Stem stick removing equipment
By setting up combing teeth and transmission chains in the stalk removal equipment, the stalks are automatically removed, which solves the problem of stalks stuck in the screen, and realizes automatic cleaning and improving the quality of tobacco.
Patent Information
- Application Number
- CN202323417268.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-13
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-13
AI Technical Summary
The existing tobacco industry's accusation removal equipment cannot effectively remove the accusation, causing the accusation to be stuck on the screen, affecting the quality and production efficiency of tobacco wires, and requires manual cleaning, which is large in work and is prone to damage the screen.
A stagger removal device including a vibrating conveyor, screen and combing device is designed. By setting up combing teeth on the screen, the transmission chain drives the combing teeth to move from the screen gap, and automatically clear the stuck staggering to ensure the screen. The network is open.
Automatic cleaning of stems is achieved, the labor workload is reduced, the moisture effect of the tobacco stems is improved, the thickness fluctuations and stem content of the cut stems are reduced, and the quality of the tobacco strips is improved.
Smart Images
Figure CN222236673U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tobacco equipment, in particular to a stem removal device. Background Art
[0002] The shapes of tobacco stems separated by wind after redrying are different. The stems with one end larger than the other are usually called stem tips or stem tips. The stem tips in raw tobacco stems have the characteristics of wide cross-section, high hardness, poor water absorption and difficulty in wetting. In the continuous production process, the stem tips that are not removed in time are mixed into the finished stems and cannot be completely wetting. The stem tips entering the stem cutting machine are prone to problems such as stem running, large fluctuations in the thickness of the cut stems, and high stem content in the stems. Some stem tips are eventually mixed into the finished tobacco, which directly affects the efficiency of cigarettes, changes the taste of cigarettes, or causes the cigarettes to extinguish naturally during lighting, which has an adverse effect on the quality of cigarettes and brings great difficulty to the quality control of the workshop production process.
[0003] Some companies in the tobacco industry use vibrating and drum-type stem screening and removal machines, which can only screen out some tobacco foam and broken stems, but cannot effectively remove stems. Some stems will get stuck in the gaps of the screen, and as the stems get stuck more and more and get tighter, when the gaps of the screen are filled with stems, the stem removal function will be completely lost. At this time, manual cleaning is required, which is a lot of work, and the cleaning process will also cause the screen to deform or even damage. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the embodiments of the present utility model is to provide a device for removing stems to solve the problem of stems getting stuck on the screen.
[0005] In order to achieve the above purpose, the embodiment of the utility model provides the following technical solutions:
[0006] A device for removing stems and hooks, comprising: a vibrating conveyor, a screen and a combing device; the vibrating conveyor comprises a rocker arm and a trough body, the rocker arm is connected to the trough body and can drive the trough body to vibrate; the screen comprises a plurality of screen bars arranged in parallel, the plurality of screen bars are installed in the trough body and can vibrate along with the trough body, and there are set gaps between the screen bars; the combing device is arranged on the screen, the combing device comprises a transmission chain and combing teeth, the combing teeth are installed on the transmission chain, and the transmission chain can drive the combing teeth to move through the gaps between the screen bars.
[0007] Optionally, a material inlet is provided at one end of the trough body, and a tobacco stem discharge port is provided at the other end of the trough body. A material leveling plate is provided at the lower side of the material inlet of the trough body, and the tobacco stem discharge port is lower than the screen in the vertical direction.
[0008] Optionally, along the material moving direction, a discharge connecting plate is provided on the rear side of the screen, and a stem-turned discharge plate is provided on the rear side of the discharge connecting plate. The stem-turned discharge plate is arranged obliquely, and one end of the stem-turned discharge plate extends out of the trough body from the side of the trough body.
[0009] Optionally, the vibrating conveyor further includes a frame and a balancing frame, the middle portion of the rocker arm is connected to the frame, the upper end of the rocker arm is connected to the trough body, and the lower end of the rocker arm is connected to the balancing frame.
[0010] Optionally, the screen further includes a support column and a fixed seat, the fixed seat is mounted on the trough body, a mounting hole is provided on the upper side of the fixed seat, the lower end of the support column is mounted in the mounting hole of the fixed seat, and the screen rod is mounted on the support column.
[0011] Optionally, the transmission chain is annular, and a plurality of combing shafts are arranged on the annular transmission chain; one end of the combing teeth is fixed on the combing shaft, and the other end is arranged toward the outside of the transmission chain.
[0012] Optionally, a plurality of combing teeth are arranged on each combing shaft of the transmission chain, and the combing teeth on different combing shafts are staggered in a direction perpendicular to the moving direction of the combing teeth.
[0013] Optionally, a protective cover is also included, and the vibrating conveyor, screen and combing device are all arranged in the protective cover. A transparent observation window is arranged on the top of the protective cover, and an inspection door is arranged on the side of the protective cover.
[0014] Optionally, a dust removal system is also provided on the protective cover.
[0015] Optionally, a visual monitoring system is further provided in the protective cover, and the visual monitoring system includes a mounting frame and a camera, wherein the camera is mounted on the mounting frame and arranged toward the screen.
[0016] One or more technical solutions provided in the embodiments of the present utility model have at least the following technical effects or advantages:
[0017] In the stem removal equipment of the utility model, a combing device is arranged on the screen. By making the running direction of the combing teeth of the combing device consistent with the material flow direction, when stems are stuck in the gap of the screen, they will be pushed forward or fall off by the combing teeth moving forward, so that the stems stuck in the gap are removed in time, the smooth flow of the stem falling channel is guaranteed, the stem sticking phenomenon is effectively avoided, the screen is automatically cleaned, and the screening effect of the stems is guaranteed.
[0018] Additional advantages of the present invention will be given in the following description, and some will become apparent from the following description or will be understood through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0020] Figure 1 This is a schematic diagram of the interior of the device for removing the stems and bends provided in an embodiment of the utility model;
[0021] Figure 2 This is a top view of the interior of the tank provided by an embodiment of the utility model;
[0022] Figure 3 It is a schematic diagram of a side view of a tank body provided by an embodiment of the utility model;
[0023] Figure 4 It is a schematic diagram of the matching relationship between the combing device and the screen provided in the embodiment of the utility model;
[0024] Figure 5 It is a schematic diagram of a combing device provided by an embodiment of the utility model;
[0025] Figure 6 This is a schematic diagram of the installation of the screen rod provided by the embodiment of the utility model;
[0026] Figure 7 This is a schematic diagram of the working of the combing teeth and the screen rod provided in the embodiment of the utility model;
[0027] Figure 8 It is a schematic diagram of a protective cover provided by an embodiment of the utility model;
[0028] In the figure: 1. protective cover; 11. dust removal system; 12. transparent observation window; 13. inspection door; 2. vibrating conveyor; 21. trough; 211. material leveling plate; 212. discharging connecting plate; 213. stem bend discharging plate; 214. tobacco stem discharging port; 22. balance frame; 23. rocker arm; 24. frame; 3. screen; 31. screen rod; 32. support column; 33. fixed seat; 4. combing device; 41. combing teeth; 42. transmission chain;
[0029] In order to show the positions of various parts, the distances or sizes between them are exaggerated and the schematic diagram is for reference only. DETAILED DESCRIPTION
[0030] It should be noted that the following detailed descriptions are illustrative and are intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by those of ordinary skill in the art to which the present invention belongs. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.
[0031] The utility model proposes a stem removal machine with an online automatic cleaning screen function. On the one hand, it can meet the process requirements, and on the other hand, it can reduce the manual workload, achieve effective removal of stems from tobacco stems, improve the tobacco stem moistening effect, reduce stem slippage in the shredder caused by stems, fluctuations in the thickness of cut stems, and high stem content in the shredded stems, thereby improving the quality of the shredded stems.
[0032] like Figure 1 As shown, in one embodiment of the utility model, a device for removing stems and turns is proposed, comprising: a vibrating conveyor 2, a screen 3 and a combing device 4; the vibrating conveyor 2 comprises a rocker arm 23 and a trough body 21, the rocker arm 23 is connected to the trough body 21 and can drive the trough body 21 to vibrate; the screen 3 comprises a plurality of screen rods 31 arranged in parallel, the plurality of screen rods 31 are installed in the trough body 21 and can vibrate together with the trough body 21, and there are set gaps between the screen rods 31; the combing device 4 is arranged on the screen 3, the combing device 4 comprises a transmission chain 42 and combing teeth 41, the combing teeth 41 are installed on the transmission chain 42, and the thickness of the combing teeth 41 is less than the gap between the screen rods 31, as shown in FIG. Figure 7 As shown, the transmission chain 42 can drive the combing teeth 41 to move from the gaps between the screen bars 31 .
[0033] In the tobacco stem removal device of the utility model, a combing device 4 is arranged on the screen 3. By making the running direction of the combing teeth 41 of the combing device 4 consistent with the material flow direction, when a tobacco stem is stuck in the gap of the screen 3, it will be pushed forward or fall off by the combing teeth 41 moving forward (the ones that fall off are tobacco stems that meet the requirements), and the tobacco stems stuck in the gap are removed in time to ensure the smooth flow of the stem falling channel, effectively avoid the phenomenon of stem jamming, realize automatic cleaning of the screen 3, and ensure the screening effect of the tobacco stems.
[0034] like Figure 1 , Figure 2 As shown, one end of the tank body 21 (i.e. Figure 1 The left end of the tank body 21 is provided with a material inlet. Figure 1A tobacco stem discharge port 214 is provided at the middle right end of the trough body 21, and a material leveling plate 211 is provided at the lower side of the material inlet. The tobacco stem discharge port 214 is lower than the screen 3 in the vertical direction. Along the material moving direction (i.e. from left to right), a discharge connection plate 212 is provided at the rear side of the screen 3, and a stem turn discharge plate 213 is provided at the rear side of the discharge connection plate 212. The stem turn discharge plate 213 is arranged obliquely (such as Figure 3 As shown in the figure, one end of the stem discharge plate 213 extends out of the trough body 21 from the side of the trough body 21. When the tobacco stems are vibrated and transported forward, the long strips of tobacco stems fall into the bottom of the trough body 21 from the gaps in the screen 3 and enter the next process from the right tobacco stem discharge port 214, while the stems mixed in them cannot be leaked and can only be transported forward on the screen 3. Finally, the stems are discharged from the side of the trough body 21 through the discharge connecting plate 212 and the stem discharge plate 213, thereby achieving the purpose of purifying the quality of the tobacco stems.
[0035] The vibrating conveyor can adopt the existing structure, such as Figure 1 As shown, the vibrating conveyor 2 also includes a frame 24, a balancing frame 22 and an exciting device. The middle part of the rocker arm 23 is connected to the frame 24, the upper end of the rocker arm 23 is connected to the trough body 21, and the lower end of the rocker arm 23 is connected to the balancing frame 22. The exciting device generates vibration.
[0036] like Figure 6 As shown, the screen 3 also includes a support column 32 and a fixed seat 33. The fixed seat 33 is installed on the trough body 21. A mounting hole is provided on the upper side of the fixed seat 33. The lower end of the support column 32 is installed in the mounting hole of the fixed seat 33. The screen rod 31 is installed on the support column 32.
[0037] According to the test, the size and flow requirements of the stems to be removed are determined, and the screen 3 grid bars are used. The size specifications of the screen 3 (i.e. the size of the gap) determined according to the tobacco stem raw material conditions, actual measurements, and tests can adapt to tobacco stems of different specifications in various places and effectively remove the stems.
[0038] like Figure 5 As shown, the transmission chain 42 is annular, and a plurality of combing shafts are arranged on the annular transmission chain 42. One end of the combing teeth 41 is fixed on the combing shaft, and the other end is arranged toward the outside of the transmission chain 42. Figure 5 In the embodiment, the combing teeth 41 located at the upper side have their ends facing upwards; the combing teeth 41 located at the lower side have their ends facing downwards. The combing teeth 41 rotate counterclockwise. When the combing teeth 41 rotate to the lower side, they move from left to right, thereby cleaning the tobacco stems stuck in the gaps of the screen 3. Further, as Figure 4 , Figure 5As shown, a plurality of combing teeth 41 are arranged on each combing shaft of the transmission chain 42. The combing teeth 41 on different combing shafts are arranged in a staggered manner perpendicular to the moving direction of the combing teeth 41, that is, the combing teeth 41 on each combing shaft correspond to a part of the gap. By staggering the combing teeth 41 on the combing shafts, the stems in all the gaps are cleaned. The shape of the combing teeth 41 is as shown in FIG. Figure 5 As shown, both sides of the outer end of the combing tooth 41 are arc-shaped surfaces, the front side of the combing tooth 41 is a concave arc-shaped surface, and the rear side of the combing tooth 41 is a convex arc-shaped surface. The combing teeth 41 of this shape can push the stems that do not meet the requirements to the discharge connecting plate 212 on the rear side.
[0039] The device for removing the stalks also includes a protective cover 1, such as Figure 8 As shown, the vibrating conveyor 2, the screen 3 and the combing device 4 are all arranged in the protective cover 1. A transparent observation window 12 is arranged on the top of the protective cover 1, and an inspection door 13 is arranged on the side of the protective cover 1. Furthermore, a dust removal system 11 is also arranged on the protective cover 1. The protective dust removal device is a rectangular parallelepiped, with inspection doors 13 on both sides, and an openable transparent observation window 12 on the upper part, which is convenient for observing and cleaning the internal materials. The dust removal system 11 is arranged on the front and rear sides of the upper part to reduce dust.
[0040] In another embodiment, a visual monitoring system may be provided in the protective cover 1, and the visual monitoring system includes a mounting frame and a camera, the camera is mounted on the mounting frame, and the camera is arranged toward the screen 3. The visual monitoring system monitors the screen 3 in real time through the camera, and the PLC continuously compares the collected images. When the area of the stalk jam exceeds 1 / 5, the screen 3 cleaning device is controlled to clean the screen 3 to ensure the stalk removal effect of the screen 3.
[0041] The working principle of the above-mentioned stem removal equipment:
[0042] The tobacco stems enter the stem removal device and are vibrated and transported forward under the action of the excitation device. The long strips of tobacco stems that meet the requirements can fall from the gaps in the screen 3 to the bottom of the tank body 21 and enter the next process. The mixed stems cannot be missed and can only be transported forward on the screen 3. When the stems are stuck in the gaps in the screen 3, the combing device 4 is controlled to start. Its running direction is consistent with the material flow direction. The jammed stems will be pushed forward or fall off by the combing teeth 41 driven by the transmission link, and finally discharged from the stem discharge port located on the side of the tank body 21 through the stem discharge plate 213. The dust caused by the transportation of tobacco stems inside the equipment is discharged and processed by the dust removal system 11. The operation of the equipment can be observed through the transparent observation window 12 on the top. If there is a problem, it can be handled through the inspection door 13 to ensure the safe and stable operation of the equipment.
[0043] Although the above describes the specific implementation methods of the utility model in combination with the accompanying drawings, it is not intended to limit the scope of protection of the utility model. Technical personnel in the relevant field should understand that on the basis of the technical solution of the utility model, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the scope of protection of the utility model.
Claims
1. A device for removing stalks and bends, characterized in that: include: vibrating conveyors, screens and carding devices; The vibrating conveyor comprises a rocker arm and a trough body, wherein the rocker arm is connected to the trough body and can drive the trough body to vibrate; The screen mesh comprises a plurality of screen bars arranged in parallel, the plurality of screen bars are installed in the tank body and can vibrate together with the tank body, and there are set gaps between the screen bars; The combing device is arranged on the screen mesh, and the combing device comprises a transmission chain and combing teeth. The combing teeth are installed on the transmission chain, and the transmission chain can drive the combing teeth to move from the gaps between the screen bars.
2. The device for removing stubs as claimed in claim 1, characterized in that: A material inlet is arranged at one end of the trough body, and a tobacco stem outlet is arranged at the other end of the trough body. A material leveling plate is arranged at the lower side of the material inlet of the trough body, and the tobacco stem outlet is lower than the screen in the vertical direction.
3. The device for removing stubs as claimed in claim 2, characterized in that: Along the material moving direction, a discharge connecting plate is arranged on the rear side of the screen, and a stem-turned discharge plate is arranged on the rear side of the discharge connecting plate. The stem-turned discharge plate is arranged obliquely, and one end of the stem-turned discharge plate extends out of the trough body from the side of the trough body.
4. The device for removing stubs as claimed in claim 1, characterized in that: The vibrating conveyor further comprises a frame and a balancing frame, the middle portion of the rocker arm is connected to the frame, the upper end of the rocker arm is connected to the trough body, and the lower end of the rocker arm is connected to the balancing frame.
5. The device for removing stubs as claimed in claim 1, characterized in that: The screen also includes a support column and a fixed seat, the fixed seat is installed on the trough body, a mounting hole is provided on the upper side of the fixed seat, the lower end of the support column is installed in the mounting hole of the fixed seat, and the screen rod is installed on the support column.
6. The device for removing stubs as claimed in claim 1, characterized in that: The transmission chain is annular, and a plurality of combing shafts are arranged on the annular transmission chain. One end of the combing teeth is fixed on the combing shaft, and the other end is arranged toward the outside of the transmission chain.
7. The device for removing stubs as claimed in claim 6, characterized in that: A plurality of combing teeth are arranged on each combing shaft of the transmission chain, and the combing teeth on different combing shafts are arranged in a staggered manner perpendicular to the moving direction of the combing teeth.
8. The device for removing stubs as claimed in claim 1, characterized in that: It also includes a protective cover, in which the vibrating conveyor, the screen and the combing device are all arranged. A transparent observation window is arranged on the top of the protective cover, and an inspection door is arranged on the side of the protective cover.
9. The device for removing stubs as claimed in claim 8, characterized in that: The protective cover is also provided with a dust removal system.
10. The device for removing stubs as claimed in claim 8, characterized in that: A visual monitoring system is also provided in the protective cover. The visual monitoring system comprises a mounting frame and a camera. The camera is mounted on the mounting frame and arranged toward the screen.