Prefabricated part mounting and positioning frame
By designing adjustment and fault tolerance mechanisms during the installation of prefabricated wall panels, the problem of repeated measurement of prefabricated holes is solved, the installation efficiency and stability of the cable-stayed components are improved, the hole position deviation is adapted to, and the stable installation of prefabricated wall panels is ensured.
Patent Information
- Application Number
- CN202420806767.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-18
AI Technical Summary
During the installation of existing prefabricated wall panels, the prefabricated hole position needs to be repeatedly measured, resulting in low installation efficiency of the cable-stayed mechanism and unstable support.
A prefabricated component installation positioning frame is designed, including an adjustment mechanism and a fault-tolerant mechanism. Through components such as sliders, screws, movable sleeves and positioning brackets, flexible installation and fine adjustment of the cable-stayed components are realized to adapt to the position deviation of the prefabricated holes and ensure that The support force is evenly distributed.
It improves the installation efficiency and stability of cable-stayed components, reduces the dependence on the accuracy of prefabricated holes, enhances the adaptability to uneven surfaces, and ensures the stability and safety of prefabricated wall panels during installation.
Smart Images

Figure CN222228031U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of prefabricated wallboard installation, in particular to a prefabricated component installation positioning frame. Background Art
[0002] As the installation and stabilization components of prefabricated wall panels, cable-stayed components play a vital role in prefabricated buildings. These components are usually made of high-strength materials, such as steel, and can withstand significant tension and pressure to ensure the stability of prefabricated wall panels throughout the installation process. When installing prefabricated wall panels, cable-stayed components are used to provide additional support and fixation to help accurately position the wall panels in the predetermined position. They interact with the connection points between the wall panels and the building structure to disperse and balance the forces acting on the wall panels, preventing them from moving or tilting during the installation process.
[0003] During the installation of existing prefabricated wall panels, it is necessary to use an inclined or diagonal bracing mechanism to install and position the wall. The usual installation method is to open prefabricated holes on the wall and the ground, and then use bolts to fix the inclined bracing mechanism between the wall and the ground. However, the opening of the prefabricated holes requires precise measurement to ensure that the inclined bracing mechanism is parallel to the supporting surface of the wall after installation. If the prefabricated holes are not opened in a standardized manner, it is easy to cause the inclined bracing mechanism to support the prefabricated wall panels unstably. At the same time, it is accompanied by the problem that it is not easy to adjust the length of the inclined bracing mechanism. Repeated measurement of the position of the prefabricated holes reduces the installation efficiency of the inclined bracing mechanism. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide a prefabricated component installation positioning frame to solve the technical problem of repeatedly measuring the position of the prefabricated holes, which reduces the installation efficiency of the inclined-stayed mechanism.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a prefabricated component installation and positioning frame, comprising a prefabricated wall panel and a supporting mechanism, a diagonal assembly is arranged on one side of the prefabricated wall panel, an adjustment mechanism is arranged on one end of the diagonal assembly, the adjustment mechanism comprises a mounting plate, a fixing strip is arranged on the top of the mounting plate, a slide groove is provided inside the fixing strip, a slider is slidably connected inside the slide groove, the top of the slider passes through the fixing strip and is fixedly connected to the supporting plate, and a screw rod is threadedly connected inside the slider.
[0006] By adopting the above technical solution, since the conditions at the construction site may vary greatly, there may also be errors in the opening positions of the prefabricated holes. The design of the adjustment mechanism can adapt to these changes. Even if the hole position deviates slightly, it can be adapted through the adjustment mechanism to ensure the effective installation of the cable-stayed assembly.
[0007] Furthermore, two sliders are provided, and the two sliders are arranged in a mirror image along the length center line of the mounting plate.
[0008] By adopting the above technical solution, the stability of the diagonal-stayed assembly in the horizontal direction can be increased. This distribution allows the supporting force to act more evenly on the prefabricated wall panels, reducing the risk of tilting or instability that may be caused by single-point support.
[0009] Furthermore, one end of the screw rod passes through the fixing bar and is fixedly connected to a fixing block, and a hexagonal hole is provided inside the fixing block.
[0010] By adopting the above technical solution, the opening of the hexagonal hole allows the fixing block and the screw rod to be easily rotated by tools such as a hexagonal wrench. This design makes the inclined-stayed assembly more flexible and convenient during installation and adjustment, and the position and angle of the inclined-stayed assembly can be quickly adjusted according to actual needs.
[0011] Furthermore, fixing holes are provided on both sides of the surface of the mounting plate, and the mounting plate is fixedly connected to the external ground by bolts.
[0012] By adopting the above technical solution, by opening fixing holes on both sides of the mounting plate and fixing it to the ground with bolts, the stability of the mounting plate and the entire inclined-stayed assembly can be significantly increased. This connection method can resist external forces in the horizontal and vertical directions, ensuring that the prefabricated wall panels remain stable during the installation process. Using bolts as connecting parts can simplify the installation process.
[0013] Furthermore, the cross section of the slider is arranged in a rectangular structure, and the mounting plate, the fixing bar and the slider are all made of stainless steel.
[0014] By adopting the above technical solution, the rectangular cross-sectional structure of the slider provides better bending and torsion resistance, making the slider less likely to deform or twist when subjected to force. This stability ensures the reliability and safety of the cable-stayed assembly during installation and use.
[0015] Furthermore, the inclined-stayed assembly includes a movable sleeve, both ends of the movable sleeve are threadedly connected with an adjusting threaded rod, the other end of the adjusting threaded rod is provided with a mounting frame, and the two mounting frames are fixedly connected to the prefabricated wall panel and the support plate by bolts respectively.
[0016] By adopting the above technical solution, since the movable sleeve and the adjusting threaded rod are connected by threads, the length of the inclined-stayed assembly can be easily adjusted by rotating the adjusting threaded rod. This design enables the inclined-stayed assembly to adapt to prefabricated wall panels of different sizes and installation requirements, thereby improving its flexibility and versatility.
[0017] Furthermore, a fault-tolerant mechanism is arranged on the adjusting threaded rod, and the fault-tolerant mechanism comprises a fixed sleeve, and a movable block is arranged inside the fixed sleeve.
[0018] By adopting the above technical solution, due to the spherical structure of the movable block and its ability to rotate in the fixed housing, it can adapt to non-standard prefabricated holes within a certain range, which means that even if there are certain deviations in the position, size or depth of the holes, the movable block can adapt to these deviations through its universal rotation, thereby reducing installation problems caused by non-standard holes.
[0019] Furthermore, the movable block is rotatably connected to the fixed housing, and the movable block has a hemispherical structure.
[0020] By adopting the above technical solution, since the movable block adopts a spherical rotating connection, the movable block can move adaptively in multiple directions. This design enables the fault-tolerant mechanism to better absorb and adapt to various small deviations or displacements that may occur during the installation process. The movable block with a hemispherical structure enables the fault-tolerant mechanism to better adapt to irregular or uneven surfaces during the installation process.
[0021] Furthermore, the support mechanism includes a positioning bracket, the positioning bracket is a right-angle structure support bracket, and the positioning bracket is made of stainless steel.
[0022] By adopting the above technical solution, the right-angled positioning bracket provides a stable support foundation, and its right-angle design helps to evenly distribute force in the horizontal and vertical directions, thereby ensuring that the support mechanism is not easily deformed or shifted when bearing load.
[0023] Furthermore, a plurality of mounting holes are provided on the surface of the prefabricated wall panel, and the plurality of mounting holes are arranged in an equidistant rectangular array, and the positioning bracket is fixedly connected to the mounting holes by bolts.
[0024] By adopting the above technical solution, the positioning bracket is easier to align with the prefabricated wall panel during installation. This regular arrangement simplifies the positioning steps during the construction process and improves the installation efficiency. The distribution of multiple installation holes enables the positioning bracket to be fixedly connected to the prefabricated wall panel through multiple points.
[0025] In summary, the utility model mainly has the following beneficial effects:
[0026] 1. The utility model uses an adjustment mechanism. In the traditional installation process of prefabricated wall panels, it is necessary to accurately measure and open prefabricated holes to ensure the stable installation of the inclined-stayed mechanism. However, the design of the adjustment mechanism allows fine-tuning during the installation process, thereby reducing the need for repeated measurements. This flexibility makes the installation process faster and more efficient. The adjustment mechanism can ensure that the inclined-stayed assembly and the prefabricated wall panels form a stable support structure. Through precise adjustment, the support surface can be made parallel to the wall, thereby providing uniform support force and preventing the wall panels from moving or tilting during the installation process.
[0027] 2. The utility model provides a fault-tolerant mechanism, and the movable block rotates inside the fixed housing, so that even if the prefabricated holes are not opened in a standardized manner, the effective installation of the inclined-stayed assembly can be ensured. This design significantly improves the installation fault tolerance of the inclined-stayed assembly, reduces the dependence on the accuracy of the prefabricated holes, and thus improves the convenience of installation. At the same time, this universal characteristic can also adapt to the unevenness or deformation of the wall to a certain extent, thereby enhancing the supporting stability of the inclined-stayed assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0029] Figure 2 It is a partially enlarged structural schematic diagram of the regulating mechanism of the utility model;
[0030] Figure 3 It is a schematic cross-sectional structure diagram of the adjustment mechanism of the utility model;
[0031] Figure 4 For this utility model Figure 1 Schematic diagram of the structure enlarged at point A in the middle.
[0032] In the figure: 1. prefabricated wall panel; 2. supporting mechanism; 201. positioning bracket; 202. mounting hole; 3. inclined-stayed assembly; 301. movable sleeve; 302. adjusting threaded rod; 303. mounting frame; 4. adjusting mechanism; 401. mounting plate; 402. fixing strip; 403. slider; 404. supporting plate; 405. screw rod; 406. fixing block; 407. hexagonal hole; 408. slide groove; 409. fixing hole; 5. fault-tolerant mechanism; 501. fixing sleeve; 502. movable block. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0034] The following describes an embodiment of the utility model based on its overall structure.
[0035] Embodiment 1:
[0036] A prefabricated component installation positioning frame, such as Figure 1-Figure 4 As shown, it includes a prefabricated wall panel 1 and a supporting mechanism 2. A diagonal assembly 3 is arranged on one side of the prefabricated wall panel 1, and an adjusting mechanism 4 is arranged on one end of the diagonal assembly 3. The adjusting mechanism 4 includes a mounting plate 401, a fixing bar 402 is arranged on the top of the mounting plate 401, a slide groove 408 is provided inside the fixing bar 402, a slider 403 is slidably connected inside the slide groove 408, the top of the slider 403 passes through the fixing bar 402 and is fixedly connected to the supporting plate 404, and the internal thread of the slider 403 is connected to a screw rod 405. Since the conditions at the construction site may vary greatly, the opening position of the prefabricated holes may also have errors. The design of the adjusting mechanism 4 can adapt to these changes. Even if the hole position deviates slightly, it can be adapted through the adjusting mechanism 4 to ensure the effective installation of the diagonal assembly 3. The use of the adjusting mechanism 4 simplifies the installation process. Construction personnel do not need to have a high degree of measurement skills or rely on complex tools to complete the installation and adjustment of the diagonal assembly 3, which not only reduces the difficulty of operation, but also reduces the possibility of human error.
[0037] See also Figure 1 , Figure 2 There are two sliders 403, which are arranged in a mirror image along the length center line of the mounting plate 401, which can increase the stability of the diagonal-stayed assembly 3 in the horizontal direction. This distribution allows the supporting force to act more evenly on the prefabricated wall panel 1, reducing the risk of tilting or instability that may be caused by single-point support. The setting of the slider 403 allows greater flexibility in adjusting the diagonal-stayed assembly 3. Construction personnel can fine-tune the position and angle of the diagonal-stayed assembly by moving the two sliders independently or synchronously to adapt to different installation requirements and site conditions.
[0038] See also Figure 2 , Figure 3 One end of the screw rod 405 passes through the fixing bar 402 and is fixedly connected to a fixing block 406. A hexagonal hole 407 is provided inside the fixing block 406. The provision of the hexagonal hole 407 allows the fixing block 406 and the screw rod 405 to be easily rotated by tools such as a hexagonal wrench. This design makes the inclined-stayed component 3 more flexible and convenient during installation and adjustment. The position and angle of the inclined-stayed component 3 can be quickly adjusted according to actual needs. The threaded cooperation of the screw rod 405 and the slider 403 can achieve precise control of the position of the slider 403. This precise control method helps to ensure that the inclined-stayed component 3 provides uniform and stable support force to the prefabricated wall panel 1 during installation, thereby improving installation accuracy and stability.
[0039] See also Figure 2Fixing holes 409 are provided on both sides of the surface of the mounting plate 401, and the mounting plate 401 is fixedly connected to the external ground by bolts. By providing fixing holes 409 on both sides of the mounting plate 401 and fixing it to the ground with bolts, the stability of the mounting plate 401 and the entire inclined-stayed assembly 3 can be significantly increased. This connection method can resist external forces in the horizontal and vertical directions, ensuring that the prefabricated wall panels remain stable during the installation process. Using bolts as connecting parts can simplify the installation process. Construction workers only need to pass the bolts through the fixing holes 409 and tighten them with nuts to complete the fixing of the mounting plate 401. This design reduces the complicated installation steps and the time required, and improves work efficiency.
[0040] See also Figure 2 , Figure 3 The cross section of the slider 403 is set in a rectangular structure. The materials of the mounting plate 401, the fixing bar 402 and the slider 403 are all stainless steel. The rectangular cross-sectional structure of the slider 403 provides better bending and torsion resistance, so that the slider 403 is not easy to deform or twist when subjected to force. This stability ensures the reliability and safety of the inclined-stayed component 3 during installation and use. The stainless steel material has excellent wear resistance and can keep its surface smooth and not easily damaged for a long time. This is crucial for the smoothness and durability of the slider 403 when sliding on the mounting plate 401, reducing the wear and precision loss caused by friction.
[0041] See also Figure 1 The inclined-stayed assembly 3 includes a movable sleeve 301, both ends of the movable sleeve 301 are threadedly connected with an adjusting threaded rod 302, and the other end of the adjusting threaded rod 302 is provided with a mounting bracket 303. The two mounting brackets 303 are fixedly connected to the prefabricated wall panel 1 and the support plate 404 by bolts respectively. Since the movable sleeve 301 and the adjusting threaded rod 302 are threadedly connected, the length of the inclined-stayed assembly 3 can be conveniently adjusted by rotating the adjusting threaded rod 302. This design enables the inclined-stayed assembly 3 to adapt to prefabricated wall panels 1 of different sizes and installation requirements, improves its flexibility and versatility, and can ensure that the inclined-stayed assembly 3 remains stable during the installation process. This stable connection method helps prevent the prefabricated wall panel 1 from moving or tilting during the installation process, thereby improving the stability and safety of the overall installation.
[0042] Embodiment 2:
[0043] See also Figure 1 , Figure 4A fault-tolerant mechanism 5 is arranged on the adjusting threaded rod 302, and the fault-tolerant mechanism 5 includes a fixed sleeve 501, and a movable block 502 is arranged inside the fixed sleeve 501. Due to the spherical structure of the movable block 502 and the ability to rotate in the fixed sleeve 501, it can adapt to non-standard prefabricated holes within a certain range, which means that even if there are certain deviations in the position, size or depth of the holes, the movable block can adapt to these deviations through its universal rotation, thereby reducing the installation problems caused by non-standard holes. Through the adaptive rotation of the movable block 502, the adverse effects on the prefabricated wall panels 1 caused by the non-standard opening of the prefabricated holes can be effectively avoided. These adverse effects may include loose installation of the wall panels, position offset or tilt, etc. The universal characteristics of the movable block help to automatically find the best support point during the installation process to ensure the stable installation of the wall panels.
[0044] See also Figure 1 , Figure 4 The movable block 502 is rotatably connected to the fixed sleeve 501, and the movable block 502 has a hemispherical structure. Since the movable block 502 adopts a spherical rotation connection, the movable block 502 can adaptively move in multiple directions. This design enables the fault-tolerant mechanism 5 to better absorb and adapt to various small deviations or displacements that may occur during the installation process. The hemispherical structure of the movable block 502 enables the fault-tolerant mechanism 5 to better adapt to irregular or uneven surfaces during the installation process. This adaptability helps to reduce the difficulty of installation, improve installation efficiency, and ensure that the inclined-stayed assembly 3 can play a stable supporting role under various conditions.
[0045] See also Figure 1 The support mechanism 2 includes a positioning bracket 201. The positioning bracket 201 is a right-angle structure support bracket. The positioning bracket 201 is made of stainless steel. The right-angle structure positioning bracket 201 provides a stable support foundation. Its right-angle design helps to evenly distribute force in the horizontal and vertical directions, thereby ensuring that the support mechanism 2 is not easily deformed or shifted when bearing loads. The positioning bracket 201 made of stainless steel has excellent strength and rigidity. Stainless steel is an alloy steel that can resist tensile and compressive forces, so it can maintain the integrity and stability of the structure when supporting heavy objects.
[0046] See also Figure 1A plurality of mounting holes 202 are provided on the surface of the prefabricated wall panel 1, and the plurality of mounting holes 202 are arranged in an equidistant rectangular array. The positioning bracket 201 is fixedly connected to the mounting holes 202 by bolts, which makes it easier to align the positioning bracket 201 with the prefabricated wall panel 1 during installation. This regular arrangement simplifies the positioning steps during the construction process and improves the installation efficiency. The distribution of the plurality of mounting holes 202 enables the positioning bracket 201 to be fixedly connected to the prefabricated wall panel 1 at multiple points. This multi-point fixing method enhances the stability of the structure, ensures that the support mechanism 2 can evenly distribute the force when bearing load, and reduces the possibility of deformation and displacement.
[0047] The implementation principle of the utility model is:
[0048] Embodiment 1: First, bolts are inserted through the fixing holes 409 to complete the fixing of the mounting plate 401 to the ground. Subsequently, a hexagonal wrench is inserted into the inner hexagonal hole 407 to rotate the fixing block 406 and the screw rod 405. At the same time, the screw rod 405 is threadedly connected to the slider 403, so that the slider 403 slides horizontally inside the slide groove 408 until it is adjusted to make the support plate 404 and the prefabricated holes on the surface of the prefabricated wall panel 1 be arranged in the same horizontal plane. Subsequently, the two mounting frames 303 are fixed to the prefabricated wall panel 1 and the support plate 404 respectively by bolts, which is conducive to adjusting the inclined angle of the inclined-stayed component 3 to the wall surface, improving the installation structure accuracy of the inclined-stayed component 3, reducing the operation of repeatedly measuring the prefabricated holes in the traditional operation process, improving the installation efficiency of the inclined-stayed component 3, and at the same time improving the inclined support and controllability of the inclined-stayed component 3 to the prefabricated wall panel;
[0049] Embodiment 2: By utilizing the rotation of the movable block 502 inside the fixed casing 501, during the installation of the inclined-stayed assembly 3, even if the prefabricated holes are not opened in accordance with the specifications, the universal characteristics of the spherical structure can help to avoid the adverse effects of the non-standard opening of the prefabricated holes on the prefabricated wall panel 1, thereby improving the installation fault tolerance of the inclined-stayed assembly 3 and improving the installation convenience of the inclined-stayed assembly 3.
[0050] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.
[0051] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. A prefabricated component installation positioning frame, characterized in that: The invention comprises a prefabricated wall panel (1) and a supporting mechanism (2), wherein a diagonal stay assembly (3) is arranged on one side of the prefabricated wall panel (1), an adjusting mechanism (4) is arranged on one end of the diagonal stay assembly (3), and the adjusting mechanism (4) comprises a mounting plate (401), a fixing bar (402) is arranged on the top of the mounting plate (401), a sliding groove (408) is provided inside the fixing bar (402), a slider (403) is slidably connected inside the sliding groove (408), the top of the slider (403) passes through the fixing bar (402) and is fixedly connected to the supporting plate (404), and the internal thread of the slider (403) is connected to a screw rod (405).
2. The prefabricated component installation and positioning frame according to claim 1, characterized in that: Two sliders (403) are provided, and the two sliders (403) are arranged in a mirror image along the length center line of the mounting plate (401).
3. The prefabricated component installation and positioning frame according to claim 1, characterized in that: One end of the screw rod (405) passes through the fixing bar (402) and is fixedly connected to a fixing block (406). A hexagonal hole (407) is provided inside the fixing block (406).
4. The prefabricated component installation and positioning frame according to claim 1, characterized in that: Fixing holes (409) are provided on both sides of the surface of the mounting plate (401), and the mounting plate (401) is fixedly connected to the external ground by bolts.
5. The prefabricated component installation and positioning frame according to claim 1, characterized in that: The cross section of the slider (403) is arranged in a rectangular structure, and the materials of the mounting plate (401), the fixing bar (402) and the slider (403) are all stainless steel.
6. The prefabricated component installation and positioning frame according to claim 1, characterized in that: The inclined-stayed assembly (3) comprises a movable sleeve (301), both ends of which are threadedly connected to an adjusting threaded rod (302), and the other end of the adjusting threaded rod (302) is provided with a mounting frame (303), and the two mounting frames (303) are fixedly connected to the prefabricated wall panel (1) and the support plate (404) respectively by bolts.
7. The prefabricated component installation and positioning frame according to claim 6, characterized in that: The adjusting threaded rod (302) is provided with a fault-tolerant mechanism (5), and the fault-tolerant mechanism (5) comprises a fixed casing (501), and a movable block (502) is provided inside the fixed casing (501).
8. The prefabricated component installation and positioning frame according to claim 7, characterized in that: The movable block (502) is rotatably connected to the fixed casing (501), and the movable block (502) is a hemispherical structure.
9. The prefabricated component installation and positioning frame according to claim 1, characterized in that: The support mechanism (2) comprises a positioning bracket (201), the positioning bracket (201) is a right-angle structure support bracket, and the positioning bracket (201) is made of stainless steel.
10. The prefabricated component installation and positioning frame according to claim 9, characterized in that: A plurality of mounting holes (202) are provided on the surface of the prefabricated wall panel (1), the plurality of mounting holes (202) are arranged in an equidistant rectangular array, and the positioning bracket (201) is fixedly connected to the mounting holes (202) by bolts.
