Full-automatic socket assembling and riveting device

Abstract

The utility model relates to a full-automatic socket assembling and riveting device, which comprises an element feeding mechanism, a socket transferring mechanism and a riveting mechanism, the socket transferring mechanism feeds a socket and sequentially passes through the element feeding mechanism and the riveting mechanism to feed an element and insert the element into the socket; the element feeding mechanism comprises a vibration disc, a feeding rail, a rotating motor, a rotating disc and a material moving part, the vibration disc is communicated with the feeding rail and pushes the elements into the feeding rail one by one, the other end, opposite to the vibration disc, of the feeding rail is opposite to the rotating disc, the rotating motor drives the rotating disc to rotate, and the material moving part is arranged on the rotating disc. The rotating disc is provided with a transferring groove opposite to the feeding track, the rotating disc enables the transferring groove to have a horizontal position parallel to the feeding track and a vertical position perpendicular to the feeding track, and the component at the vertical position is clamped to the socket transferring mechanism through the component transferring piece. The utility model provides a full-automatic socket assembling and riveting device.

Description

Technical Field

[0001] The utility model relates to a fully automatic socket assembly riveting device. Background Art

[0002] A socket, also known as a power switch, refers to a seat into which one or more circuit wiring can be inserted. Various wiring can be inserted through it. Therefore, sockets play a very important role in people's production and life. Although switches and sockets are not "big items" like home appliances, they are related to the daily safety of the family and are the first line of defense to ensure home electrical safety. Therefore, the production quality of switches and sockets is crucial.

[0003] Currently, sockets rely on manual assembly to insert components into the sockets one by one, which has low work efficiency and is prone to assembly errors. It is difficult to load components to a suitable position during automatic assembly, which affects the subsequent clamping of components into the socket by the clamp, and ultimately errors occur during riveting, resulting in waste. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model aims to provide a fully automatic socket assembly riveting device.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: including a component feeding mechanism, a socket transfer mechanism and a riveting mechanism. The socket transfer mechanism feeds the socket and passes through the component feeding mechanism and the riveting mechanism in sequence. The component feeding mechanism feeds the component and inserts it into the socket. The riveting mechanism rivets the component in the socket. The component feeding mechanism includes a vibration plate, a feeding track, a rotating motor, a rotating plate and a material moving piece. The vibration plate is connected to the feeding track and pushes the components one by one into the feeding track. The other end of the feeding track relative to the vibration plate is opposite to the rotating plate. The rotating motor drives the rotating plate to rotate. The rotating plate has a transfer groove relative to the feeding track. The rotating rotating plate makes the transfer groove have a horizontal position parallel to the feeding track and a vertical position perpendicular to the feeding track. The material moving piece clamps the component in the vertical position onto the socket transfer mechanism. The structure of the material moving piece is similar to that of the subsequent unloading link, so it will not be repeated.

[0006] By adopting the above technical solution, during assembly, the socket is placed on the socket transfer mechanism, and then moved to a position relative to the component feeding mechanism. At this time, the vibration plate loads the component into the feeding track and moves along the feeding track until the component moves to the end of the feeding track and enters the transfer slot. Then the motor is driven to drive the rotating plate to rotate, so that the transfer slot is changed from a horizontal position to a vertical position, which is convenient for the material moving part to clamp the component and insert it into the corresponding socket. By rotating the transfer slot, the horizontal component on the feeding track can be clamped by the material moving part in a vertical state, which is easier to clamp, has low operating precision requirements and high accuracy.

[0007] The utility model is further configured as follows: the socket transfer mechanism includes a material moving track, a material moving plate, a longitudinal driving member, a longitudinal plate, a transverse driving member and a transverse plate; the material moving track passes through the component loading mechanism and the riveting mechanism in sequence and provides for the socket to move; the longitudinal driving member drives the longitudinal plate to move in a direction perpendicular to the arrangement direction of the material moving track; the transverse driving member is arranged on the longitudinal plate and drives the transverse plate to move in a direction parallel to the arrangement direction of the material moving track; a plurality of material moving plates are arranged on the transverse plate; the material moving plate has a first transfer groove and a second transfer groove adapted to the size of the socket; the longitudinal driving member and the transverse driving member can both be cylinders.

[0008] By adopting the above technical solution, when it is necessary to move the socket on the material moving track, the transverse driving member drives the transverse plate to move. At this time, the socket is located in the first transfer groove, so the socket moves along the material moving track with the transverse plate until it moves to the required position, and then the longitudinal driving member drives the longitudinal plate to move away from the material moving track. At this time, the socket moves out of the first transfer groove, and then the transverse driving member drives the transverse plate to move in the opposite direction to the initial position. The longitudinal driving member drives the longitudinal plate to move to the initial position. At this time, the socket is located in the second transfer groove, which can complete the transfer and fix the socket.

[0009] The utility model is further configured as follows: it includes an L-shaped plate and a limit block, the limit block is arranged on the longitudinal plate, one end of the L-shaped plate is fixed to the transverse plate, and the other end is opposite to the limit block and is on the relative movement track of the limit block, and the transverse driving member drives the L-shaped plate to move and constitutes the movement of the longitudinal plate.

[0010] The utility model is further configured to include a unloading claw, a unloading frame, a longitudinal cylinder, a longitudinal seat, a vertical cylinder, a vertical seat and a unloading chute. The unloading frame is arranged at the end of the material moving track. The longitudinal cylinder drives the longitudinal seat to move in a direction perpendicular to the arrangement direction of the material moving track. The vertical cylinder is arranged on the longitudinal seat and drives the vertical seat to move vertically. The unloading claw is arranged on the vertical seat. The unloading claw has a grabbing position relative to the socket on the material moving track and a unloading position relative to the unloading chute.

[0011] By adopting the above technical solution, the riveted products are unloaded using the unloading jaws.

[0012] The utility model is further configured as follows: there are a plurality of component feeding mechanisms, and the shape of each transfer groove is adapted to the corresponding component.

[0013] By adopting the above technical solution, since multiple components need to be installed on the socket, different components can be loaded using transfer grooves that are compatible with the components. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a structural schematic diagram of the component feeding mechanism of the utility model;

[0016] Figure 3 It is a structural schematic diagram of a part of the socket transfer mechanism of the utility model;

[0017] Figure 4 It is a schematic diagram of the utility model regarding unloading.

[0018] In the figure: 1. component feeding mechanism; 11. vibration plate; 12. feeding track; 13. rotating motor; 14. rotating plate; 15. material moving member; 16. transfer slot; 2. socket transfer mechanism; 21. material moving track; 22. material moving plate; 221. first transfer slot; 222. second transfer slot; 23. longitudinal driving member; 24. longitudinal plate; 25. transverse driving member; 26. transverse plate; 27. L-shaped plate; 28. limit block; 3. riveting mechanism; 4. unloading claw; 41. unloading frame; 42. longitudinal cylinder; 43. longitudinal seat; 44. vertical cylinder; 45. vertical seat; 46. unloading ramp. DETAILED DESCRIPTION

[0019] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0021] like Figure 1-4As shown, the utility model discloses a fully automatic socket assembly riveting device, including a component feeding mechanism 1, a socket transfer mechanism 2 and a riveting mechanism 3. The socket transfer mechanism 2 feeds the socket and passes through the component feeding mechanism 1 and the riveting mechanism 3 in sequence. The component feeding mechanism 1 feeds the component and inserts it into the socket, and the riveting mechanism 3 rivets the component in the socket. The component feeding mechanism 1 includes a vibration plate 11, a feeding track 12, a rotating motor 13, a rotating plate 14 and a material moving member 15. The vibration plate 11 is connected with the feeding track 12 and pushes the components into the feeding track 12 one by one. The other end of the feeding track 12 relative to the vibration plate 11 is opposite to the rotating plate 14. The rotating motor 13 drives the rotating plate 14 to rotate. The rotating plate 14 has a transfer groove 16 opposite to the feeding track 12. The rotating rotating plate 14 makes the transfer groove 16 have a horizontal position parallel to the feeding track 12. And a vertical position perpendicular to the loading track 12, the material moving piece 15 clamps the component in the vertical position to the socket transfer mechanism 2. The material moving piece 15 is similar to the structure of the subsequent unloading link, so it will not be repeated. During assembly, the socket is placed on the socket transfer mechanism 2, and then moved to a position relative to the component loading mechanism 1. At this time, the vibration plate 11 loads the component into the loading track 12 and moves along the loading track 12 until the component moves to the end of the loading track 12 and enters the transfer groove 16, and then the rotating motor 13 drives the rotating plate 14 to rotate, so that the transfer groove 16 is changed from a horizontal position to a vertical position, which is convenient for the material moving piece 15 to clamp the component and insert it into the corresponding socket. By rotating the transfer groove 16, the horizontal component on the loading track 12 can be clamped by the material moving piece 15 in a vertical state, which is easier to clamp, has low operating precision requirements, and high accuracy.

[0022] The socket transfer mechanism 2 includes a material transfer track 21, a material transfer plate 22, a longitudinal drive member 23, a longitudinal plate 24, a transverse drive member 25 and a transverse plate 26. The material transfer track 21 passes through the component feeding mechanism 1 and the riveting mechanism 3 in sequence and is used for the socket to move. The longitudinal drive member 23 drives the longitudinal plate 24 to move along a direction perpendicular to the arrangement direction of the material transfer track 21. The transverse drive member 25 is arranged on the longitudinal plate 24 and drives the transverse plate 26 to move along a direction parallel to the arrangement direction of the material transfer track 21. A plurality of material transfer plates 22 are arranged on the transverse plate 26. The material transfer plate 22 has a first transfer groove 221 and a second transfer groove 222 adapted to the size of the socket. The longitudinal drive member 23 and the transverse drive member 25 are arranged on the transverse plate 26. Both can be cylinders. When the socket on the material moving track 21 needs to be moved, the transverse driving member 25 drives the transverse plate 26 to move. At this time, the socket is located in the first transfer groove 221, so the socket moves along the material moving track 21 with the transverse plate 26 until it moves to the required position, and then the longitudinal driving member 23 drives the longitudinal plate 24 to move away from the material moving track 21. At this time, the socket moves out of the first transfer groove 221, and then the transverse driving member 25 drives the transverse plate 26 to move in the opposite direction to the initial position. The longitudinal driving member 23 drives the longitudinal plate 24 to move to the initial position. At this time, the socket is located in the second transfer groove 222, which can complete the transfer and fix the socket.

[0023] It includes an L-shaped plate 27 and a limit block 28. The limit block 28 is set on the longitudinal plate 24. One end of the L-shaped plate 27 is fixed to the transverse plate 26, and the other end is opposite to the limit block 28 and is on the relative movement trajectory of the limit block 28. The transverse driving member 25 drives the L-shaped plate 27 to move and constitutes the movement of the longitudinal plate 24.

[0024] It includes a unloading jaw 4, a unloading frame 41, a longitudinal cylinder 42, a longitudinal seat 43, a vertical cylinder 44, a vertical seat 45 and a unloading chute 46. The unloading frame 41 is arranged at the end of the material transfer track 21. The longitudinal cylinder 42 drives the longitudinal seat 43 to move in a direction perpendicular to the arrangement direction of the material transfer track 21. The vertical cylinder 44 is arranged on the longitudinal seat 43 and drives the vertical seat 45 to move vertically. The unloading jaw 4 is arranged on the vertical seat 45. The unloading jaw 4 has a grabbing position relative to the socket on the material transfer track 21 and a unloading position relative to the unloading chute 46. The unloading jaw 4 is used to unload the riveted products.

[0025] There are multiple component feeding mechanisms 1, and the shape of each transfer groove 16 is adapted to the corresponding component. Since multiple components need to be installed on the socket, different components can be fed using the transfer groove 16 adapted to the component.

[0026] Working principle: During assembly, the socket is placed on the socket transfer mechanism 2, and the transverse driving member 25 drives the transverse plate 26 to move. At this time, the socket is located in the first transfer groove 221, so the socket moves along the material transfer track 21 with the transverse plate 26 until it moves to the required position, and then the longitudinal driving member 23 drives the longitudinal plate 24 to move away from the material transfer track 21. At this time, the socket moves out of the first transfer groove 221, and then the transverse driving member 25 drives the transverse plate 26 to move in the opposite direction to the initial position, and the longitudinal driving member 23 drives the longitudinal plate 24 to move to the initial position. At this time, the socket is located in the second transfer groove 222, and then the vibrating disk 11 loads the component into the loading track 12 and moves along the loading track 12 until the component moves to the end of the loading track 12 and enters the transfer groove 16, and then the rotating motor 13 drives the rotating disk 14 to rotate, so that the transfer groove 16 is changed from a horizontal position to a vertical position, which is convenient for the material transfer member 15 to clamp the component and insert it into the corresponding socket. After multiple above-mentioned actions, the socket with the component is riveted and unloaded.

Claims

1. A fully automatic socket assembly riveting device, comprising a component feeding mechanism (1), a socket transfer mechanism (2) and a riveting mechanism (3), wherein the socket transfer mechanism (2) feeds the socket and sequentially passes through the component feeding mechanism (1) and the riveting mechanism (3), the component feeding mechanism (1) feeds the component and inserts it into the socket, and the riveting mechanism (3) rivets the component in the socket, characterized in that: The component loading mechanism (1) comprises a vibration plate (11), a loading track (12), a rotating motor (13), a rotating plate (14) and a material moving member (15). The vibration plate (11) is connected to the loading track (12) and pushes components one by one into the loading track (12). The other end of the loading track (12) relative to the vibration plate (11) is opposite to the rotating plate (14). The rotating motor (13) drives the rotating plate (14) to rotate. The rotating plate (14) has a transfer groove (16) opposite to the loading track (12). The rotating rotating plate (14) makes the transfer groove (16) have a horizontal position parallel to the loading track (12) and a vertical position perpendicular to the loading track (12). The material moving member (15) clamps the component in the vertical position onto the socket transfer mechanism (2).

2. The fully automatic socket assembly riveting device according to claim 1, characterized in that: The socket transfer mechanism (2) comprises a material transfer track (21), a material transfer plate (22), a longitudinal drive member (23), a longitudinal plate (24), a transverse drive member (25) and a transverse plate (26). The material transfer track (21) passes through the component loading mechanism (1) and the riveting mechanism (3) in sequence and allows the socket to move. The longitudinal drive member (23) drives the longitudinal plate (24) to move along a direction perpendicular to the arrangement of the material transfer track (21). The transverse drive member (25) is arranged on the longitudinal plate (24) and drives the transverse plate (26) to move along a direction parallel to the arrangement of the material transfer track (21). A plurality of material transfer plates (22) are arranged on the transverse plate (26). The material transfer plate (22) has a first transfer groove (221) and a second transfer groove (222) adapted to the size of the socket.

3. The fully automatic socket assembly riveting device according to claim 2, characterized in that: The invention comprises an L-shaped plate (27) and a limit block (28), wherein the limit block (28) is arranged on the longitudinal plate (24), one end of the L-shaped plate (27) is fixed to the transverse plate (26), and the other end is opposite to the limit block (28) and is located on the relative movement track of the limit block (28), and the transverse driving member (25) drives the L-shaped plate (27) to move and constitutes the movement of the longitudinal plate (24).

4. The fully automatic socket assembly riveting device according to claim 2, characterized in that: The invention comprises a discharge clamp (4), a discharge frame (41), a longitudinal cylinder (42), a longitudinal seat (43), a vertical cylinder (44), a vertical seat (45) and a discharge chute (46); the discharge frame (41) is arranged at the end of a material transfer track (21); the longitudinal cylinder (42) drives the longitudinal seat (43) to move along a direction perpendicular to the arrangement direction of the material transfer track (21); the vertical cylinder (44) is arranged on the longitudinal seat (43) and drives the vertical seat (45) to move vertically; the discharge clamp (4) is arranged on the vertical seat (45); the discharge clamp (4) has a grasping position relative to a socket on the material transfer track (21) and a discharge position relative to the discharge chute (46).

5. The fully automatic socket assembly riveting device according to claim 1, characterized in that: There are multiple component feeding mechanisms (1), and the shape of each transfer groove (16) is adapted to the corresponding component.

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