Desktop type paper counting machine

The desktop paper counting machine addresses the limitations of existing machines by providing a compact, high-speed, and adaptable solution for counting small paper products with a slide table and dynamic sealing mechanism, enhancing portability and efficiency.

CN222233028UActive Publication Date: 2024-12-24SICHUAN JIUZHOU ELECTRIC GROUP CO LTD
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Patent Information

Application Number
CN202323473212.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-19
Publication Date
2024-12-24
Estimated Expiration
2033-12-19

AI Technical Summary

Technical Problem

Existing paper counting machines are inconvenient for counting small products, have low counting speed, and are large and cumbersome, failing to meet the needs of high-speed counting and portability in the banknote printing industry.

Method used

A compact desktop paper counting machine with a paper counting turntable and counting module, featuring a slide table with a height adjustment mechanism, paper suction parts, and a dynamic sealing mechanism, capable of high-speed counting and accommodating different paper sizes.

Benefits of technology

The machine is portable, efficient, and adaptable to different paper sizes, achieving high-speed counting with low energy consumption and improved convenience for small paper products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of paper counting machines, aims to solve the problems that an existing paper counting machine is inconvenient to count small products, and a currency counting machine is low in counting speed of the small products and cannot meet production requirements, and provides a desktop type paper counting machine which comprises a base, a shell is installed on the base, and a paper counting mechanism is contained in the shell. The base is further provided with a sliding plate table top used for placing paper, and the sliding plate table top can move horizontally; the paper counting mechanism comprises a paper counting rotary table and a counting module, an opening is formed in the shell, the paper counting rotary table adsorbs and separates the paper on the sliding plate tabletop one by one from the opening, and the counting module counts the paper; the sliding plate table top is connected with a height adjusting mechanism which is used for adjusting the height of the sliding plate table top so that the height of paper can be increased to the same height as the axis of the paper counting rotary disc. The paper counting machine is small in size, light in weight, convenient to carry and use, capable of counting small paper and capable of counting paper at a high speed.
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Description

Technical Field

[0001] The utility model relates to the technical field of paper counting machines, in particular to a desktop paper counting machine. Background Art

[0002] With the improvement of printing technology, the requirements for paper quantity and paper counting speed are getting higher and higher. Especially in the banknote printing industry, the accuracy of paper quantity is not allowed to be inserted incorrectly. For small products (banknotes) that have been printed and cut, they must be counted to confirm the correct quantity when they are handed over manually.

[0003] However, the paper counting machines in the current industry are often used to count larger sheets of paper. For small products that have been printed and cut, many devices cannot count, or the operation is cumbersome, which is not convenient for counting small products. Moreover, the paper counting machines in the printing industry are all large equipment with large size and inconvenient to carry. Even if the equipment can count small products, the products can only be taken to the equipment, which is more troublesome. The paper counting equipment of the banknote counting machine can count small products, but the counting speed of the banknote counting machine for small products is low, which cannot meet the production needs and cannot meet the needs of high-speed paper counting. Therefore, a small desktop high-speed paper counting machine is needed for counting small products. Utility Model Content

[0004] The utility model aims to provide a desktop paper counting machine to solve the problem that the existing paper counting machine is inconvenient for counting small products, and the counting speed of the banknote counting machine for small products is low and cannot meet the production needs.

[0005] The utility model is realized by adopting the following technical solutions:

[0006] The utility model provides a desktop paper counting machine, comprising a base, a shell is installed on the base, a paper counting mechanism is accommodated in the shell, a slide table for placing paper is also installed on the base, and the slide table can move horizontally;

[0007] The paper counting mechanism comprises a paper counting turntable and a counting module. The housing is provided with an opening. The paper counting turntable absorbs and separates the paper sheets on the slide table one by one from the opening. The counting module counts the paper sheets.

[0008] The slide table is connected with a height adjustment mechanism, and the height adjustment mechanism is used to adjust the height of the slide table, so as to raise the height of the paper to the same height as the axis of the paper counting turntable.

[0009] As the preferred technical solution:

[0010] The paper counting mechanism adopts the paper counting component in the Chinese invention patent with publication number CN113361675B and invention name of paper counting component and paper counting machine.

[0011] As the preferred technical solution:

[0012] The paper counting turntable comprises a main body, a plurality of paper suction parts and a plurality of paper releasing claws, wherein the plurality of paper suction parts are formed around the main body and are evenly spaced along the circumference of the main body, each paper suction part is provided with a first suction channel and a second suction channel, the first suction channel has a first paper suction port on a first surface of the paper suction part, the second suction channel has a second paper suction port on a second surface of the paper suction part, the plurality of paper releasing claws correspond to the plurality of paper suction parts one by one, and each paper releasing claw protrudes from the front end of the corresponding paper suction part in the rotation direction of the turntable;

[0013] The counting module comprises a fixed block and an air pressure sensor, wherein one surface of the fixed block is in contact with the second surface of the main body and does not rotate with the turntable, the fixed block is provided with a negative pressure airway and a detection airway, and the air pressure sensor is installed in the detection airway;

[0014] When the turntable rotates, the second air suction channel and the first air suction channel provided on the same paper suction part are connected with the negative pressure air channel in sequence. When the second air suction channel is connected with the negative pressure air channel, the second air suction channel is connected with the negative pressure air channel and the detection air channel.

[0015] As the preferred technical solution:

[0016] The paper counting turntable has 10 paper separation openings.

[0017] As the preferred technical solution:

[0018] A guide rail is installed on the base, a slider is slidably connected to the guide rail, the slide table is connected to the slider, and the length direction of the guide rail is parallel to the axial direction of the paper counting turntable.

[0019] As the preferred technical solution:

[0020] The sliding block is connected to the sliding plate surface via a plurality of connecting rod mechanisms.

[0021] As the preferred technical solution:

[0022] The connecting rod mechanism comprises a connecting rod, and two ends of the connecting rod are respectively connected to the sliding block and the sliding plate table through a rotating shaft.

[0023] As the preferred technical solution:

[0024] A damping member is installed between the connecting rod and the sliding block.

[0025] As the preferred technical solution:

[0026] The height adjustment mechanism includes a height adjustment knob, a rotating rod and a cam. The rotating rod is rotatably connected to the slider, and the height adjustment knob is connected to one end of the rotating rod. The rod portion of the rotating rod is equipped with the cam, and the cam is located below the skateboard surface. When the height adjustment knob is rotated, the rotating rod and the cam thereon are driven to rotate, and the cam lifts the skateboard surface.

[0027] As the preferred technical solution:

[0028] Two supporting seats are installed on the sliding block, and the two ends of the rotating rod are respectively connected to one of the supporting seats, and the rotating rod can be flexibly rotated on the supporting seats.

[0029] As the preferred technical solution:

[0030] A plurality of rubber pads are installed on the bottom surface of the base.

[0031] As the preferred technical solution:

[0032] The shell comprises a middle sheet metal component, and the left and right sides of the middle sheet metal component are hinged to the left outer shell and the right outer shell respectively.

[0033] As the preferred technical solution:

[0034] The left shell and the right shell are connected to the middle sheet metal component through a damping hinge.

[0035] As the preferred technical solution:

[0036] A power switch and a negative pressure air supply connector are installed on the shell.

[0037] As the preferred technical solution:

[0038] The front side of the middle sheet metal part is provided with holes for installing a reset button, a start / stop button and an LED display screen.

[0039] As the preferred technical solution:

[0040] A paper counting tray mounting base is fixedly mounted on the base, a mounting seat is fixedly connected to the paper counting tray mounting base, a vertical plate is fixedly connected to one side of the mounting seat, a rotating shaft is supported on the mounting seat, one end of the rotating shaft passes through the vertical plate and is fixedly connected to the paper counting tray, and the other end of the rotating shaft is connected to a driving mechanism.

[0041] As the preferred technical solution:

[0042] The driving mechanism includes a large synchronous wheel, a small synchronous wheel, a synchronous belt and a servo motor. The other end of the rotating shaft is connected to the large synchronous wheel, the large synchronous wheel is connected to the small synchronous wheel through the synchronous belt, and the small synchronous wheel is connected to the servo motor.

[0043] As the preferred technical solution:

[0044] A dynamic seal is provided between the counting module and the paper counting turntable.

[0045] As the preferred technical solution:

[0046] A clamping module is installed on the vertical plate, and the clamping module includes a clamping device fixing block, and two through holes are provided on the clamping device fixing block, and movable pin 1 and movable pin 2 are respectively inserted into the two through holes, and one end of the movable pin 1 and the movable pin 2 are connected by a connecting strip 1, and a connecting strip 2 is provided on the other side of the clamping device fixing block, and the connecting strip 1 and the connecting strip 2 are connected by an elastic telescopic member, and the other ends of the movable pin 1 and the movable pin 2 abut against the counting module under the elastic force of the elastic telescopic member.

[0047] As the preferred technical solution:

[0048] The vertical plate is provided with an arc-shaped hole, in which a bolt is installed, and the clamping device fixing block is fixed to the vertical plate through the bolt.

[0049] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0050] 1. The paper counting machine of the utility model is small in size, light in weight, easy to carry, and can be placed at any location where it is needed, which greatly improves the convenience of use;

[0051] 2. The utility model is specially designed for counting small sheets of paper. The paper counting machine is compact and has low energy consumption. The traditional large paper counting machine is no longer used, which reduces power consumption and saves production costs.

[0052] 3. The utility model's paper counting turntable has 10 paper separation ports, which can reach up to 1000 pieces / 6 seconds, greatly improving the efficiency of paper separation and counting;

[0053] 4. The paper counting machine of the utility model has the capability of high-speed paper counting;

[0054] 5. For papers of different heights, the height adjustment knob is used to adjust the height of the countertop where the counting products are placed, which is convenient and quick, so as to adapt to the counting of small sheets of paper of different sizes;

[0055] 6. The utility model proposes a solution for realizing dynamic sealing between a non-horizontally mounted paper counting turntable and a counting module. BRIEF DESCRIPTION OF THE DRAWINGS

[0056] Figure 1 It is a front view of the desktop paper counting machine described in the utility model.

[0057] Figure 2 This is a back view of the desktop paper counting machine described in the present invention.

[0058] Figure 3 The figure is an internal view of the desktop paper counting machine described in the utility model.

[0059] Figure 4 It is a structural schematic diagram of the paper counting turntable and the counting module of the utility model.

[0060] Figure 5 The structure diagram of the clamping device described in the utility model is shown in FIG. Figure 1 .

[0061] Figure 6 The structure diagram of the clamping device described in the utility model is shown in FIG. Figure 2 .

[0062] Figure 7 The structure of the skateboard table described in the utility model is shown in FIG. Figure 1 .

[0063] Figure 8 The structure of the skateboard table described in the utility model is shown in FIG. Figure 2 .

[0064] Fig. 9 It is a structural schematic diagram of the connecting rod mechanism described in the utility model.

[0065] Fig.10 It is a structural schematic diagram of the height adjustment mechanism described in the utility model.

[0066] Icons: 10-base; 11-middle sheet metal; 12-reset button; 13-start / stop button; 14-rubber foot pad; 15-LED display; 16-right shell; 17-sound and light alarm; 18-left shell; 19-damping hinge; 110-power switch; 111-negative pressure air supply connector; 112-small vertical plate; 20-servo motor; 21-small synchronous wheel; 22-synchronous belt; 23-large synchronous wheel; 24-servo drive; 25-control unit; 30-counting paper tray mounting base; 31-mounting seat; 32-rotating shaft; 33-first bearing; 34-vertical plate; 35-counting paper turntable; 36-counting module; 37-screw Bolt; 38-clamping device; 39-negative pressure sensor; 380-clamping device fixing block; 381-movable pin one; 382-movable pin two; 383-screw one; 384-connecting strip one; 385-first tension spring; 386-screw two; 387-screw three; 388-connecting strip two; 389-screw four; 40-slide table; 41-guide rail; 42-paper to be counted; 43-height adjustment knob; 44-slider; 45-cam; 46-second bearing; 471-second tension spring; 472-connecting rod; 473-rotating shaft; 431-ball-shaped set screw; 432-support seat; 433-pit; 434-rotating rod. DETAILED DESCRIPTION

[0067] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0068] Example 1

[0069] like Figure 1 As shown, this embodiment provides a desktop paper counter, including a base 10, and four rubber pads 14 are installed on the bottom surface of the base 10. The rubber pads 14 play an anti-slip and buffering role.

[0070] like Figure 2 As shown, a middle sheet metal part 11 is fixedly mounted on the base 10, and a left outer shell 18 and a right outer shell 16 are connected to the middle sheet metal part 11 through a damping hinge 19, and together they constitute the outer shell of the paper counting machine; the left outer shell 18 and the right outer shell 16 are hinged on the left and right sides of the middle sheet metal part 11, respectively, and the left outer shell 18 and the right outer shell 16 can be opened and closed.

[0071] A small vertical plate 112 is fixedly mounted on the base 10 , a square hole having the same size as the small vertical plate 112 is opened on the back of the middle sheet metal 11 , the small vertical plate 112 is embedded in the square hole, and a power switch 110 and a negative pressure air supply connector 111 are mounted on the small vertical plate 112 .

[0072] The front of the middle sheet metal part 11 is provided with holes for installing a reset button 12, a start / stop button 13 and an LED display screen 15. An audible and visual alarm 17 is installed on the top of the middle sheet metal part 11.

[0073] like Figure 4 As shown, a paper tray mounting base plate 30 is fixedly mounted on the base 10, and waist-shaped holes around the paper tray mounting base plate 30 are fixedly connected to the base 10 by bolts. A mounting seat 31 is fixedly connected to the paper tray mounting base plate 30, and a vertical plate 34 is fixedly connected to one side of the mounting seat 31.

[0074] A rotating shaft 32 is supported on the mounting seat 31, and the rotating shaft 32 is installed on the mounting seat 31 through two first bearings 33. One end of the rotating shaft 32 passes through the vertical plate 34 and is fixedly connected to a paper counting turntable 35. A counting module 36 is arranged between the paper counting turntable 35 and the vertical plate 34. The counting module 36 is connected to the negative pressure air supply connector 111 through an air pipe to obtain negative pressure gas when counting papers.

[0075] The working principle of the paper counting turntable 35 and the counting module 36 refers to the Chinese invention patent with publication number CN113361675B and invention name Paper counting assembly and paper counting machine. The paper counting turntable 35 is equivalent to the turntable 10, and the counting module 36 is equivalent to the counting module 20. The paper counting turntable 35 uses the negative pressure gas in the pipeline to separate the papers. The negative pressure sensor 39 on the counting module 36 detects the pressure change to realize counting. In addition, the paper counting turntable 35 has 10 paper separation ports on its circumference. The turntable can count 10 sheets by rotating one circle, which greatly improves the efficiency of counting papers.

[0076] like Figure 3 As shown, the other end of the rotating shaft 32 is connected to a large synchronous wheel 23, and the large synchronous wheel 23 is connected to the small synchronous wheel 21 through a synchronous belt 22. The small synchronous wheel 21 is connected to a servo motor 20, and the servo motor 20 is connected to a servo driver 24 and a control unit 25. The power switch 110 is connected to the servo driver 24 and the control unit 25 to supply power to the servo driver 24 and the control unit 25. The servo motor 20 drives the large synchronous wheel 23 through the small synchronous wheel 21 and the synchronous belt 22, thereby driving the rotating shaft 32 to rotate, thereby driving the paper counting turntable 35 to rotate.

[0077] The vertical plate 34 is provided with a clamping device 38. Figure 5 and Figure 6 As shown, the clamping device 38 comprises a clamping device fixing block 380, and two through holes are provided on the clamping device fixing block 380, into which a movable pin 1 381 and a movable pin 2 382 are inserted respectively. On one side of the clamping device fixing block 380, a connecting strip 2 388 is fixed to the clamping device fixing block 380 by screws 3 387 and 4 389, and on the other side of the clamping device fixing block 380, two ends of a connecting strip 1 384 are fixed to the end faces of the movable pin 1 381 and the movable pin 2 382 respectively by screws 1 383 and 2 386. The two ends of the first tension spring 385 are respectively hooked in the middle of the connecting strip 1 384 and the connecting strip 2 388, and the force of the first tension spring 385 is applied horizontally to the left to the counting module 36 through two movable pins, thereby realizing dynamic sealing between the fixed counting module 36 and the high-speed rotating counting paper turntable 35, providing a solution for dynamic sealing between the non-horizontally installed counting paper turntable and the counting module 16.

[0078] When counting paper, the product needs to move from right to left to complete the counting. Figure 7 and Figure 8 As shown, the paper 42 to be counted is placed on the skateboard table 40, and the base 10 is fixedly mounted with a guide rail 41, and a slider 44 is provided on the guide rail 41. Two second bearings 46 are respectively provided on both sides of the slider 44 as rollers, and the second bearings 46 cooperate with the guide rail 41. The slider 44 moves from right to left on the guide rail 41, and the skateboard table 40 is connected to the slider 44, so that the paper moves from right to left to complete the counting process.

[0079] When the heights of the papers to be counted are different, it is necessary to raise the height of the papers to the same height as the axis of the paper counting turntable 35. Figure 8 and Fig. 9 As shown, the slider 44 is connected to the skateboard deck 40 through four connecting rod mechanisms, and the four connecting rod mechanisms are respectively located at the four corners of the slider 44. The connecting rod mechanism includes a connecting rod 472, and the two ends of the connecting rod 472 are respectively connected to the slider 44 and the skateboard deck 40 through a rotating shaft 473. A second tension spring 471 is installed between the connecting rod 472 and the slider 44 to increase motion damping and improve the stability of the skateboard deck 40 relative to the slider 44.

[0080] The height of the skateboard deck 40 is adjusted by a height adjustment mechanism, such as Fig.10As shown, the height adjustment mechanism includes a height adjustment knob 43, a rotating rod 434 and a cam 45. The height adjustment knob 43 is connected to one end of the rotating rod 434. The rod portion of the rotating rod 434 is provided with the cam 45, and the cam 45 is located below the skateboard deck 40.

[0081] Two support seats 432 are installed on the slider 44 , and both ends of the rotating rod 434 are connected to one of the support seats 432 respectively. The rotating rod 434 can be flexibly rotated on the support seats 432 .

[0082] The cam 45 can be driven to rotate by rotating the height adjustment knob 43 , and the cam 45 lifts up the skateboard surface 40 , thereby achieving the rise of the skateboard surface 40 .

[0083] In order to increase the feel of the height adjustment knob 43 when used and prevent insufficient twisting angle or misoperation, a small pit 433 is processed at the end of the rotating rod 434. The small pit 433 cooperates with the ball-end set screw 431 installed on the support seat 432. The ball-end set screw 431 can increase the rotational resistance of the rotating rod 434 and prevent misoperation.

[0084] The specific operation process is as follows: The paper counting machine is small and flexible and can be placed anywhere it is needed. It only needs to be equipped with a small negative pressure pump for air supply. After the system is powered on, adjust the height of the slide table as needed, place the product, select the counting mode as needed on the LED screen, press the start and stop button, the paper counting turntable starts, and count the small piece of paper from right to left on the slide table with your hand. After the current paper is counted, the slide table slides to the far right, and then you can place new paper to continue counting. Pressing the "Reset" button at any time during the counting process will reset the current count value. For different sizes of paper, the height of the slide table where the product is placed can be adjusted using the height adjustment knob, so that the product can be adjusted to the counting position of the paper counting turntable. After all the paper counting is completed, press the start and stop button again, the button pops up, the paper counting turntable stops rotating, and then the paper counting machine is powered off and air is cut off.

[0085] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A desktop paper counting machine, characterized in that: It comprises a base, a shell is installed on the base, a paper counting mechanism is contained in the shell, and a slide table for placing paper is also installed on the base, and the slide table can move horizontally; The paper counting mechanism comprises a paper counting turntable and a counting module. The housing is provided with an opening. The paper counting turntable absorbs and separates the paper sheets on the slide table one by one from the opening. The counting module counts the paper sheets. The slide table is connected with a height adjustment mechanism, and the height adjustment mechanism is used to adjust the height of the slide table, so as to raise the height of the paper to the same height as the axis of the paper counting turntable.

2. The desktop paper counting machine according to claim 1, characterized in that: A guide rail is installed on the base, a slider is slidably connected to the guide rail, the slide table is connected to the slider, and the length direction of the guide rail is parallel to the axial direction of the paper counting turntable.

3. The desktop paper counting machine according to claim 2, characterized in that: The sliding block is connected to the sliding plate surface via a plurality of connecting rod mechanisms.

4. The desktop paper counting machine according to claim 3, characterized in that: The connecting rod mechanism comprises a connecting rod, and two ends of the connecting rod are respectively connected to the sliding block and the sliding plate table through a rotating shaft.

5. The desktop paper counting machine according to claim 4, characterized in that: The height adjustment mechanism includes a height adjustment knob, a rotating rod and a cam. The rotating rod is rotatably connected to the slider, and the height adjustment knob is connected to one end of the rotating rod. The rod portion of the rotating rod is equipped with the cam, and the cam is located below the skateboard surface. When the height adjustment knob is rotated, the rotating rod and the cam thereon are driven to rotate, and the cam lifts the skateboard surface.

6. The desktop paper counting machine according to claim 5, characterized in that: Two supporting seats are installed on the sliding block, and the two ends of the rotating rod are respectively connected to one of the supporting seats, and the rotating rod can be flexibly rotated on the supporting seats.

7. The desktop paper counting machine according to claim 1, characterized in that: The shell comprises a middle sheet metal component, and the left and right sides of the middle sheet metal component are hinged to the left outer shell and the right outer shell respectively.

8. The desktop paper counting machine according to claim 1, characterized in that: A paper counting tray mounting base is fixedly mounted on the base, a mounting seat is fixedly connected to the paper counting tray mounting base, a vertical plate is fixedly connected to one side of the mounting seat, a rotating shaft is supported on the mounting seat, one end of the rotating shaft passes through the vertical plate and is fixedly connected to the paper counting tray, and the other end of the rotating shaft is connected to a driving mechanism.

9. The desktop paper counting machine according to claim 8, characterized in that: A dynamic seal is provided between the counting module and the paper counting turntable.

10. The desktop paper counting machine according to claim 9, characterized in that: A clamping module is installed on the vertical plate, and the clamping module includes a clamping device fixing block, and two through holes are provided on the clamping device fixing block, and movable pin 1 and movable pin 2 are respectively inserted into the two through holes, and one end of the movable pin 1 and the movable pin 2 are connected by a connecting strip 1, and a connecting strip 2 is provided on the other side of the clamping device fixing block, and the connecting strip 1 and the connecting strip 2 are connected by an elastic telescopic member, and the other ends of the movable pin 1 and the movable pin 2 abut against the counting module under the elastic force of the elastic telescopic member.