 to stop when it is started. Socks to be sewn are placed in the barrel 14, and the socks are located above the inclined platform 15. The time relay 17 allows the start switch 12 to stop after rotating for the same time each time, so that the rolling rod 19 can just roll down the bottom socks each time.
[0027] In order to facilitate the compression and sewing of the socks, a second motor 18 is fixedly installed inside the barrel 14, and a rolling rod 19 is fixedly installed on the rotating shaft of the second motor 18. The second motor 18 is electrically connected to the starting switch 12 through a wire, and a cylinder 110 and an electric telescopic rod 111 are fixedly installed above the rotating disk 4 inside the hosiery machine 1, and a needle cylinder 112 is fixedly installed at the lower end of the cylinder 110. The cylinder 110 and the electric telescopic rod 111 are electrically connected to the delay switch 13 through a wire, and a pressing piece 113 is fixedly installed at the lower end of the electric telescopic rod 111. When the second motor 18 is started, the rotating shaft drives the rolling rod 19 to rotate, and the cylinder 110 drives the needle cylinder 112 to move up and down. When the electric telescopic rod 111 is started, the pressing piece 113 is controlled to compress the socks below.
[0028] By setting a control device, when sewing the toes of the socks, the first motor 2 is started first, the rotating shaft drives the rotating rod 3 to rotate, and the rotating rod 3 drives the rotating disk 4 to rotate until the squeezing rod 5 squeezes the sliding rod 6. At this time, the fixed plate 61 squeezes the starting switch 12, the delay switch 13 and the stop switch 7. The stop switch 7 controls the first motor 2 to stop, so that the rotating disk 4 no longer rotates, and the starting switch 12 starts the second motor 18, so that the rotating shaft drives the rolling rod 19 to rotate, so that the bottom sock on the inclined platform 15 is rolled and falls onto the rotating disk 4. The delay switch 13 controls the cylinder 110 and the electric telescopic rod 111 to start after a short delay. When the electric telescopic rod 111 is started, the pressing piece 113 is controlled to press the lower sock, and the cylinder 110 drives the syringe 112 to move up and down, so that the needle on the syringe 112 sews the lower sock, and then restarting the first motor 2 can sew the next sock, thereby achieving the effect of convenient feeding and saving time.
[0029] Working principle: when sewing the toes of socks, first start the first motor 2, let the rotating shaft drive the rotating rod 3 to rotate, and the rotating rod 3 drives the rotating disk 4 to rotate until the squeezing rod 5 squeezes the sliding rod 6. At this time, the fixed plate 61 squeezes the starting switch 12, the delay switch 13 and the stop switch 7. The stop switch 7 controls the first motor 2 to stop, so that the rotating disk 4 no longer rotates, and the starting switch 12 starts the second motor 18, so that the rotating shaft drives the rolling rod 19 to rotate, so that the bottom sock on the inclined platform 15 is rolled and falls onto the rotating disk 4. After a short delay, the delay switch 13 controls the cylinder 110 and the electric telescopic rod 111 to start. When the electric telescopic rod 111 is started, the pressing piece 113 is controlled to press the lower socks, and the cylinder 110 drives the syringe 112 to move up and down, so that the needle on the syringe 112 sews the lower socks, and then restarts the first motor 2 to sew the next sock.
[0030] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
Claims
1. A single-needle stitching device for sock toes of a hosiery machine, comprising a hosiery machine (1), characterized in that: The hosiery knitting machine (1) is provided with a control device inside, the control device comprising a first motor (2), a rotating rod (3), a rotating disk (4), a squeezing rod (5), a sliding rod (6) and a stop switch (7); when the first motor (2) is started, the rotating shaft drives the rotating rod (3) and the rotating disk (4) to rotate; the rotating disk (4) drives the squeezing rod (5) to make a circular motion to squeeze the sliding rod (6); the sliding rod (6) slides to squeeze the stop switch (7) to stop the first motor (2).
2. A sock toe single-needle sewing device for a hosiery machine according to claim 1, characterized in that: The first motor (2) is fixedly mounted inside the lower end of the body of the hosiery knitting machine (1); the rotating rod (3) is fixedly mounted on the rotating shaft of the first motor (2); the rotating disk (4) is fixedly mounted on the upper surface of the rotating rod (3); a fixed circular plate (31) is fixedly mounted on the outer surface of the rotating rod (3); the outer surface of the fixed circular plate (31) is rotatably connected to the inside of the hosiery knitting machine (1); and the squeezing rod (5) is fixedly mounted on the side surface of the rotating disk (4).
3. A sock toe single-needle sewing device for a hosiery machine according to claim 1, characterized in that: The inside of the hosiery knitting machine (1) is provided with a slide groove (11) at the right end, the slide rod (6) is slidably inserted into the inside of the hosiery knitting machine (1), and a fixing plate (61) is fixedly installed on the right end surface of the slide rod (6), and the fixing plate (61) is slidably inserted into the inside of the slide groove (11).
4. A sock toe single-needle sewing device for a hosiery machine according to claim 3, characterized in that: A spring (62) is fixedly mounted on the right end surface of the fixed plate (61), and the right end surface of the spring (62) is fixedly connected to the inside of the slide groove (11). A start switch (12) and a delay switch (13) are respectively fixedly mounted inside the slide groove (11), and the start switch (12) is located above the delay switch (13).
5. A sock toe single-needle sewing device for a hosiery machine according to claim 4, characterized in that: The stop switch (7) is fixedly installed inside the slide groove (11), the stop switch (7) is located below the spring (62), and the stop switch (7) is electrically connected to the first motor (2) through a wire. A barrel (14) is fixedly installed inside the hosiery machine (1) above the rotating disk (4), an inclined platform (15) is fixedly installed inside the barrel (14), a fixed column (16) is fixedly installed at the right end of the inclined platform (15), a time relay (17) is fixedly installed inside the barrel (14), and the time relay (17) is electrically connected to the start switch (12) through a wire.
6. A sock toe single-needle sewing device for a hosiery machine according to claim 5, characterized in that: A second motor (18) is fixedly mounted inside the material barrel (14), a rolling rod (19) is fixedly mounted on the rotating shaft of the second motor (18), and the second motor (18) is electrically connected to the delay switch (13) via a wire. A cylinder (110) and an electric telescopic rod (111) are fixedly mounted above the rotating disk (4) inside the hosiery knitting machine (1), a needle cylinder (112) is fixedly mounted at the lower end of the cylinder (110), and both the cylinder (110) and the electric telescopic rod (111) are electrically connected to the start switch (12) via a wire, and a pressing piece (113) is fixedly mounted at the lower end of the electric telescopic rod (111).
