Electric appliance box sheath positioning seat for automobile wire harness production

By designing the supporting rod structure and the electrical box sheath positioning seat for the T-shaped positioning seat bottom plate, the problems of multi-wire harness combing and length adjustment of the electrical box sheath are solved, and the precise positioning and combing of the wiring harness length is achieved, which facilitates the parallelization of the multi-wire harness Layout improves production efficiency and product quality.

CN222234093UActive Publication Date: 2024-12-24CHONGQING YAFENG ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202323657654.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-24
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The prior art cannot effectively solve the problem of combing and length adaptability adjustment and positioning of multi-wire harnesses for electrical box sheaths in automotive wiring harness production, resulting in inconvenient operation and poor quality, resulting in product scrapping.

Method used

An electrical box sheath positioning seat including a support rod structure and a positioning seat base plate is designed. The support rod structure can be detachably connected to the tooling board. The positioning seat bottom plate is T-shaped, and the side bayonet seats are installed respectively in the side branches and the cables are respectively installed in the side branches. The card head is used to card the wiring harness to ensure accurate and parallel arrangement of the wiring harness length.

Benefits of technology

It realizes the precise positioning and combing of the electrical box sheathed wiring harness, facilitates the adjustment of the length of the multi-wire harness, reduces the product scrap rate, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

An electric appliance box sheath positioning seat for automobile wire harness production comprises a supporting rod structure, a positioning seat bottom plate is arranged at the top of the supporting rod structure, the bottom of the supporting rod structure is used for being detachably connected with a tool plate, the positioning seat bottom plate is in a T shape, and the positioning seat bottom plate is in a T shape. Two opposite side branch parts of the positioning seat bottom plate are respectively and detachably provided with a sheath side bayonet seat, and a middle branch part of the positioning seat bottom plate is provided with a bunch clamping head. The wire harness combing device is suitable for combing numerous wire harnesses of the electric appliance box sheath and adjusting and positioning the length adaptability, is simple in structure and low in manufacturing cost, and can be adaptively adjusted to a certain extent.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automobile wiring harness production, and specifically relates to an electrical box sheath positioning seat for automobile wiring harness production. Background Art

[0002] The automotive wiring harness is an important component of the internal circuit of the car. The terminals of the wiring harness are plugged and fixed to complete the assembly of the automotive circuit and realize the signal and electrical transmission of the internal circuit of the car. In the process of manufacturing the automotive wiring harness, the crimped terminals need to be inserted into the sheath to ensure the stability of the connection with the electrical appliances in the car. However, some large electrical box sheaths contain a lot of wiring harnesses and terminals. After the pre-installation is completed, when the cable cloth and sleeve are wound on the assembly line tooling board to adjust the precise size of each branch of the wiring harness, it is inconvenient to operate the multi-wiring harness corresponding to the large electrical box sheath, because such an electrical box sheath is not easy to position. The previous processing method is generally to open a mold according to the shape of the electrical box sheath to manufacture a completely fitting positioning seat, but this method not only requires a high mold opening cost each time, but also is not convenient to use. After the electrical box sheath is completely placed in the positioning seat, the wiring harness is bent. Poor quality wiring harnesses may fail, resulting in product scrapping.

[0003] In the prior art, the patent document with the announcement number CN208067126U discloses an auxiliary support seat for crimping of automobile wiring harness terminals, including a crimping lower die, an arc groove matching the crimping interface on the crimping punch is provided on the upper part of the crimping lower die, the crimping lower die is arranged in a positioning groove provided in the positioning seat, a sliding groove is provided on the side of the positioning seat opposite to the positioning groove, the positioning seat is connected to the stamping table through a fixed pad, a telescopic mechanism fixedly connected to the stamping table is provided on one side of the fixed pad, the telescopic rod in the telescopic mechanism is horizontally slidably arranged in the sliding groove, and a baffle for pressing against the terminal is provided at the end of the telescopic rod. The above technical scheme improves the efficiency and quality of crimping of automobile wiring harnesses and terminals, but cannot solve the problem of accurate positioning of the length of the terminal branch line, especially the problem of combing and length adaptive adjustment and positioning of numerous wiring harnesses in the electrical box sheath needs to be solved urgently. Utility Model Content

[0004] 1. Technical Problems Solved

[0005] In view of the deficiencies in the prior art, the utility model proposes an electrical box sheath positioning seat for automobile wiring harness production which is suitable for combing and adaptively adjusting the length of a plurality of wiring harnesses in an electrical box sheath. The utility model has a simple structure, low manufacturing cost, and can be adaptively adjusted to a certain extent.

[0006] 2. Specific technical solutions

[0007] A sheath positioning seat for an electrical box used in automobile wiring harness production includes a support rod structure, a positioning seat base plate is arranged on the top of the support rod structure, the bottom of the support rod structure is used for detachable connection with a tooling plate, the positioning seat base plate is in a "T" shape, and sheath side bayonet seats are detachably installed on two opposite side branches of the positioning seat base plate, and a wire harness clamp is arranged on the middle branch of the positioning seat base plate.

[0008] Preferably, the support rod structure includes at least two support rods, and the bottom of each support rod is connected to the tooling plate via a bolt structure.

[0009] Preferably, the support rod structure includes three support rods, and the tops of the support rods are welded or interference-fitted with the bottom plate of the positioning seat.

[0010] Preferably, the bottom plate of the positioning seat is made of metal, and two opposite side branches of the bottom plate of the positioning seat are respectively provided with at least one group of mounting holes for mounting the side bayonet seat of the sheath.

[0011] Preferably, the bottom of the bayonet seat on the side of the mounting sleeve is installed in the mounting hole by means of a bayonet pin or a bolt structure.

[0012] As a preference, the cable harness clamp is in a "Y" shape, and is mounted on the bottom plate of the positioning seat by means of a bolt structure.

[0013] The beneficial effects of the utility model are as follows: a support rod structure is provided for supporting the bottom plate of the positioning seat to a certain height, the bottom plate of the positioning seat is used to position the side of the cover of the electrical box, and its positioning height position can make the wiring harness of the cover of the electrical box consistent with the height of other wiring harnesses, so that the length of the wiring harness is determined more accurately and the combing of many wiring harnesses is more convenient; two cover side bayonet seats are detachably installed on the bottom plate of the positioning seat, and the two cover side bayonet seats can limit the position of the cover of the electrical box, and there is a large space between the two cover side bayonet seats to provide space for cleaning many wiring harnesses, and the wiring harness is parallel to the tooling plate and will not bend to affect the product quality. The use of a wiring harness clamp makes it easier to comb many wiring harnesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0015] Figure 2 It is a schematic diagram of the cross-sectional structure of the overall side of the utility model.

[0016] In the figure: a support rod structure 1; a positioning seat bottom plate 2; a support rod 11; a sheath side bayonet seat 3; a mounting hole 21; and a cable harness clamp 4. DETAILED DESCRIPTION

[0017] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0018] In the description of the present invention, it should be noted that the terms "top", "bottom", "side", "upper" and "lower" etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0019] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, a mechanical connection, an electrical connection, a direct connection, or a connection through an intermediate medium, or the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0020] Example:

[0021] like Figure 1 and Figure 2 As shown: an electrical box sheath positioning seat for automobile wiring harness production is provided with a support rod structure 1, a positioning seat base plate 2 is provided on the top of the support rod structure 1, the bottom of the support rod structure 1 is used for detachable connection with the tooling plate, the support rod structure 1 includes three support rods 11, and more support rods 11 can also be provided, but at least two support rods 11 are required to maintain the stability of the support and positioning seat base plate 2, and the bottom of each support rod 11 is connected to the tooling plate by a bolt structure, and the top of each support rod 11 is welded or interference fit with the positioning seat base plate 2, the support rod structure 1 is used to support the positioning seat base plate 2 to a certain height, and the positioning seat base plate 2 is used to position the side of the electrical box sheath, and its positioning height position can make the wiring harness of the electrical box sheath consistent with the height of other wiring harnesses, determine the wiring harness length more accurately and make the combing of many wiring harnesses more convenient.

[0022] The positioning seat bottom plate 2 is in a "T" shape, and the two opposite side branches of the positioning seat bottom plate 2 are respectively detachably mounted with the sheath side bayonet seat 3. The positioning seat bottom plate 2 is made of metal material, such as iron or aluminum, and the sheath side bayonet seat 3 is made of plastic material. The sheath side bayonet seat 3 is vertically provided with a card slot, and the number and depth of the card slot are determined according to the shape of the electrical box sheath, and the two opposite side branches of the positioning seat bottom plate 2 are respectively provided with a group of mounting holes 21, and multiple groups of mounting holes 21 can also be provided for installing the sheath side bayonet seat 3, which is suitable for different sizes. The electrical box cover is generally not necessary, because if the overall length of the electrical box cover is different, it is best to replace the positioning seat bottom plate 2 to avoid occupying too much space and affecting the circuit layout. Different cover side bayonet seats 3 can also be used for different electrical box covers according to the disassembly and installation. The bottom of the cover side bayonet seat 3 is installed in the mounting hole 21 through a plug-in pin or a bolt structure. A spring limiting clamp is also provided on the top of the cover side bayonet seat 3 to limit the position of the electrical box cover in the cover side bayonet seat 3, but generally large electrical box covers do not need to be clamped and can be very stable.

[0023] A wire harness clamp 4 is arranged at the middle branch of the positioning seat bottom plate 2, which is the middle branch of the three branches of the T-shaped structure, and the other two branches are installed with the sheath side bayonet seat 3, and the wire harness clamp 4 is in a "Y" shape, and the wire harness clamp 4 is installed on the positioning seat bottom plate 2 through a bolt structure, which is convenient for replacing wire harness clamps 4 of different sizes according to the number of wire harnesses, and is more convenient for combing many wire harnesses.

[0024] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention shall be defined by the appended claims.

Claims

1. An electrical box sheath positioning seat for automobile wiring harness production, characterized by: The invention comprises a support rod structure (1), a positioning seat bottom plate (2) is arranged on the top of the support rod structure (1), the bottom of the support rod structure (1) is used for detachable connection with a tooling plate, the positioning seat bottom plate (2) is in a "T" shape, and sheath side bayonet seats (3) are detachably installed on two opposite side branches of the positioning seat bottom plate (2), and a cable tie clamp (4) is arranged on the middle branch of the positioning seat bottom plate (2).

2. The electrical box sheath positioning seat for automobile wiring harness production according to claim 1 is characterized in that: The support rod structure (1) comprises at least two support rods (11), and the bottom of each support rod (11) is connected to the tooling plate via a bolt structure.

3. The electrical box sheath positioning seat for automobile wiring harness production according to claim 2 is characterized in that: The support rod structure (1) comprises three support rods (11), and the tops of the support rods (11) are welded or interference-fitted with the positioning seat bottom plate (2).

4. The electrical box sheath positioning seat for automobile wiring harness production according to any one of claims 1 to 3, characterized in that: The positioning seat bottom plate (2) is made of metal material, and two opposite side branches of the positioning seat bottom plate (2) are respectively provided with at least one group of mounting holes (21) for mounting the sheath side bayonet seat (3).

5. The electrical box sheath positioning seat for automobile wiring harness production according to claim 4 is characterized in that: The bottom of the mounting sleeve side bayonet seat (3) is mounted in the mounting hole (21) via a bayonet pin or a bolt structure.

6. The electrical box sheath positioning seat for automobile wiring harness production according to claim 1 or 5, characterized in that: The cable harness clamp (4) is in a "Y" shape, and is mounted on the positioning seat bottom plate (2) via a bolt structure.