High-speed trimming quilting machine
By introducing a vacuum cleaner structure and protective cover into the high-speed wire cutting quilting machine, pollution and safety problems caused by dust, thread heads and sharp parts are solved, automatic cleaning and safety protection are achieved, and working environment and production efficiency are improved.
Patent Information
- Application Number
- CN202421016956.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The high-speed wire cutting quilting machine produces a lot of dust, thread tips and cloth chips during the work process, and the sharp internal parts are not protected, which can easily lead to operator injuries and pollution in the working environment.
A high-speed wire cutting quilting machine including a vacuum cleaner structure and a protective cover body is designed. The vacuum cleaner structure automatically cleans up dust and wire heads through a vacuum cleaner motor, telescopic corrugated pipe and dust exhaust pipe, and the protective cover body covers moving parts. Prevent personal injury and facilitate disassembly and assembly and maintenance through semicircular handles.
It effectively maintains the cleanliness of the working environment, prevents personal injury, improves production efficiency, and realizes the secondary utilization of resources.
Smart Images
Figure CN222226801U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quilting machines, in particular to a high-speed thread-trimming quilting machine. Background Art
[0002] High-speed thread trimmer quilting machine is a machine used for sewing home textile products such as mattresses, quilts, pillows, etc. Its working principle is to sew the stitches into the material through the high-speed moving needle, and at the same time the scissor mechanism will cut off the excess thread, thereby improving production efficiency.
[0003] During the quilting process, a large amount of dust, thread ends, cloth scraps and other waste will be generated. If these impurities are not cleaned in time, it will easily affect the operator's working environment. In addition, since the quilting machine contains sharp parts such as needle bars and scissor mechanisms, if they are not protected, people can easily be stabbed while working, posing a risk of injury. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a high-speed thread trimming quilting machine.
[0005] The utility model is implemented by the following technical scheme: a high-speed thread trimming quilting machine, comprising a support table, a dust suction structure is arranged on one side of the upper surface of the support table, a quilting machine body is fixedly connected to the other side of the upper surface of the support table, and first slide grooves are arranged on both sides of the surface of the support table;
[0006] The dust suction structure includes an outer protection box, the bottom of which is fixedly connected to the upper surface of the support platform, a dust suction motor is arranged inside the outer protection box, the input end of the dust suction motor is fixedly connected to a telescopic bellows, and the output end of the dust suction motor is fixedly connected to a dust exhaust pipe.
[0007] Through the above technical scheme, the outer protection box can provide protection for the outer surface of the vacuum motor to prevent the vacuum motor from being exposed to the outside and easily colliding with external objects. The vacuum motor can absorb the thread ends, dust, etc. generated by the quilting machine body when it is working through the telescopic bellows. These impurities can be transported to the inside of the dust box through the dust exhaust pipe for unified collection. These impurities can be removed in time to keep the work surface and the inside of the machine clean, thereby improving the operator's working environment. A protective cover is provided to cover the moving parts of the machine to prevent the operator's hands or other body parts from accidentally contacting the moving parts, such as needle bars, scissors mechanisms, etc., thereby avoiding personal injury.
[0008] As a further improvement of the above solution, a first sliding block is slidably connected inside the first sliding groove, and a protective cover body is fixedly connected to the surface of the first sliding block.
[0009] Through the above technical solution, the protective cover body can shield the moving parts of the machine, preventing the operator's hands or other body parts from accidentally touching the moving parts, such as the needle bar, scissor mechanism, etc., thereby avoiding personal injury, and because the protective cover body reduces external interference, the operator can concentrate on sewing work, thereby improving production efficiency.
[0010] As a further improvement of the above solution, the protective cover body is slidably connected to the two sides of the support platform surface through first sliders on both sides, and semicircular handles are fixedly connected to the two sides of the upper surface of the protective cover body.
[0011] Through the above technical solution, personnel can disassemble and assemble the protective cover body through a semicircular handle. The protective cover body adopts a sliding connection, which is simple and convenient to operate, making it easy for personnel to disassemble the protective cover body in time and maintain the internal quilting machine body.
[0012] As a further improvement of the above scheme, a through hole is opened on one side of the surface of the protective cover body and the quilting machine body, and the telescopic bellows is inserted into the inside of the through hole, and the telescopic bellows is adapted to the through hole.
[0013] Through the above technical solution, the telescopic bellows is a pipe with an inner or outer wall in a wavy, spiral or other form, usually made of metal or plastic. One of the characteristics of the telescopic bellows is that it has a certain degree of elasticity, which makes it convenient for personnel to stretch the telescopic bellows to vacuum the required work area according to actual needs.
[0014] As a further improvement of the above solution, a positioning seat is sleeved on the outer surface of the dust exhaust pipe, and a dust collecting box is arranged at one end of the dust exhaust pipe.
[0015] Through the above technical solution, the dust collecting box mainly collects the dust and lint sucked in through the telescopic bellows, and does not require manual collection by personnel.
[0016] As a further improvement of the above solution, one side of the positioning seat is fixedly connected to the outer surface of the dust box, and second sliding grooves are provided on both sides of the front end of the dust box.
[0017] Through the above technical solution, a filter is set inside the dust collection box to filter the sucked-in lint and dust, and the lint and dust can be classified. The lint can be used for secondary recycling by personnel in the future, thereby improving the recycling effect of resources.
[0018] As a further improvement of the above solution, a second slider is slidably connected inside the second slide groove, a filter screen is fixedly connected to one side of the second slider, and a pull rod is fixedly connected to the middle of the front side of the filter screen.
[0019] Through the above technical solution, personnel can disassemble the filter screen by pulling the rod. The operation is simple and convenient, which makes it convenient for personnel to clean the surface of the filter screen in time.
[0020] Compared with the prior art, the beneficial effects of the present invention are:
[0021] The utility model provides a dust suction structure, and the outer protection box can provide outer surface protection for the dust suction motor. The dust suction motor can absorb thread ends and dust generated when the quilting machine body is working through the telescopic bellows, and transport these impurities to the inside of the dust collecting box through the dust exhaust pipe for unified collection. The impurities are removed in time, which can keep the work surface and the inside of the machine clean, improve the working environment of the operator, and a protective cover body is provided to shield the moving parts of the machine to prevent the operator's hands or other body parts from accidentally contacting the running parts, such as the needle bar, scissors mechanism, etc., so as to avoid personal injury. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 It is a structural schematic diagram of the positioning seat of the utility model;
[0024] Figure 3 This is a schematic diagram of the structure of the filter screen of the utility model;
[0025] Figure 4 This is a schematic diagram of the structure of the first chute of the utility model;
[0026] Figure 5 It is a structural schematic diagram of the dust collection structure of the utility model.
[0027] Description of main symbols:
[0028] 1. Support platform; 2. Dust suction structure; 201. External protection box; 202. Dust suction motor; 203. Telescopic bellows; 204. Dust exhaust pipe; 3. Quilting machine body; 4. First slide groove; 5. First slider; 6. Protective cover; 7. Semicircular handle; 8. Positioning seat; 9. Dust box; 10. Second slide groove; 11. Second slider; 12. Filter; 13. Pull rod. DETAILED DESCRIPTION
[0029] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0030] Example:
[0031] Please combine Figure 1-5A high-speed thread trimming quilting machine of this embodiment includes a support platform 1, a dust collecting structure 2 is provided on one side of the upper surface of the support platform 1, a quilting machine body 3 is fixedly connected to the other side of the upper surface of the support platform 1, and first slide grooves 4 are provided on both sides of the surface of the support platform 1;
[0032] The dust suction structure 2 includes an outer protection box 201, the bottom of which is fixedly connected to the upper surface of the support platform 1, and a dust suction motor 202 is arranged inside the outer protection box 201. The input end of the dust suction motor 202 is fixedly connected to a telescopic bellows 203, and the output end of the dust suction motor 202 is fixedly connected to a dust exhaust pipe 204. The outer protection box 201 can provide outer surface protection for the dust suction motor 202 to prevent the dust suction motor 202 from being exposed to the outside and easily colliding with external objects. The contraction bellows 203 can absorb thread ends, dust, etc. generated when the quilting machine body 3 is working. These impurities can be transported to the inside of the dust box 9 through the dust exhaust pipe 204 for unified collection. These impurities can be removed in time to keep the work surface and the inside of the machine clean, thereby improving the operator's working environment. A protective cover body 6 is provided to cover the moving parts of the machine to prevent the operator's hands or other body parts from accidentally contacting the moving parts, such as the needle bar, scissors mechanism, etc., thereby avoiding personal injury.
[0033] The first slide groove 4 is internally slidably connected to a first slider 5, and the surface of the first slider 5 is fixedly connected to a protective cover body 6. The protective cover body 6 can shield the moving parts of the machine to prevent the operator's hands or other body parts from accidentally contacting the moving parts, such as the needle bar, scissor mechanism, etc., thereby avoiding personal injury. In addition, since the protective cover body 6 reduces external interference, the operator can concentrate on sewing work, thereby improving production efficiency.
[0034] The protective cover body 6 is slidably connected to the two sides of the surface of the support platform 1 through the first sliders 5 on both sides. Semicircular handles 7 are fixedly connected to the two sides of the upper surface of the protective cover body 6. Personnel can disassemble and assemble the protective cover body 6 through the semicircular handles 7. The protective cover body 6 adopts a sliding connection, which is simple and convenient to operate, so that personnel can disassemble the protective cover body 6 in time and maintain the internal quilting machine body 3.
[0035] A through hole is provided on one side of the surface of the protective cover body 6 and the quilting machine body 3, and the telescopic bellows 203 is inserted into the inside of the through hole. The telescopic bellows 203 is adapted to the through hole. The telescopic bellows 203 is a pipe with an inner wall or an outer wall in a wavy, spiral or other form, and is usually made of metal or plastic. One of the characteristics of the telescopic bellows 203 is that it has a certain degree of elasticity, which makes it convenient for personnel to stretch the telescopic bellows 203 to vacuum the required working area according to actual needs.
[0036] The outer surface of the dust exhaust pipe 204 is sleeved with a positioning seat 8, and one end of the dust exhaust pipe 204 is provided with a dust collecting box 9, which is mainly used to collect dust and lint sucked in through the telescopic bellows 203, and does not require manual collection by personnel.
[0037] One side of the positioning seat 8 is fixedly connected to the outer surface of the dust box 9. Second slide grooves 10 are provided on both sides of the front end of the dust box 9. The interior of the dust box 9 is provided with a filter net 12 to filter the sucked-in lint and dust, and classify the lint and dust. The lint can be used for secondary recycling by personnel in the future, thereby improving the recycling effect of resources.
[0038] The second slide groove 10 is internally slidably connected to a second slider 11, a filter screen 12 is fixedly connected to one side of the second slider 11, and a pull rod 13 is fixedly connected to the middle of the front side of the filter screen 12. Personnel can disassemble the filter screen 12 through the pull rod 13. The operation is simple and convenient, and personnel can clean the surface of the filter screen 12 in time.
[0039] The implementation principle of a high-speed thread-cutting quilting machine in the embodiment of the present application is as follows: personnel can disassemble and assemble the protective cover body 6 through the semicircular handle 7. The protective cover body 6 adopts a sliding connection, which is simple and convenient to operate, so that personnel can disassemble the protective cover body 6 in time and maintain the internal quilting machine body 3. When the quilting machine body 3 generates thread ends and dust during operation, personnel can start the dust suction motor 202, and the outer protective box 201 can provide outer surface protection for the dust suction motor 202 to avoid the dust suction motor 202 being exposed to the outside and easily colliding with external objects. The dust suction motor 202 can absorb the thread ends, dust and the like generated by the quilting machine body 3 when it is working through the telescopic bellows 203, and can transport these impurities to the inside of the dust box 9 for unified collection through the dust exhaust pipe 204. The impurities can be removed in time to keep the work surface and the inside of the machine clean, thereby improving the working environment of the operator. A protective cover body 6 is provided to shield the moving parts of the machine to prevent the operator's hands or other body parts from accidentally contacting the moving parts, such as the needle bar, scissors mechanism, etc., thereby avoiding personal injury.
[0040] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A high-speed thread trimming quilting machine, characterized in that: It comprises a support platform (1), a dust collecting structure (2) is arranged on one side of the upper surface of the support platform (1), a quilting machine body (3) is fixedly connected to the other side of the upper surface of the support platform (1), and first slide grooves (4) are arranged on both sides of the surface of the support platform (1); The dust suction structure (2) comprises an outer protection box (201), the bottom of the outer protection box (201) is fixedly connected to the upper surface of the support platform (1), a dust suction motor (202) is arranged inside the outer protection box (201), the input end of the dust suction motor (202) is fixedly connected to a telescopic bellows (203), and the output end of the dust suction motor (202) is fixedly connected to a dust exhaust pipe (204).
2. A high-speed thread trimming quilting machine as claimed in claim 1, characterized in that: A first sliding block (5) is slidably connected inside the first sliding groove (4), and a protective cover body (6) is fixedly connected to the surface of the first sliding block (5).
3. A high-speed thread trimming quilting machine as claimed in claim 2, characterized in that: The protective cover body (6) is slidably connected to the two sides of the surface of the support platform (1) via first sliders (5) on both sides, and semicircular handles (7) are fixedly connected to the two sides of the upper surface of the protective cover body (6).
4. A high-speed thread trimming quilting machine as claimed in claim 2, characterized in that: A through hole is provided on one side of the surface of the protective cover body (6) and the quilting machine body (3), and the telescopic bellows (203) is inserted into the inside of the through hole, and the telescopic bellows (203) is adapted to the through hole.
5. A high-speed thread trimming quilting machine as claimed in claim 1, characterized in that: A positioning seat (8) is sleeved on the outer surface of the dust exhaust pipe (204), and a dust collecting box (9) is provided at one end of the dust exhaust pipe (204).
6. A high-speed thread trimming quilting machine as claimed in claim 5, characterized in that: One side of the positioning seat (8) is fixedly connected to the outer surface of the dust collecting box (9), and second sliding grooves (10) are provided on both sides of the front end of the dust collecting box (9).
7. A high-speed thread trimming quilting machine as claimed in claim 6, characterized in that: The second slide groove (10) is slidably connected to a second slider (11) inside, a filter screen (12) is fixedly connected to one side of the second slider (11), and a pull rod (13) is fixedly connected to the middle of the front side of the filter screen (12).