Pretreatment device for flat cable production
By designing a pre-treatment device for flat cable production, including moving and processing mechanisms, and automatically processing flat cables, the problem of time-consuming and labor-intensive manual dialing and pulling terminals is solved, improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202420990008.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-09
AI Technical Summary
During the production process of existing flat cables, manual pulling of terminals is time-consuming and labor-intensive, resulting in low production efficiency and high labor costs.
A pretreatment device for the production of flat cables is designed, including a moving mechanism and a processing mechanism. Through the fixed clamping and cutting functions, the flat cables are automatically processed, instead of manual stretching and cutting operations.
It improves the processing efficiency of flat cables, reduces manual operations, reduces production costs, and improves production efficiency.
Smart Images

Figure CN222234113U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flat cable production, in particular to a pretreatment device for flat cable production. Background Art
[0002] Flexible flat cable is a new type of data cable made of PET insulation material and extremely thin tinned flat copper wire, which is pressed together through a high-tech automated equipment production line. It has the advantages of being soft, easy to bend and fold, thin, small, simple to connect, easy to disassemble, and easy to solve electromagnetic shielding. Based on special technical requirements, some FFC cables are equipped with several exposed terminal blocks at intervals. These terminals are generally used for grounding to promptly export interference signals on the FFC cables. To facilitate transportation and storage, after this type of FFC cable is produced, the terminal blocks are flat-pressed and attached to the FFC cable. During assembly, the terminal blocks are lifted one by one to make them stand up at a certain angle to the FFC cable to facilitate connection with other wiring terminals.
[0003] At present, the terminal blocks on the FFC cables are generally pulled manually one by one, which is time-consuming and labor-intensive, increases a lot of labor costs, and is not conducive to improving production efficiency.
[0004] To this end, we proposed a pretreatment device for flat cable production to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a pre-processing device for flat cable production to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pre-processing device for flat cable production, comprising an operating table and a fixed bottom plate, the fixed bottom plate is fixedly mounted on one side of the upper surface of the operating table, a moving mechanism is arranged on one side of the upper surface of the operating table, and a processing mechanism is arranged on one side of the upper surface of the operating table;
[0007] The moving mechanism includes a fixed column, a mounting groove, a second drive motor, a transmission member, a connecting block, a cross column, a groove, a threaded hole, a rotating rod, a threaded rod and a fastening plate. The fixed column is fixedly installed on the upper surface of the operating table, the mounting groove is opened on the upper surface of the fixed column, the second drive motor is fixedly installed on the side of the fixed column, the transmission member is installed on the inner wall of the mounting groove, the connecting block is fixedly installed at the upper connection of the transmission member, the cross column is fixedly installed on the side of the connecting block, the groove is opened on the side of the cross column, the threaded hole is opened on the upper surface of the cross column, the threaded rod is installed on the inner wall of the threaded hole, the rotating rod is fixedly installed on the upper surface of the threaded rod, and the fastening plate is fixedly installed on the bottom surface of the threaded rod.
[0008] Preferably, the processing mechanism includes a limiting unit and a cutting unit, the limiting unit includes an installation box, a square groove, a support block, an insert plate, an extrusion block, a limiting groove and a concave plug rod, the installation box is fixedly installed on the upper surface of the fixed bottom plate, the square groove runs through the side of the installation box, the support block is fixedly installed on the inner bottom surface of the installation box, the insert plate is installed on the upper part of the inner wall of the installation box, the extrusion block is fixedly installed on the bottom surface of the insert plate, the limiting groove is opened on the upper part of the side of the installation box, and the concave plug rod is inserted into the inner wall of the limiting groove.
[0009] Preferably, the cutting unit includes a support plate, a cutting box, a material trough, a first drive motor, a transmission shaft and a circular cutter, the support plate is fixedly mounted on the upper surface of the operating table, the cutting box is fixedly mounted on the upper surface of the support plate, the material trough runs through the side of the cutting box, the first drive motor is fixedly mounted on the side of the cutting box, the transmission shaft is fixedly mounted on the output end of the first drive motor, and the circular cutter is fixedly mounted on the outer surface of the transmission shaft.
[0010] Preferably, a support column is fixedly installed on the bottom surface of the operating table, a support base is fixedly installed on the bottom surface of the support column, and the support columns are symmetrically distributed at the four corners of the bottom surface of the operating table.
[0011] Preferably, the fixing columns are symmetrically distributed on both sides of the upper surface of the operating table, a through hole is penetrated on one side of the inner wall of the installation groove, and one end of the transmission member passes through the through hole and is fixedly connected to the output end of the second drive motor.
[0012] Preferably, the square grooves are distributed in sequence at equal intervals on the side of the installation box, the limiting grooves are symmetrically distributed on the side surfaces at both ends of the square grooves, and the concave insertion rods are inserted into the limiting grooves to connect with the insertion plates.
[0013] Preferably, a hole is penetrated on one side of the inner wall of the cutting box, the transmission shaft passes through the hole and is fixedly connected to the output end of the first drive motor, the transmission shaft is symmetrically distributed on the upper and lower sides of the inner wall of the cutting box, and the circular cutters are distributed on the outer surface of the transmission shaft in sequence at equal intervals.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The flat cable production pretreatment device is provided with a moving mechanism to clamp and fix the flat cables during the pretreatment operation on a plurality of flat cables, thereby improving the processing efficiency instead of manually stretching them.
[0016] 2. The flat cable production pre-processing device is provided with a processing mechanism to fix and clamp the flat cable after passing it through the square groove and the material trough. When moving and stretching, the flat cable is cut by a circular cutter, and multiple flat cables can be processed at one time to improve the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the mobile mechanism of the utility model;
[0019] Figure 3 for Figure 2 A schematic diagram of the local enlarged structure at point A in the middle;
[0020] Figure 4 It is a schematic diagram of the processing mechanism structure of the utility model.
[0021] In the figure: 1, operating table; 2, supporting column; 201, supporting base; 3, fixed bottom plate; 301, mounting box; 302, square groove; 303, supporting block; 304, plug plate; 305, extrusion block; 306, limiting groove; 307, concave plug rod; 308, supporting plate; 309, cutting box; 310, material trough; 311, first driving motor; 312, transmission shaft; 313, circular cutter; 314, fixing column; 315, mounting groove; 316, through hole; 317, second driving motor; 318, transmission member; 319, connecting block; 320, horizontal column; 321, groove; 322, threaded hole; 323, rotating rod; 324, threaded rod; 325, fastening sheet. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0024] Embodiment 1: A pretreatment device for flat cable production, comprising an operating table 1 and a fixed bottom plate 3, the fixed bottom plate 3 is fixedly mounted on one side of the upper surface of the operating table 1, a support column 2 is fixedly mounted on the bottom surface of the operating table 1, a support base 201 is fixedly mounted on the bottom surface of the support column 2, the support columns 2 are symmetrically distributed at the four corners of the bottom surface of the operating table 1, a moving mechanism is arranged on one side of the upper surface of the operating table 1, and a processing mechanism is arranged on one side of the upper surface of the operating table 1;
[0025] The moving mechanism includes a fixed column 314, a mounting groove 315, a second drive motor 317, a transmission member 318, a connecting block 319, a cross column 320, a groove 321, a threaded hole 322, a rotating rod 323, a threaded rod 324 and a fastening piece 325. The fixed column 314 is fixedly installed on the upper surface of the operating table 1, the mounting groove 315 is opened on the upper surface of the fixed column 314, the second drive motor 317 is fixedly installed on the side of the fixed column 314, the transmission member 318 is installed on the inner wall of the mounting groove 315, the connecting block 319 is fixedly installed at the upper connection of the transmission member 318, the cross column 320 is fixedly installed on the side of the connecting block 319, the groove 321 is opened on the side of the cross column 320, the threaded hole 322 is opened on the upper surface of the cross column 320, the threaded rod 324 is installed on the inner wall of the threaded hole 322, the rotating rod 323 is fixedly installed on the upper surface of the threaded rod 324, and the fastening piece 325 is fixedly installed on the bottom surface of the threaded rod 324.
[0026] The fixing columns 314 are symmetrically distributed on both sides of the upper surface of the operating table 1, and a through hole 316 is penetrated on one side of the inner wall of the installation groove 315. One end of the transmission member 318 passes through the through hole 316 and is fixedly connected to the output end of the second drive motor 317. By setting up a moving mechanism, the flat cables can be clamped and fixed during pre-processing operations on multiple flat cables instead of manual stretching to improve the processing efficiency.
[0027] When multiple flat cables are placed inside the groove 321, the rotating rod 323 drives the threaded rod 324 to rotate and descend inside the threaded hole 322 so that the bottom surface of the fastening plate 325 contacts the flat cable and fixes it, and the power supply of the second drive motor 317 is started so that the second drive motor 317 drives the threaded column in the transmission member 318 to rotate. Through the threaded engagement, the moving block installed on the outer surface of the threaded column drives the connecting block 319 to move on the outer surface of the threaded column, thereby driving the flat cable to stretch and move.
[0028] Embodiment 2: Based on embodiment 1, the processing mechanism includes a limiting unit and a cutting unit, the limiting unit includes an installation box 301, a square groove 302, a support block 303, an insert plate 304, an extrusion block 305, a limiting groove 306 and a concave plug rod 307, the installation box 301 is fixedly installed on the upper surface of the fixed bottom plate 3, the square groove 302 runs through the side of the installation box 301, the support block 303 is fixedly installed on the inner bottom surface of the installation box 301, the insert plate 304 is installed on the upper part of the inner wall of the installation box 301, the extrusion block 305 is fixedly installed on the bottom surface of the insert plate 304, the limiting groove 306 is opened on the upper part of the side of the installation box 301, the concave plug rod 307 is plugged into the inner wall of the limiting groove 306, the square grooves 302 are distributed on the side of the installation box 301 at equal intervals, the limiting grooves 306 are symmetrically distributed on the sides of the two ends of the square groove 302, and the concave plug rod 307 is inserted into the limiting groove 306 and connected with the insert plate 304.
[0029] The cutting unit includes a support plate 308, a cutting box 309, a material trough 310, a first drive motor 311, a transmission shaft 312 and a circular cutter 313. The support plate 308 is fixedly mounted on the upper surface of the operating table 1, the cutting box 309 is fixedly mounted on the upper surface of the support plate 308, the material trough 310 runs through the side of the cutting box 309, the first drive motor 311 is fixedly mounted on the side of the cutting box 309, the transmission shaft 312 is fixedly mounted on the output end of the first drive motor 311, and the circular cutter 313 is fixedly mounted on the outer side of the transmission shaft 312. The surface of the cutting box 309 is penetrated by a hole on one side of the inner wall, and the transmission shaft 312 passes through the hole and is fixedly connected to the output end of the first driving motor 311. The transmission shaft 312 is symmetrically distributed on the upper and lower sides of the inner wall of the cutting box 309, and the circular cutters 313 are distributed on the outer surface of the transmission shaft 312 at equal intervals. By setting a processing mechanism, the flat cable is passed through the square groove 302 and the material groove 310 and then fixedly clamped. When moving and stretching, the flat cable is cut by the circular cutter 313, and multiple flat cables can be processed at one time to improve the processing efficiency.
[0030] After multiple flat cables are inserted into the square groove 302, they are passed through the material groove 310 and fixedly clamped in the groove 321. The plug plate 304 is placed on the inner wall of the installation box 301 so that the bottom surface of the extrusion block 305 contacts the flat cables to limit them. The concave plug rod 307 is inserted into the limiting groove 306 to limit the plug plate 304. When the flat cables are stretched and moved, the power supply of the first drive motor 311 is started so that the first drive motor 311 drives the transmission shaft 312 to rotate, thereby driving the circular cutter 313 to rotate. The circular cutter 313 rotates to cut the flat cables in the middle position of the two groups of circular cutters 313.
[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A pretreatment device for flat cable production, comprising an operating table (1) and a fixed base plate (3), wherein the fixed base plate (3) is fixedly mounted on one side of the upper surface of the operating table (1), characterized in that: A moving mechanism is provided on one side of the upper surface of the operating table (1), and a processing mechanism is provided on one side of the upper surface of the operating table (1); The moving mechanism comprises a fixed column (314), a mounting groove (315), a second driving motor (317), a transmission member (318), a connecting block (319), a cross column (320), a groove (321), a threaded hole (322), a rotating rod (323), a threaded rod (324) and a fastening sheet (325), wherein the fixed column (314) is fixedly mounted on the upper surface of the operating table (1), the mounting groove (315) is provided on the upper surface of the fixed column (314), the second driving motor (317) is fixedly mounted on the side of the fixed column (314), and the transmission member (318) is fixedly mounted on the side of the fixed column (314). 18) is installed on the inner wall of the installation groove (315), the connecting block (319) is fixedly installed at the upper connection of the transmission member (318), the cross column (320) is fixedly installed on the side of the connecting block (319), the groove (321) is opened on the side of the cross column (320), the threaded hole (322) is opened on the upper surface of the cross column (320), the threaded rod (324) is installed on the inner wall of the threaded hole (322), the rotating rod (323) is fixedly installed on the upper surface of the threaded rod (324), and the fastening sheet (325) is fixedly installed on the bottom surface of the threaded rod (324).
2. A flat cable production pretreatment device according to claim 1, characterized in that: The processing mechanism comprises a limiting unit and a cutting unit, wherein the limiting unit comprises a mounting box (301), a square groove (302), a supporting block (303), an inserting plate (304), an extruding block (305), a limiting groove (306) and a concave plugging rod (307); the mounting box (301) is fixedly mounted on the upper surface of the fixed bottom plate (3); the square groove (302) penetrates the side of the mounting box (301); the supporting block (303) is fixedly mounted on the inner bottom surface of the mounting box (301); the inserting plate (304) is mounted on the upper part of the inner wall of the mounting box (301); the extruding block (305) is fixedly mounted on the bottom surface of the inserting plate (304); the limiting groove (306) is opened on the upper part of the side of the mounting box (301); and the concave plugging rod (307) is plugged into the inner wall of the limiting groove (306).
3. A flat cable production pretreatment device according to claim 2, characterized in that: The cutting unit comprises a support plate (308), a cutting box (309), a material trough (310), a first driving motor (311), a transmission shaft (312) and a circular cutter (313); the support plate (308) is fixedly mounted on the upper surface of the operating table (1); the cutting box (309) is fixedly mounted on the upper surface of the support plate (308); the material trough (310) runs through the side of the cutting box (309); the first driving motor (311) is fixedly mounted on the side of the cutting box (309); the transmission shaft (312) is fixedly mounted on the output end of the first driving motor (311); and the circular cutter (313) is fixedly mounted on the outer surface of the transmission shaft (312).
4. A flat cable production pretreatment device according to claim 1, characterized in that: A support column (2) is fixedly mounted on the bottom surface of the operating table (1), a support base (201) is fixedly mounted on the bottom surface of the support column (2), and the support columns (2) are symmetrically distributed at the four corners of the bottom surface of the operating table (1).
5. A flat cable production pretreatment device according to claim 1, characterized in that: The fixing columns (314) are symmetrically distributed on both sides of the upper surface of the operating table (1); a through hole (316) is penetrated through one side of the inner wall of the mounting groove (315); one end of the transmission member (318) passes through the through hole (316) and is fixedly connected to the output end of the second drive motor (317).
6. A flat cable production pretreatment device according to claim 2, characterized in that: The square grooves (302) are distributed in sequence at equal intervals on the side of the installation box (301), the limiting grooves (306) are symmetrically distributed on the side surfaces at both ends of the square grooves (302), and the concave insertion rods (307) are inserted into the limiting grooves (306) to connect with the insertion plate (304).
7. A flat cable production pretreatment device according to claim 3, characterized in that: A hole is penetrated through one side of the inner wall of the cutting box (309), and the transmission shaft (312) passes through the hole and is fixedly connected to the output end of the first drive motor (311). The transmission shaft (312) is symmetrically distributed on the upper and lower sides of the inner wall of the cutting box (309), and the circular cutters (313) are distributed in sequence at equal intervals on the outer surface of the transmission shaft (312).
