Impact-resistant wear-resistant hanging brick for kiln tail smoke chamber

Impact-resistant wear-resistant hanging bricks with a quick disassembly and flexible connection structure address the issues of poor wear resistance and cumbersome installation in kiln tail smoke chambers, enhancing maintenance efficiency and durability through easy replacement and vibration absorption.

CN222231283UActive Publication Date: 2024-12-24YIXING LONGCHANG REFRACTORIES CO LTD
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Patent Information

Application Number
CN202420413633.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2024-12-24
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

Traditional wear-resistant bricks for kiln tail smoke chambers have poor wear resistance, thermal shock stability, and cumbersome installation, leading to frequent damage and low maintenance efficiency.

Method used

The use of impact-resistant wear-resistant hanging bricks with a quick disassembly and flexible connection structure, featuring hexagonal prism and column structures, elastic connecting rods, and flexible connection fixing plates, allowing for easy replacement and maintenance, and absorption of airflow vibrations.

Benefits of technology

The solution provides convenient installation and maintenance, enhances wear resistance, and reduces crack damage from thermal expansion and vibrations, improving overall maintenance efficiency and durability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an impact-resistant wear-resistant hanging brick for a kiln tail smoke chamber. The impact-resistant wear-resistant hanging brick comprises a first-type wear-resistant hanging brick and a second-type wear-resistant hanging brick which are densely paved and fixedly connected to the top in the kiln tail smoke chamber, the 1-shaped wear-resistant hanging brick is of a hexagonal prism structure, a disassembly and assembly matching through hole penetrating through the axis of the 1-shaped wear-resistant hanging brick is formed in the 1-shaped wear-resistant hanging brick, and a connection matching hexagonal hole communicated with the disassembly and assembly matching through hole is formed in the top of the 1-shaped wear-resistant hanging brick; the second-type wear-resistant hanging brick is of a hexagonal prism structure and is provided with a disassembly and assembly connecting through hole penetrating through the axis of the second-type wear-resistant hanging brick; the wear-resistant hanging brick is mounted and fixed by adopting a quick dismounting and mounting structure and a flexible connecting structure, the mounting structure is convenient for replacing and maintaining the independently damaged wear-resistant brick, and large-area dismounting and mounting of the wear-resistant brick are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of wear-resistant bricks, in particular to an impact-resistant wear-resistant hanging brick used for a kiln tail smoke chamber. Background Art

[0002] The kiln tail smoke chamber requires refractory materials with good wear resistance. Traditional designs mostly use castables, which have a short service life and require frequent replacement. This is also related to the construction quality. If the construction quality is poor, the wear-resistant bricks are easily damaged, and the overall removal of the wear-resistant bricks in this area is difficult, resulting in low maintenance efficiency.

[0003] Traditional wear-resistant bricks have poor wear resistance and thermal shock stability. The construction and installation are also cumbersome and difficult, and due to the poor construction effect, they are easily damaged during temperature changes. Utility Model Content

[0004] The utility model aims to provide an impact-resistant wear-resistant hanging brick for a kiln tail smoke chamber, the overall structure is convenient for disassembly, assembly and maintenance, and the overall structure has good impact load resistance.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An impact-resistant wear-resistant hanging brick for a kiln tail smoke chamber, comprising a first-type wear-resistant hanging brick and a second-type wear-resistant hanging brick which are closely laid and fixedly connected to the top of the kiln tail smoke chamber;

[0007] The first type of wear-resistant hanging brick is a hexagonal prism structure, and the first type of wear-resistant hanging brick has a disassembly and assembly through hole that passes through its axis, and the top of the first type of wear-resistant hanging brick has a connecting and matching hexagonal hole that is connected to the disassembly and assembly through hole;

[0008] The type II wear-resistant hanging brick is a hexagonal column structure, and is provided with a disassembly and assembly connection through hole which passes through its axis.

[0009] Preferably, the type I wear-resistant hanging brick is fixedly connected to the top of the kiln tail smoke chamber through a quick disassembly structure, and the quick disassembly structure includes a plurality of quick disassembly fixing columns fixed to the top of the kiln tail smoke chamber, and a plurality of elastic connecting rods are fixed to the lower ends of the quick disassembly fixing columns, and a quick disassembly connecting ball is fixed to the lower ends of the elastic connecting rods;

[0010] Multiple elastic connecting rods are arranged gradually from top to bottom;

[0011] Each inner side wall of the connecting and matching hexagonal hole is provided with a quick disassembly and assembly matching hole, and the quick disassembly and assembly connecting ball is clamped and constrained in the quick disassembly and assembly matching hole;

[0012] An elastic rod restraint ring is commonly sleeved on the periphery of the plurality of elastic connecting rods, a restraint pull rod is fixedly connected to the inner side of the elastic rod restraint ring, and the restraint pull rod passes through the disassembly and assembly matching through hole and extends to the lower side of the type I wear-resistant hanging brick.

[0013] Note: The wear-resistant bricks are installed and fixed with a quick disassembly and assembly structure. This installation structure facilitates the replacement and maintenance of individually damaged wear-resistant bricks, avoiding large-scale disassembly and assembly of wear-resistant bricks.

[0014] Preferably, the type II wear-resistant hanging brick is fixedly connected to the top of the kiln tail smoke chamber through a flexible connection structure, the flexible connection structure includes a plurality of flexible connection fixing plates fixed to the top of the kiln tail smoke chamber, a vertically extending flexible connection fixing rod is fixed to the lower end of the flexible connection fixing plate, a flexible connection top pressure ring is slidably connected to the flexible connection fixing rod, and a plurality of elastic plates are fixed between the lower side of the flexible connection fixing plate and the top of the flexible connection top pressure ring;

[0015] The type II wear-resistant hanging brick is passed through the disassembly and assembly connection through hole and is arranged at the lower end of the flexible connection fixing rod, and the flexible connection top pressure ring is supported by top pressure on the top of the type II wear-resistant hanging brick;

[0016] The lower end of the type II wear-resistant hanging brick has a tapered hole with an opening facing downward and connected to the disassembly and assembly connection through hole, a fixed cone is connected in the tapered hole, the fixed cone has a tapered through hole passing through along its axis, the fixed cone is passed through the tapered through hole and is arranged at the lower end of the flexible connection fixing rod, the inner side wall of the tapered through hole has a fixed constraint ring groove, the outer side wall of the lower end of the flexible connection fixing rod has a matching constraint ring groove, and two fixed constraint semi-rings are arranged between the fixed constraint ring groove and the matching constraint ring groove;

[0017] The fixed cone is composed of two "half cones" cut along the radial plane, and the fixed cone is made of the same material as the type II wear-resistant hanging brick.

[0018] Description: The wear-resistant bricks are installed and fixed with a quick disassembly structure and a flexible connection structure. The overall layout can effectively absorb and reduce the vibration generated by the smoke chamber airflow, and can effectively avoid crack damage to the wear-resistant bricks due to vibration loads.

[0019] Preferably, the side of the type I wear-resistant hanging brick has a slope that is wider at the bottom and narrower at the top, and the side of the type II wear-resistant hanging brick has a slope that is narrower at the bottom and wider at the top, and the slope of the side of the type I wear-resistant hanging brick is consistent with the slope of the side of the type II wear-resistant hanging brick, and the slope size is (1:15) to (1:8), and every six type I wear-resistant hanging bricks form a circle surrounding a type II wear-resistant hanging brick.

[0020] Note: The sides of the wear-resistant bricks that are in contact are set with slopes in opposite directions. Under the premise of ensuring that the wear-resistant bricks fit tightly, they can better cope with the mutual stress caused by thermal expansion and deformation.

[0021] The elastic connecting rod and the elastic plate are made of a material code-named GH4169 or GH4145.

[0022] Compared with the prior art, the beneficial effects of the present invention are embodied in the following aspects:

[0023] 1. The wear-resistant bricks of the utility model are installed and fixed by using a quick disassembly and assembly structure and a flexible connection structure. The installation structure is convenient for replacing and maintaining individually damaged wear-resistant bricks, avoiding large-scale disassembly and assembly of wear-resistant bricks;

[0024] 2. The wear-resistant bricks of the utility model generally adopt a hexagonal prism close-paving structure, and the contacting sides of the type I wear-resistant hanging bricks and the type II wear-resistant hanging bricks are provided with slopes in opposite directions, which can better cope with the mutual stress caused by thermal expansion and deformation while ensuring that the wear-resistant bricks are closely fitted;

[0025] 3. The overall layout of the wear-resistant bricks of the utility model can effectively absorb and reduce the vibration generated by the airflow in the smoke chamber, and can effectively avoid crack damage to the wear-resistant bricks due to vibration loads. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is the front view of the utility model;

[0027] Figure 2 yes Figure 1 Bottom view of

[0028] Figure 3 It is a structural schematic diagram of the fixed cone of the utility model.

[0029] In the figure, 10-type I wear-resistant hanging brick, 101-disassembly and assembly matching through hole, 11-connection matching hexagonal hole, 20-type II wear-resistant hanging brick, 201-disassembly and assembly connecting through hole, 202-conical hole, 31-quick disassembly and assembly structure, 310-quick disassembly and assembly matching hole, 311-quick disassembly and assembly fixing column, 312-elastic connecting rod, 313-quick disassembly and assembly connecting ball, 314-elastic rod constraint ring, 315-constraint pull rod, 32-flexible connection structure, 321-flexible connection fixing plate, 322-flexible connection fixing rod, 323-flexible connection top pressure ring, 324-elastic plate, 325-fixed cone, 326-cone through hole, 327-fixed constraint ring groove, 328-matching constraint ring groove, 329-fixed constraint semi-ring. DETAILED DESCRIPTION

[0030] Combine the following Figure 1-Figure 3 The utility model is described in detail. For the convenience of description, the directions mentioned below are defined as follows: the up, down, left, right, front, and back directions mentioned below are consistent with the up, down, left, right, front, and back directions of the projection relationship of the respective main views or structural schematic diagrams themselves.

[0031] Embodiment 1:

[0032] An impact-resistant wear-resistant hanging brick for a kiln tail smoke chamber, such as Figure 1As shown, it includes a type I wear-resistant hanging brick 10 and a type II wear-resistant hanging brick 20 which are closely laid and fixedly connected to the top of the kiln tail smoke chamber;

[0033] The first type wear-resistant hanging brick 10 is a hexagonal prism structure, and has a disassembly and assembly through hole 101 passing through its axis. The top of the first type wear-resistant hanging brick 10 has a connecting and matching hexagonal hole 11 connected to the disassembly and assembly through hole 101;

[0034] The type II wear-resistant hanging brick 20 is a hexagonal column structure, and is provided with a disassembly and assembly connection through hole 201 that passes through its axis.

[0035] like Figure 1 As shown, the type I wear-resistant hanging brick 10 is fixedly connected to the top of the kiln tail smoke chamber through a quick disassembly structure 31, and the quick disassembly structure 31 includes a plurality of quick disassembly fixing columns 311 fixed to the top of the kiln tail smoke chamber, and a plurality of elastic connecting rods 312 are fixed to the lower end of the quick disassembly fixing column 311, and a quick disassembly connecting ball 313 is fixed to the lower end of the elastic connecting rod 312;

[0036] The multiple elastic connecting rods 312 are arranged gradually from top to bottom;

[0037] Each inner side wall of the connecting and fitting hexagonal hole 11 is provided with a quick disassembly and assembly fitting hole 310, and a quick disassembly and assembly connecting ball 313 is clamped and constrained in the quick disassembly and assembly fitting hole 310;

[0038] An elastic rod restraint ring 314 is commonly sleeved around the outer periphery of the plurality of elastic connecting rods 312, and a restraint pull rod 315 is fixedly connected to the inner side of the elastic rod restraint ring 314. The restraint pull rod 315 passes through the disassembly and assembly matching through hole 101 and extends to the lower side of the type I wear-resistant hanging brick 10.

[0039] like Figure 1 As shown, the type II wear-resistant hanging brick 20 is fixedly connected to the top of the kiln tail smoke chamber through a flexible connection structure 32. The flexible connection structure 32 includes a plurality of flexible connection fixing plates 321 fixed to the top of the kiln tail smoke chamber. A vertically extending flexible connection fixing rod 322 is fixed to the lower end of the flexible connection fixing plate 321. A flexible connection top pressure ring 323 is slidably connected to the flexible connection fixing rod 322. A plurality of elastic plates 324 are fixed between the lower side of the flexible connection fixing plate 321 and the top of the flexible connection top pressure ring 323.

[0040] The type II wear-resistant hanging brick 20 is passed through the disassembly connection through hole 201 and is arranged at the lower end of the flexible connection fixing rod 322, and the flexible connection top pressure ring 323 is supported by top pressure on the top of the type II wear-resistant hanging brick 20;

[0041] like Figure 3As shown, the lower end of the type II wear-resistant hanging brick 20 has a tapered hole 202 with an opening facing downward and connected to the disassembly connection through hole 201, a fixed cone 325 is connected in the tapered hole 202, and the fixed cone 325 has a tapered through hole 326 passing through along its axis, and the fixed cone 325 is penetrated through the tapered through hole 326 and is arranged at the lower end of the flexible connection fixing rod 322, and the inner side wall of the tapered through hole 326 has a fixed constraint annular groove 327, and the outer side wall of the lower end of the flexible connection fixing rod 322 has a matching constraint annular groove 328, and two fixed constraint semi-rings 329 are arranged between the fixed constraint annular groove 327 and the matching constraint annular groove 328;

[0042] The fixed cone 325 is composed of two “half cones” cut along its radial plane, and the fixed cone 325 is made of the same material as the second type wear-resistant hanging brick 20.

[0043] like Figure 1 As shown, the side of the type-1 wear-resistant hanging brick 10 has a slope that is wider at the bottom and narrower at the top, and the side of the type-2 wear-resistant hanging brick 20 has a slope that is narrower at the bottom and wider at the top. The slope of the side of the type-1 wear-resistant hanging brick 10 is consistent with the slope of the side of the type-2 wear-resistant hanging brick 20, and the slope size is 1:15. Every six of the type-1 wear-resistant hanging bricks 10 form a circle to surround a type-2 wear-resistant hanging brick 20.

[0044] The elastic connecting rod 312 and the elastic plate 324 are made of a material code-named GH4169.

[0045] Embodiment 2:

[0046] The difference from Example 1 is that the slope of the side of the type I wear-resistant hanging brick 10 and the slope of the side of the type II wear-resistant hanging brick 20 are 1:8;

[0047] The elastic connecting rod 312 and the elastic plate 324 are made of a material code-named GH4145.

[0048] In the actual application process of the utility model, the second type of wear-resistant hanging brick 20 is installed first and then the first type of wear-resistant hanging brick 10 adjacent thereto is installed;

[0049] The second wear-resistant hanging brick 20 is passed through the disassembly and assembly connection through hole 201 on the flexible connection fixing rod 322, and the matching constraint ring groove 328 is leaked from the lower end of the second wear-resistant hanging brick 20, and the two fixed constraint semi-rings 329 are clamped in the matching constraint ring groove 328, and then the fixed cone 325 of the two half structures is surrounded on the outer side of the lower end of the flexible connection fixing rod 322. At this time, the two fixed constraint semi-rings 329 are also clamped in the fixed constraint ring groove 327, and the second wear-resistant hanging brick 20 is released to make the second wear-resistant hanging brick 20 move down along the flexible connection fixing rod 322, so that the entire fixed cone 325 is clamped in the conical hole 202, and the flexible connection top pressure ring 323 is pressed and contacted on the top of the second wear-resistant hanging brick 20, and under the elastic force of the elastic plate 324, the flexible connection top pressure ring 323 applies a downward prestress to the second wear-resistant hanging brick 20;

[0050] The first type wear-resistant hanging brick 10 is passed through the disassembly and assembly through hole 101 on the constraint rod 315. When the constraint rod 315 leaks out from the lower side of the first type wear-resistant hanging brick 10, the constraint rod 315 is pulled downward, and the constraint rod 315 drives the elastic rod constraint ring 314 to move downward. Under the constraint of the elastic rod constraint ring 314, the lower ends of the multiple elastic connecting rods 312 are close to each other, so that the multiple quick-disassembly and assembly connecting balls 313 are also close to each other, and then the multiple quick-disassembly and assembly connecting balls 313 are extended into the connecting and fitting hexagonal holes 11;

[0051] Then, the restraining rod 315 is pushed upward, and the restraining rod 315 drives the elastic rod restraining ring 314 to move upward. Under the recovery of the elastic force of the multiple elastic connecting rods 312, the lower ends of the multiple elastic connecting rods 312 move away from each other, so that the multiple quick-disassembly connecting balls 313 also move away from each other. At this time, the multiple quick-disassembly connecting balls 313 are correspondingly inserted into the quick-disassembly matching holes 310 one by one, and the installation of the type I wear-resistant hanging brick 10 is completed;

[0052] By performing the above steps in reverse order, the type I wear-resistant hanging brick 10 and the type II wear-resistant hanging brick 20 can be quickly disassembled and replaced.

Claims

1. An impact-resistant wear-resistant hanging brick for a kiln tail smoke chamber, characterized in that: It comprises a first type of wear-resistant hanging brick (10) and a second type of wear-resistant hanging brick (20) which are closely laid and fixedly connected to the top of the kiln tail smoke chamber; The first-type wear-resistant hanging brick (10) is a hexagonal prism structure, and the first-type wear-resistant hanging brick (10) has a disassembly and assembly through hole (101) passing through its axis, and the top of the first-type wear-resistant hanging brick (10) has a connecting and matching hexagonal hole (11) connected to the disassembly and assembly through hole (101); The second-type wear-resistant hanging brick (20) is a hexagonal column structure, and the second-type wear-resistant hanging brick (20) is provided with a disassembly and assembly connection through hole (201) that passes through its axis.

2. The impact-resistant wear-resistant hanging brick for the kiln tail smoke chamber according to claim 1 is characterized in that: The type I wear-resistant hanging brick (10) is fixedly connected to the top of the kiln tail smoke chamber via a quick disassembly structure (31), the quick disassembly structure (31) comprising a plurality of quick disassembly fixing columns (311) fixed to the top of the kiln tail smoke chamber, a plurality of elastic connecting rods (312) are fixed to the lower ends of the quick disassembly fixing columns (311), and a quick disassembly connecting ball (313) is fixed to the lower ends of the elastic connecting rods (312); Each inner side wall of the connecting and fitting hexagonal hole (11) is provided with a quick disassembly and assembly fitting hole (310), and the quick disassembly and assembly connecting ball (313) is clamped and constrained in the quick disassembly and assembly fitting hole (310); An elastic rod restraint ring (314) is commonly sleeved around the outer periphery of the plurality of elastic connecting rods (312), a restraint pull rod (315) is fixedly connected to the inner side of the elastic rod restraint ring (314), and the restraint pull rod (315) passes through the disassembly and assembly matching through hole (101) and extends to the lower side of the type I wear-resistant hanging brick (10).

3. The impact-resistant wear-resistant hanging brick for a kiln tail smoke chamber according to claim 1, characterized in that: The second type wear-resistant hanging brick (20) is fixedly connected to the top of the kiln tail smoke chamber through a flexible connection structure (32), the flexible connection structure (32) comprises a plurality of flexible connection fixing plates (321) fixed to the top of the kiln tail smoke chamber, a vertically extending flexible connection fixing rod (322) is fixed to the lower end of the flexible connection fixing plate (321), a flexible connection top pressure ring (323) is slidably connected to the flexible connection fixing rod (322), and a plurality of elastic plates (324) are fixed between the lower side of the flexible connection fixing plate (321) and the top of the flexible connection top pressure ring (323); The second type wear-resistant hanging brick (20) is inserted into the lower end of the flexible connection fixing rod (322) through the disassembly connection through hole (201), and the flexible connection top pressure ring (323) is supported by top pressure on the top of the second type wear-resistant hanging brick (20); The lower end of the second type wear-resistant hanging brick (20) has a tapered hole (202) opening downward and connected to the disassembly connection through hole (201); a fixed cone (325) is connected inside the tapered hole (202); the fixed cone (325) has a tapered through hole (326) passing through along its axis; the fixed cone (325) is passed through the lower end of the flexible connection fixing rod (322) through the tapered through hole (326); the inner side wall of the tapered through hole (326) has a fixed constraint annular groove (327); the outer side wall of the lower end of the flexible connection fixing rod (322) has a matching constraint annular groove (328); two fixed constraint semi-rings (329) are provided between the fixed constraint annular groove (327) and the matching constraint annular groove (328); The fixed cone (325) is composed of two "half cones" cut along the radial plane thereof, and the fixed cone (325) is made of the same material as the second type wear-resistant hanging brick (20).

4. The impact-resistant wear-resistant hanging brick for a kiln tail smoke chamber according to claim 1, characterized in that: The side surface of the type I wear-resistant hanging brick (10) has a slope that is wider at the bottom and narrower at the top, and the side surface of the type II wear-resistant hanging brick (20) has a slope that is narrower at the bottom and wider at the top, and the slope of the side surface of the type I wear-resistant hanging brick (10) is consistent with the slope of the side surface of the type II wear-resistant hanging brick (20), and every six type I wear-resistant hanging bricks (10) form a circle to surround one type II wear-resistant hanging brick (20).