Scrap treatment device for forging casting

Abstract

The utility model provides a waste chip processing device for forge piece casting, which comprises a forging assembly, a feeding assembly is arranged on the top wall of the forging assembly, the forging assembly is connected with a recovery device through the feeding assembly, the recovery device comprises a recovery base, and the top wall of the recovery base is fixedly connected with a mounting seat. The inner wall of the mounting seat is rotatably connected with a screen drum and a bearing rotating wheel, the outer wall of the screen drum is fixedly connected with a bearing sliding rail, the inner wall of the screen drum is fixedly connected with material distributing plates which are uniformly distributed relative to the inner wall of the screen drum, the outer wall of the screen drum is provided with uniformly distributed screen holes, and the screen drum is matched with the bearing rotating wheel through the bearing sliding rail; a crushing assembly is fixedly connected to the inner wall of the mounting base and sleeved with the screen drum, and a recycling assembly is slidably connected to the inner wall of the recycling base and matched with the mounting base. The waste chip recycling device can crush, classify and recycle waste chips generated in the casting forging process, and the recycling efficiency and the recycling quality of metal in the waste chips are improved.

Description

Technical Field

[0001] The utility model relates to the field of forging waste recovery, in particular to a waste chip processing device for forging casting. Background Art

[0002] Castings and forgings refer to parts manufactured through the casting and forging processes. Casting is the process of injecting molten metal or alloy into a mold, and obtaining parts of the desired shape after cooling and solidification; while forging is the process of using a mold to heat the metal to a high temperature, causing it to undergo plastic deformation under the action of external force, and ultimately obtaining parts of the desired shape. Castings and forgings combine the two processes of casting and forging to not only meet the shape requirements of complex parts, but also ensure the strength and toughness of the parts and improve the mechanical properties of the parts. Castings and forgings are widely used in aerospace, automotive, machinery and other fields.

[0003] After searching, in the prior art, a Chinese patent with patent application number CN 220515329 U discloses a waste chip processing device for forging casting, including a hydraulic press, a base is fixedly connected to the lower surface of the hydraulic press, a support is fixedly connected to the center of the upper surface of the base, a workbench is fixedly connected to the upper surface of the support, the other end of the support leg is fixedly connected to the upper surface of the base, square holes are symmetrically opened in the inner cavity of the workbench, a material receiving box is arranged at the bottom of the square hole of the workbench, and electromagnets are symmetrically installed on the outer wall of the material receiving box, but the following defects still exist: in the above patent document, metal chips in the waste chips are screened and recovered by electromagnets, but during the forging process, non-metallic impurities and metal chips will be melted and combined together due to the high temperature, which will reduce the efficiency and quality of recovery.

[0004] Therefore, we have made improvements to this and proposed a waste chip processing device for forging casting. Utility Model Content

[0005] The purpose of the utility model is to screen and recycle metal debris in waste chips by electromagnets in the existing original patent documents, but non-metallic impurities and metal debris will be melted and combined together under the influence of high temperature during the forging process, which will reduce the efficiency and quality of recycling.

[0006] In order to achieve the above-mentioned utility model purpose, the utility model provides the following technical solutions:

[0007] A waste chip processing device for forging casting, comprising a forging component, a feeding component is provided on the top wall of the forging component and the segment forging component is connected to a recovery device through the feeding component, the recovery device comprises a recovery base, the top wall of the recovery base is fixedly connected to a mounting seat, the inner wall of the mounting seat is rotatably connected to a screen drum, the inner wall of the mounting seat is rotatably connected to a load-bearing rotating wheel symmetrically distributed about the central axis of the mounting seat, the outer wall of the screen drum is fixedly connected to a load-bearing slide rail, the inner wall of the screen drum is fixedly connected to a dividing plate evenly distributed about the inner wall of the screen drum, the outer wall of the screen drum is provided with evenly distributed sieve holes, the screen drum cooperates with the load-bearing rotating wheel through the load-bearing slide rail, the inner wall of the mounting seat is fixedly connected to a crushing component, the crushing component is sleeved inside the screen drum, the inner wall of the recovery base is slidably connected to the recovery component, and the recovery component cooperates with the mounting seat.

[0008] As a preferred technical solution of the utility model, the crushing assembly includes a crushing motor fixedly connected to the inner wall of the mounting base and symmetrically distributed about the central axis of the mounting base, and a material baffle plate fixedly connected to the inner wall of the Anzhun working base and symmetrically distributed about the central axis of the mounting base. The output end of the crushing motor is fixedly connected to a crushing gear, and the crushing gear and the material baffle plate cooperate with each other.

[0009] As a preferred technical solution of the utility model, the recycling component includes a recycling box slidably connected to the inner wall of the recycling base, and the inner wall of the recycling box is fixedly connected with evenly arranged electromagnets.

[0010] As a preferred technical solution of the utility model, the forging assembly includes a support column, the top wall of the support column is fixedly connected to a forging table, the outer wall of the forging table is fixedly provided with a gathering table, the outer wall of the gathering table is provided with a feeding pipe, and the gathering table is connected to the crushing assembly through the feeding pipe.

[0011] As a preferred technical solution of the utility model, the forging assembly includes a carrier frame fixedly connected to the top wall of the support column, the carrier frame is fixedly connected to a hydraulic cylinder and the hydraulic cylinder extends downward through the top wall of the carrier frame, and the telescopic end of the hydraulic cylinder is fixedly connected to a forging hammer.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] In the solution of the utility model:

[0014] The crushing motor is set to drive the crushing gear to rotate and crush the waste into fine particles. The load-bearing rotating wheel drives the screen drum to rotate through the load-bearing slide rail to screen the waste. The screened fine particles are collected through the mounting seat and fall into the recycling box. The electromagnet in the recycling box absorbs and collects the metal debris in the fine particles, and the impurities of non-metallic materials fall into the bottom of the recycling box, thereby realizing the separation and screening and recovery of non-metallic impurities and metal debris, and solving the problem of the existing technology that only uses electromagnets to screen and recover metal debris in waste. However, during the forging process, non-metallic impurities and metal debris will be affected by high temperature and melt together, which will reduce the efficiency and quality of recovery. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic diagram of the overall structure of a waste chip treatment device for forging casting provided by the utility model;

[0016] Figure 2 This is one of the cross-sectional structural schematic diagrams of a waste chip treatment device for forging casting provided by the utility model;

[0017] Figure 3 The second schematic diagram of the cross-sectional structure of a waste chip treatment device for forging casting provided by the utility model;

[0018] Figure 4 The third schematic diagram of the cross-sectional structure of a waste chip treatment device for forging casting provided by the utility model.

[0019] Indicated in the figure:

[0020] 1. Recycling base; 11. Recycling box; 12. Electromagnet; 2. Mounting seat; 21. Screen drum; 23. Screen hole; 24. Material dividing plate; 25. Load-bearing slide rail; 26. Load-bearing rotating wheel; 3. Crushing motor; 31. Crushing gear; 32. Material baffle plate; 4. Support column; 41. Forging table; 42. Material gathering table; 43. Feeding pipe; 5. Carrying frame; 51. Hydraulic cylinder; 52. Forging hammer. DETAILED DESCRIPTION

[0021] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments.

[0022] like Figure 1 , Figure 2 and Figure 3As shown, this embodiment proposes a waste chip processing device for forging casting, including a forging component, a feeding component is provided on the top wall of the forging component, and the segment forging component is connected to a recovery device through the feeding component, the recovery device includes a recovery base 1, the top wall of the recovery base 1 is fixedly connected to a mounting seat 2, the inner wall of the mounting seat 2 is rotatably connected to a screen drum 21, the inner wall of the mounting seat 2 is rotatably connected to a load-bearing rotating wheel 26 symmetrically distributed about the central axis of the mounting seat 2, the outer wall of the screen drum 21 is fixedly connected to a load-bearing slide rail 25, the inner wall of the screen drum 21 is fixedly connected to a dividing plate 24 evenly distributed about the inner wall of the screen drum 21, and the outer wall of the screen drum 21 is provided with evenly distributed sieve holes 23, the screen drum 21 cooperates with the load-bearing rotating wheel 26 through the load-bearing slide rail 25, the inner wall of the mounting seat 2 is fixedly connected to a crushing component, the crushing component is sleeved inside the screen drum 21, the inner wall of the recovery base 1 is slidably connected to a recovery component, the recovery component cooperates with the mounting seat 2, and the load-bearing rotating wheel 26 drives the screen drum 21 to rotate through the load-bearing slide rail 25 to screen the waste chips.

[0023] like Figure 1 , Figure 3 and Figure 4 As shown, as a preferred embodiment, on the basis of the above method, the crushing assembly further includes a crushing motor 3 fixedly connected to the inner wall of the mounting base 2 and symmetrically distributed about the central axis of the mounting base 2, and a baffle plate 32 fixedly connected to the inner wall of the Anzhun working and symmetrically distributed about the central axis of the mounting base 2. The crushing output end is fixedly connected to a crushing gear 31, and the crushing gear 31 and the baffle plate 32 cooperate with each other. Starting the crushing motor 3 drives the crushing gear 31 to rotate to crush the waste into fine particles, so that non-metallic impurities and metal debris in the waste are separated.

[0024] like Figure 1 , Figure 2 and Figure 3 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the recycling component includes a recycling box 11 slidably connected to the inner wall of the recycling base 1, and the inner wall of the recycling box 11 is fixedly connected with evenly arranged electromagnets 12. The sieved fine particles are collected through the mounting seat 2 and fall into the recycling box 11. The electromagnet 12 in the recycling box 11 absorbs and collects metal debris in the fine particles, and impurities of non-metallic materials fall to the bottom of the recycling box 11, thereby completing the screening and collection of waste debris.

[0025] like Figure 1 and Figure 2As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the forging assembly includes a support column 4, the top wall of the support column 4 is fixedly connected to a forging table 41, the outer wall of the forging table 41 is fixedly provided with a gathering table 42, the outer wall of the gathering table 42 is provided with a feeding pipe 43, the gathering table 42 is connected to the crushing assembly through the feeding pipe 43, the waste chips generated during the forging process fall into the gathering table 42, and the waste chips are transported into the crushing device through the gathering table 42 and the feeding pipe 43.

[0026] like Figure 1 and Figure 4 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the forging assembly includes a carrier frame 5 fixedly connected to the top wall of the support column 4, the carrier frame 5 is fixedly connected with a hydraulic cylinder 51 and the hydraulic cylinder 51 extends downward through the top wall of the carrier frame 5, and the telescopic end of the hydraulic rod is fixedly connected with a forging hammer 52. When the hydraulic cylinder 51 is started, the hydraulic cylinder 51 drives the forging hammer 52 to forge the casting.

[0027] Specifically, when the device is in use: the casting to be forged is placed on the forging table 41, the hydraulic cylinder 51 is started, and the hydraulic cylinder 51 drives the forging hammer 52 to forge the casting, and the waste chips generated during the forging process fall into the gathering table 42, and the waste chips are conveyed into the crushing device through the gathering table 42 and the feeding pipe 43, and the crushing motor 3 is started to drive the crushing gear 31 to rotate to crush the waste chips into fine particles, so that non-metallic impurities and metal debris in the waste chips are separated, and the crushed waste chips fall into the screen drum 21 under the action of their own gravity, and the bearing rotating wheel 26 drives the screen drum 21 to rotate through the bearing slide rail 25 to screen the waste chips, and the screened fine particles are collected through the mounting seat 2 and fall into the recovery box 11, and the large particles that have not been screened re-enter the crushing assembly through the diversion of the dividing plate 24 for re-crushing, and the electromagnet 12 in the recovery box 11 absorbs and collects the metal debris in the fine particles, and the impurities of non-metallic materials fall into the bottom of the recovery box 11, completing the screening and collection of waste chips.

[0028] All technical features in this embodiment can be freely combined according to actual needs.

[0029] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.

Claims

1. A waste chip treatment device for forging casting, comprising a forging assembly, characterized in that: The top wall of the forging assembly is provided with a feeding assembly, and the segment forging assembly is connected to a recovery device via the feeding assembly. The recovery device comprises a recovery base (1), the top wall of the recovery base (1) is fixedly connected to a mounting seat (2), the inner wall of the mounting seat (2) is rotatably connected to a screen drum (21), the inner wall of the mounting seat (2) is rotatably connected to a load-bearing rotating wheel (26) symmetrically distributed about the central axis of the mounting seat (2), the outer wall of the screen drum (21) is fixedly connected to a load-bearing slide rail (25), the inner wall of the screen drum (21) is fixedly connected to a material dividing plate (24) evenly distributed about the inner wall of the screen drum (21), and the outer wall of the screen drum (21) is provided with evenly distributed screen holes (23), the screen drum (21) cooperates with the load-bearing rotating wheel (26) via the load-bearing slide rail (25), the inner wall of the mounting seat (2) is fixedly connected to a crushing assembly, and the crushing assembly is sleeved inside the screen drum (21), the inner wall of the recovery base (1) is slidably connected to a recovery assembly, and the recovery assembly cooperates with the mounting seat (2).

2. A forging casting waste chip treatment device according to claim 1, characterized in that: The crushing assembly comprises a crushing motor (3) fixedly connected to the inner wall of the mounting seat (2) and symmetrically distributed about the central axis of the mounting seat (2), and a material baffle plate (32) fixedly connected to the inner wall of the anzhun working and symmetrically distributed about the central axis of the mounting seat (2). A crushing gear (31) is fixedly connected to the output end of the crushing motor, and the crushing gear (31) and the material baffle plate (32) cooperate with each other.

3. A forging casting waste chip treatment device according to claim 1, characterized in that: The recycling component comprises a recycling box (11) slidably connected to the inner wall of the recycling base (1), and the inner wall of the recycling box (11) is fixedly connected with evenly arranged electromagnets (12).

4. A forging casting waste chip treatment device according to claim 1, characterized in that: The forging assembly comprises a support column (4), the top wall of the support column (4) is fixedly connected to a forging table (41), the outer wall of the forging table (41) is fixedly provided with a gathering table (42), the outer wall of the gathering table (42) is provided with a feeding pipe (43), and the gathering table (42) is connected to the crushing assembly through the feeding pipe (43).

5. A forging casting waste chip treatment device according to claim 4, characterized in that: The forging assembly comprises a support frame (5) fixedly connected to the top wall of the support column (4), the support frame (5) being fixedly connected to a hydraulic cylinder (51) and the hydraulic cylinder (51) extending downward through the top wall of the support frame (5), and the telescopic end of the hydraulic cylinder being fixedly connected to a forging hammer (52).

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