Safe and reliable mute reel pipe air compressor

By using a one-way valve in the head and ventilation shaft airway of the oil-free silent air compressor in the air compressor, combined with the protection mechanism of the solenoid valve, the problem of motor burning caused by air leakage in the air compressor is solved, achieving low noise and Safe and reliable silent tube air compressor.

CN222228773UActive Publication Date: 2024-12-24TAIZHOU LUXI TOOLS
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Patent Information

Application Number
CN202420329764.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-22
Publication Date
2024-12-24
Estimated Expiration
2034-02-22

AI Technical Summary

Technical Problem

Existing air compressors are prone to air leakage during rotation, resulting in frequent start-up of the motor and potential burning.

Method used

A silent pipe reel air compressor is designed, using the head of the oil-free silent air compressor, and a check valve is installed in the airway of the ventilation shaft. Through the dual protection mechanism of the check valve and the solenoid valve, the motor is prevented from accidentally starting. Reduce the risk of motor burning.

Benefits of technology

It realizes an air compressor with low noise and low vibration, meets the requirements for indoor or confined spaces, and effectively prevents the motor from burning, improving the safety and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a safe and reliable mute reelpipe air compressor which comprises a shell, a main machine and a reelpipe device, the main machine and the reelpipe device are installed in the shell, the main machine is connected with the reelpipe device, the reelpipe device comprises a rotating ring disc and an air pipe wound on the rotating ring disc, the main machine is an oil-free mute air compressor head, and the oil-free mute air compressor head is connected with the main machine. A ventilation shaft is installed in the shell, the rotating ring disc is arranged on the ventilation shaft in a sleeved mode, an air channel is formed in the center of the ventilation shaft, a one-way valve is arranged in the air channel, one end of the air channel is communicated with the main machine, and the other end of the air channel is communicated with the air pipe through the one-way valve. The oil-free mute air compressor head is adopted as the main machine, so that the noise is low, the vibration is small, and the use requirements in a room or other closed spaces can be met. In addition, a one-way valve is arranged in the air channel of the ventilation shaft, so that the motor can be prevented from being frequently started accidentally, and the risk that the motor is burnt is reduced.
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Description

Technical Field

[0001] The utility model relates to an air compressor, in particular to a safe and reliable silent reel air compressor. Background Art

[0002] In the prior art, such as the invention patent with Chinese patent number CN2018114510671, published on February 1, 2022, discloses an air compressor unit, an air compressor that can be fixed to a wall, comprising a plate that can be fixed to the wall, a support and a containing body, the support and the containing body are hinged on the plate so as to swing around a corresponding predetermined swing axis, an electric air compression unit, the electric air compression unit is mounted in the support and the containing body, a winding device, the winding device is used to wind a flexible hose, the flexible hose is used for the passage of compressed air from the air compression unit, the winding device is installed on the support and the containing body, wherein the support and the containing body include a central wall supporting the air compression unit and the winding device, the air compression unit and the winding device are positioned on opposite sides of the central wall, wherein the winding device includes a reel for winding the flexible hose, the reel is rotatably supported by the central wall to rotate around a corresponding central axis to determine the winding or unfolding of the flexible hose. In the above scheme, the rotary distributor is used to realize the gas connection of the rotary connection, but air leakage is easy to occur during the rotation process. The motor will be repeatedly started due to the air leakage, which may easily cause the motor to burn out. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the above-mentioned prior art and provide a safe, reliable and low-noise silent reel air compressor.

[0004] According to the utility model, a safe and reliable silent reel air compressor is provided, comprising a shell, a main unit installed in the shell and a reel device, the main unit is connected to the reel device, the reel device comprises a rotating disk and an air pipe wound on the rotating disk, the main unit is an oil-free silent air compressor head, a ventilation shaft is installed in the shell, the rotating disk is mounted on the ventilation shaft, an air passage is formed at the center of the ventilation shaft, a one-way valve is arranged in the air passage, one end of the air passage is connected to the main unit, and the other end of the air passage is connected to the air pipe through the one-way valve.

[0005] A safe and reliable silent reel air compressor provided by the utility model also has the following auxiliary technical features:

[0006] It further includes that an air outlet hole communicating with the airway is formed on the ventilation shaft, an inward-retracted platform is formed in the airway near the air outlet hole, the one-way valve includes a valve core and a spring against the valve core, and the valve core cover is on the inward-retracted platform.

[0007] It further includes that a sealing convex ring is formed on the retracted platform, and the valve core seal is on the sealing convex ring.

[0008] It further includes that a ventilation sleeve is arranged on the rotating disk, and the ventilation sleeve is sleeved on the air outlet of the ventilation shaft.

[0009] It further includes that a straight plug connector is provided at one end of the ventilation shaft, the straight plug connector is connected to a bent and coiled heat dissipation pipe, and the heat dissipation pipe is connected to the air outlet of the host.

[0010] It further includes a solenoid valve for controlling the operation of the host, and the solenoid valve is connected to the straight plug connector.

[0011] It further includes that a pressure control valve is installed at the air outlet of the host.

[0012] It further includes that the main engine is a double-cylinder or four-cylinder oil-free silent air compressor head.

[0013] It further includes that a muffler is installed at the air inlet of the main engine, a hollow portion is formed on the shell, and the muffler extends out of the hollow portion.

[0014] It further includes that a handle is provided on the top of the shell.

[0015] The safe and reliable silent reel air compressor provided by the utility model has the following advantages compared with the prior art: the main engine of the utility model adopts an oil-free silent air compressor head, which has low noise and small vibration, and can meet the use requirements of indoor or other confined spaces. In addition, the utility model sets a one-way valve in the air passage of the ventilation shaft, which can prevent the motor from being accidentally started frequently and reduce the risk of motor burning. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the utility model.

[0017] Figure 2 It is a three-dimensional diagram from another perspective of the present invention.

[0018] Figure 3 It is a three-dimensional exploded view of the utility model.

[0019] Figure 4 It is a cross-sectional view of the utility model.

[0020] Figure 5 It is a three-dimensional diagram of the host in the utility model.

[0021] Figure 6 It is a stereoscopic diagram of the main machine and the tube reel device in the utility model.

[0022] Figure 7 It is a cross-sectional view of the ventilation shaft in the utility model.

[0023] Figure 8 for Figure 7 Enlarged view of point A in the middle. DETAILED DESCRIPTION

[0024] In order to clearly illustrate the scheme in the utility model, preferred embodiments are given below and described in detail with reference to the accompanying drawings. The following description is essentially only exemplary and is not intended to limit the application or use of the present disclosure. It should be understood that in all the drawings, corresponding reference numerals represent the same or corresponding parts and features.

[0025] like Figures 1 to 8 As shown, the utility model provides a safe and reliable silent hose reel air compressor, comprising a housing 1, a main unit 2 and a hose reel device 3 installed in the housing 1, the main unit 2 is connected to the hose reel device 3, the hose reel device 3 comprises a rotating disc 31 and an air pipe 32 wound on the rotating disc 31, the main unit 2 is an oil-free silent air compressor head, a ventilation shaft 4 is installed in the housing 1, the rotating disc 31 is mounted on the ventilation shaft 4, an air passage 41 is formed at the center of the ventilation shaft 4, a one-way valve 42 is arranged in the air passage 41, one end of the air passage 41 is connected to the main unit 2, and the other end of the air passage 41 is connected to the air pipe 32 through the one-way valve 42. The main unit 2 in the utility model adopts an oil-free silent air compressor head, which belongs to a micro reciprocating piston compressor, mainly including a horizontal motor, a double cylinder structure or a four-cylinder structure located on both sides of the motor, and the two ends of the motor are respectively connected to a crank mechanism, and the crank mechanism drives the piston in the cylinder to move. The use of a multi-cylinder structure can provide sufficient high-pressure gas, and can also provide relatively high-pressure gas while reducing the volume and noise. In the utility model, the multi-cylinder structure shares an air inlet and an air outlet, and multiple cylinders are connected through an air inlet pipe and an exhaust pipe. The utility model is mainly used for spraying, inflation and other tasks. The air compressor head and the tube reel device are combined together so that the tube reel device comes with an air compressor for easy use. The main improvement of the utility model is that a one-way valve 42 is provided in the air duct 41. The one-way valve 42 can close the air duct 41 when not inflated, maintain the pressure in the air duct 41, thereby preventing the main engine 2 from being frequently started due to loss of pressure, causing the motor coil to burn out.

[0026] See also Figures 1 to 8In the above embodiment of the utility model, it further includes that the ventilation shaft 4 is formed with an air outlet 43 communicating with the air channel 41, and a retracted platform 44 is formed in the air channel 41 near the air outlet 43. The one-way valve 42 includes a valve core 421 and a spring 422 against the valve core 421, and the valve core 421 is sealed on the retracted platform 44. The valve core 421 of the utility model is sealed on the retracted platform 44, thereby closing the air channel 41. Since the retracted platform 44 is close to the air outlet 43, when there is high-pressure gas in the air channel 41, the high-pressure gas will push the valve core 421 to open the air channel 41, and the high-pressure gas will enter the air pipe 32 from the air outlet 43. The spring 422 is used to push the valve core 421 to return to the closed air channel 41. A plug 49 is disposed at the other end of the air passage 41, and the plug 49 abuts against the spring 422. By adjusting the plug 49, the elastic force of the spring 422 can be adjusted, thereby adjusting the pressing force of the valve core 421. In addition, the plug is used to close the other end of the air passage 41.

[0027] See also Figures 1 to 8 In the above embodiment of the utility model, a sealing convex ring 441 is further formed on the retracted platform 44, and the valve core 421 is sealed on the sealing convex ring 441. The sealing convex ring 441 forms a line contact with the valve core 421 to improve the sealing effect.

[0028] See also Figures 1 to 8 In the above embodiment of the utility model, it further includes that a vent sleeve 311 is provided on the rotating disk 31, and the vent sleeve 311 is sleeved on the air outlet 43 of the vent shaft 4. A sealing ring is provided between the vent sleeve 311 and the vent shaft 4, and the vent sleeve 311 rotates with the rotating disk 31, so as to transfer the high-pressure gas to the air pipe 32.

[0029] See also Figures 1 to 8 In the above embodiment of the utility model, further comprising: a straight plug connector 45 is provided at one end of the ventilation shaft 4, and the straight plug connector 45 is connected to a bent and coiled heat dissipation pipe 46, and the heat dissipation pipe 46 is connected to the air outlet of the host 2. The utility model adopts the straight plug connector 45, and the connection is more convenient. The heat dissipation pipe 46 adopts an aluminum tube or a copper tube, which is conducive to heat dissipation.

[0030] See also Figures 1 to 8In the above embodiment of the utility model, it further includes a solenoid valve 47 for controlling the operation of the host 2, and the solenoid valve 47 is connected to the straight plug connector 45. The utility model sets two straight plug connectors 45 on the ventilation shaft 4, which are respectively used to connect the heat dissipation pipe 46 and the solenoid valve 47. The solenoid valve 47 is used to detect the pressure in the ventilation shaft 4 and control the operation of the host 2 according to the pressure. The utility model uses the dual effects of the solenoid valve 47 and the one-way valve 42 to better protect the motor from burning.

[0031] See also Figures 1 to 8 In the above embodiment of the utility model, a pressure control valve 48 is further installed at the air outlet of the host 2. The pressure control valve 48 is used to control the pressure of the host 2 and plays a protective role.

[0032] See also Figures 1 to 8 In the above embodiment of the utility model, a muffler 21 is further installed at the air inlet of the main unit 2, a hollow portion 11 is formed on the housing 1, and the muffler 21 extends from the hollow portion 11. The muffler 21 plays a role in further reducing noise. The utility model exposes the muffler 21 to the outside, which is convenient for removing the muffler 21 for cleaning or replacement.

[0033] See also Figures 1 to 8 In the above embodiment of the utility model, it further includes that a handle 12 is provided on the top of the housing 1. The handle 12 facilitates the transportation and installation of the air compressor.

[0034] The utility model can be placed anywhere, can be placed on the ground, can be placed on the wall, and can also be placed on the desktop.

[0035] In summary, the above contents are only embodiments of the present invention, which are only used to illustrate the principle of the present invention, and are not used to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A safe and reliable silent hose reel air compressor, comprising a housing, a main engine installed in the housing and a hose reel device, wherein the main engine is connected to the hose reel device, and the hose reel device comprises a rotating disk and an air pipe wound on the rotating disk, characterized in that: The main engine is an oil-free silent air compressor head, a ventilation shaft is installed in the shell, the rotating ring disk is mounted on the ventilation shaft, an air passage is formed in the center of the ventilation shaft, a one-way valve is arranged in the air passage, one end of the air passage is connected to the main engine, and the other end of the air passage is connected to the air pipe through the one-way valve.

2. A safe and reliable silent reel air compressor as claimed in claim 1, characterized in that: An air outlet hole communicating with the airway is formed on the ventilation shaft, a retracted platform is formed in the airway near the air outlet hole, the one-way valve comprises a valve core and a spring pressed against the valve core, and the valve core cover is on the retracted platform.

3. A safe and reliable silent reel air compressor as claimed in claim 2, characterized in that: A sealing convex ring is formed on the retracted platform, and the valve core seal is on the sealing convex ring.

4. A safe and reliable silent reel air compressor as claimed in claim 2, characterized in that: A vent sleeve is arranged on the rotating disk, and the vent sleeve is sleeved on the air outlet of the vent shaft.

5. A safe and reliable silent reel air compressor as claimed in claim 1, characterized in that: One end of the ventilation shaft is provided with a straight plug connector, the straight plug connector is connected to a bent and coiled heat dissipation pipe, and the heat dissipation pipe is connected to the air outlet of the host.

6. A safe and reliable silent reel air compressor as claimed in claim 5, characterized in that: It also includes a solenoid valve for controlling the operation of the host, and the solenoid valve is connected to the straight plug connector.

7. A safe and reliable silent hose reel air compressor as claimed in claim 5, characterized in that: A pressure control valve is installed at the air outlet of the main engine.

8. A safe and reliable silent reel air compressor as claimed in claim 1, characterized in that: The main machine is a double-cylinder or four-cylinder oil-free silent air compressor head.

9. A safe and reliable silent reel air compressor as claimed in claim 1, characterized in that: A muffler is installed at the air inlet of the main engine, a hollow portion is formed on the shell, and the muffler extends out from the hollow portion.

10. A safe and reliable silent reel air compressor as claimed in claim 1, characterized in that: A handle is arranged on the top of the shell.