Novel aggregate shaping processing device
By designing a multi-layer aggregate shaping and processing device, including top and intermediate horizontal conveying mechanism, vertical shaft impact crusher and dust removal system, the problem of single function of the existing device is solved, and the efficient, safe and environmentally friendly batch continuous of aggregates is achieved. The chemical treatment improves production efficiency and product quality.
Patent Information
- Application Number
- CN202420896267.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing aggregate shaping and processing equipment has simple structural design and single functions, which cannot meet the high demand for batch continuous and safety and environmental protection in actual production.
A aggregate shaping and processing device including a frame, a top horizontal conveying mechanism, a lifting conveying mechanism, a transit bin and a vertical shaft impact crusher is designed, and the continuous aggregate is achieved through multiple intermediate horizontal conveying mechanisms and bottom discharge conveying mechanisms. It can be used to remove dust, and a vacuum cleaner and dust collector are equipped for dust removal. The cylinder push rod is used to control the switch valve and discharge mechanism to improve operation convenience.
It realizes efficient, energy-saving, safe and environmentally friendly aggregate shaping, and can switch the use of crushers according to demand, reduce energy consumption, improve production efficiency and product quality. It is suitable for batch continuous production, with low cost and high safety.
Smart Images

Figure CN222240425U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building aggregate production, in particular to a novel aggregate shaping and processing device. Background Art
[0002] The shaping and processing device is a production equipment that processes the limestone raw materials and removes mud, and then uses a cone crusher to crush and finely crush the building aggregate and then performs shaping processing. The existing new aggregate shaping and processing device has a simple structural design and a single function, and cannot fully meet the higher requirements for batch continuity and safety and environmental protection in actual production. Utility Model Content
[0003] In order to solve the deficiencies of the prior art, the utility model provides a novel aggregate shaping processing device which is reasonably designed, energy-saving, environmentally friendly, safe and efficient.
[0004] In order to achieve the above-mentioned invention object, the utility model provides the following technical solutions:
[0005] A novel aggregate shaping and processing device comprises a frame, a transfer bin is installed above the frame, a top horizontal conveying mechanism is installed above the transfer bin, a lifting conveying mechanism is installed above the top horizontal conveying mechanism, a discharge port of the lifting conveying mechanism is connected with a feed end of the top horizontal conveying mechanism, and a discharge end of the top horizontal conveying mechanism is connected with a feed port above the transfer bin, more than two intermediate horizontal conveying mechanisms are installed in parallel on the frame below the transfer bin, more than two vertical shaft impact crushers are installed in parallel on the frame below the intermediate horizontal conveying mechanism, the feed end of each intermediate horizontal conveying mechanism is connected with a discharge port of a transfer bin below the transfer bin, the discharge end of each intermediate horizontal conveying mechanism is connected with a distribution hopper of a vertical shaft impact crusher, and a bottom discharge conveying mechanism is respectively arranged below the discharge port of each vertical shaft impact crusher.
[0006] The vertical shaft impact crusher includes a crusher body, a distribution hopper, a rotor, a main shaft assembly and a motor assembly. The distribution hopper is installed on the upper part of the crusher body, and the rotor and the main shaft assembly are installed from top to bottom in the crushing chamber in the middle part of the crusher body. The lower part of the crusher body and the motor assembly are both installed on the frame. The main shaft assembly is driven by the motor assembly to realize high-speed operation of the rotor and crush and shape the aggregate in the crushing chamber.
[0007] The transfer bin is divided into more than two independent transfer bin partitions, each of which is provided with a feed port connected to the discharge end of the top horizontal conveying mechanism. The number of transfer bin partitions is consistent with the number of vertical shaft impact crushers, and each of which is provided with a discharge port connected to the feed end of the middle horizontal conveying mechanism.
[0008] The discharge port of the transfer bin and the discharge port of the crushing chamber of the vertical shaft impact crusher are both provided with switch valves, the switch valves include a discharge cylinder and a discharge valve, the discharge cylinder is connected to the discharge valve via a cylinder push rod, and the opening or closing operation of the discharge port of the transfer bin is realized via the cylinder push rod.
[0009] The discharge port of the lifting and conveying mechanism and the inlet and outlet ports of the transfer bin are all equipped with dust hoods, the discharge ports of the three intermediate horizontal conveying mechanisms are all equipped with dust hoods, and the outer sides of the discharge ports of the three vertical shaft impact crusher discharge cavities are equipped with dust hoods, and each dust hood is connected to the dust removal fan through a pipeline.
[0010] The top horizontal conveying mechanism includes a top horizontal conveying roller and a top horizontal conveying belt arranged above the frame. The top horizontal conveying roller is driven by a driving motor to realize the circular rotation of the top horizontal conveying belt. A plurality of top horizontal conveying trolleys are installed at intervals on the top of the top horizontal conveying belt.
[0011] The top horizontal conveying trolley is provided with a discharge mechanism, which includes a discharge cylinder and a discharge plate. The cylinder push rod of the discharge cylinder is connected to the discharge plate, and the opening and closing operation of the bottom discharge port of the top horizontal conveying trolley is realized by the cylinder push rod.
[0012] The intermediate horizontal conveying mechanisms include intermediate horizontal conveying rollers and intermediate horizontal conveying belts arranged in the middle of the frame. The intermediate horizontal conveying rollers are driven by a driving motor to realize the circular rotation of the intermediate horizontal conveying belt. A plurality of intermediate horizontal conveying trolleys are installed at intervals on the top of the intermediate horizontal conveying belt.
[0013] The intermediate horizontal conveying trolley is provided with a discharge mechanism, which includes a discharge cylinder and a discharge plate. The cylinder push rod of the discharge cylinder is connected to the discharge plate, and the opening and closing operation of the discharge port at the bottom of the intermediate horizontal conveying trolley is realized by the cylinder push rod.
[0014] The bottom discharging conveying mechanism comprises a discharging conveying roller and a discharging conveying belt arranged at the bottom of the frame. The discharging conveying roller is driven by a driving motor to realize the circular rotation of the discharging conveying belt. A plurality of discharging moving trolleys are installed at intervals on the top of the discharging conveying belt.
[0015] The discharging movable trolley is provided with a discharging mechanism, which includes a discharging cylinder and a discharging plate. The cylinder push rod of the discharging cylinder is connected to the discharging plate, and the opening and closing operation of the discharging port at the bottom of the discharging movable trolley is realized by the cylinder push rod.
[0016] Beneficial effects of the utility model:
[0017] 1. The overall design is reasonable and easy to control. According to the shaping and processing requirements of building aggregates, each vertical shaft impact crusher can be switched or used, which can reduce energy consumption and improve production efficiency and product quality;
[0018] 2. Improve the transfer bin, vertical shaft impact crusher and various feeding and discharging structures, switch valves and dust removal structures to make them more suitable for batch continuous production, with low cost, high work efficiency and good safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a front view of a novel aggregate shaping and processing device of the utility model;
[0020] Figure 2 This is a structural diagram of a vertical shaft impact crusher of a new type of aggregate shaping processing device of the utility model;
[0021] Figure 3 It is a top view of a novel aggregate shaping and processing device of the utility model;
[0022] Figure 4 It is a right view of a novel aggregate shaping and processing device of the utility model;
[0023] In the figure: 1-frame, 2-lifting conveying mechanism, 3-top horizontal conveying mechanism, 4-transfer bin, 41-transfer bin discharge port, 51-intermediate horizontal conveying mechanism a, 510-discharge end of the intermediate horizontal conveying mechanism, 52-intermediate horizontal conveying mechanism b, 53-intermediate horizontal conveying mechanism c, 61-vertical shaft impact crusher a, 610-motor assembly, 62-vertical shaft impact crusher b, 63-vertical shaft impact crusher c, 71-bottom discharge conveying mechanism a, 72-bottom discharge conveying mechanism b, 73-bottom discharge conveying mechanism c. DETAILED DESCRIPTION
[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0025] like Figure 1-4As shown, the utility model provides a novel aggregate shaping processing device, including a frame 1, a transfer bin 4 is installed above the frame 1, a top horizontal conveying mechanism 3 is installed above the transfer bin 4, a lifting conveying mechanism 2 is installed above the top horizontal conveying mechanism 3, the discharge port of the lifting conveying mechanism 2 is connected with the feed end of the top horizontal conveying mechanism 3, the discharge end of the top horizontal conveying mechanism 3 is connected with the feed port above the transfer bin 4, and three intermediate horizontal conveying mechanisms (corresponding to the intermediate horizontal conveying mechanism a51, the intermediate horizontal conveying mechanism b52, and the intermediate horizontal conveying mechanism b53) are installed in parallel on the frame 1 below the transfer bin 4. Conveying mechanism c53) and three vertical shaft impact crushers (corresponding to vertical shaft impact crusher a61, vertical shaft impact crusher b62 and vertical shaft impact crusher c63), the feed end of each intermediate horizontal conveying mechanism is connected with a transfer bin discharge port 41 below the transfer bin 4, the discharge end 510 of each intermediate horizontal conveying mechanism is connected with a distribution hopper of a vertical shaft impact crusher, and a bottom discharge conveying mechanism (corresponding to bottom discharge conveying mechanism a71, bottom discharge conveying mechanism b72, bottom discharge conveying mechanism c73) is respectively arranged under the discharge port of each vertical shaft impact crusher.
[0026] The vertical shaft impact crusher includes a crusher body, a distribution hopper, a rotor, a main shaft assembly and a motor assembly 610. The distribution hopper is installed on the upper part of the crusher body, and the rotor and the main shaft assembly are installed from top to bottom in the crushing chamber in the middle part of the crusher body. The lower part of the crusher body and the motor assembly 610 are both installed on the frame 1. The main shaft assembly is driven by the motor assembly 610 to realize high-speed operation of the rotor and crush and shape the aggregate in the crushing chamber.
[0027] In this embodiment, the transfer bin 4 is divided into three independent transfer bin partitions, each of which is provided with a feed port connected to the discharge end of the top horizontal conveying mechanism 3, and each of which is provided with a discharge port connected to the feed end of the middle horizontal conveying mechanism.
[0028] In this embodiment, the discharge port of the transfer bin 4 and the discharge port of the crushing chamber of the vertical shaft impact crusher are both provided with switch valves, and the switch valves include a discharge cylinder and a discharge valve. The discharge cylinder is connected to the discharge valve through a cylinder push rod, and the opening or closing operation of the transfer bin discharge port 41 is realized through the cylinder push rod.
[0029] In this embodiment, the discharge port of the lifting and conveying mechanism 2 and the inlet and outlet ports of the transfer bin 4 are all equipped with dust hoods, the discharge ports of the three intermediate horizontal conveying mechanisms are all equipped with dust hoods, and the discharge ports of the three vertical shaft impact crushers are equipped with dust hoods on the outside, and each dust hood is connected to the dust removal fan through a pipeline.
[0030] In this embodiment, the top horizontal conveying mechanism 3 and the middle horizontal conveying mechanism both include horizontal conveying rollers and horizontal conveying belts arranged on the frame 1. The horizontal conveying rollers are driven by a driving motor to realize the circular rotation of the horizontal conveying belt. A plurality of horizontal conveying trolleys are installed at intervals on the top of the horizontal conveying belt. A support roller assembly is installed in the horizontal conveying belt under the horizontal conveying trolley. The support roller assembly serves as a limiting support for the horizontal conveying trolley.
[0031] In this embodiment, in the top horizontal conveying mechanism 3 and the middle horizontal conveying mechanism, each horizontal conveying trolley is provided with a unloading mechanism for dumping aggregates, and the unloading mechanism includes a unloading cylinder and a unloading plate, and the cylinder push rod of the unloading cylinder is connected to the unloading plate, and the opening and closing operation of the bottom discharge port of the horizontal conveying trolley is realized by the cylinder push rod.
[0032] In this embodiment, the bottom discharging conveying mechanism includes a discharging conveying roller and a discharging conveying belt arranged on the frame 1. The discharging conveying roller is driven by a driving motor to realize the circular rotation of the discharging conveying belt. A plurality of discharging moving trolleys are installed at intervals on the top of the discharging conveying belt. A supporting roller assembly is installed in the discharging conveying belt under the discharging moving trolley. The supporting roller assembly plays a role of limiting support for the discharging moving trolley.
[0033] In this embodiment, in the bottom discharging conveying mechanism, a discharging mechanism for dumping aggregates is provided on the discharging mobile trolley, and the discharging mechanism includes a discharging cylinder and a discharging plate. The cylinder push rod of the discharging cylinder is connected to the discharging plate, and the opening and closing operation of the bottom discharging port of the discharging mobile trolley is realized by the cylinder push rod.
[0034] In this embodiment, a control cabinet is also installed on the frame 1, which can adjust various switch valves for feeding and discharging materials of the shaping processing device and the conveying speed of the conveyor belt, which is easy to operate and highly efficient.
[0035] It should be noted that the above embodiments are merely preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. All equivalent modifications made on the basis of the above embodiments fall within the protection scope of the present invention.
Claims
1. A novel aggregate shaping and processing device, comprising a frame, characterized in that: A transfer bin is installed above the frame, a top horizontal conveying mechanism is installed above the transfer bin, a lifting conveying mechanism is installed above the top horizontal conveying mechanism, the discharge port of the lifting conveying mechanism is connected with the feed end of the top horizontal conveying mechanism, the discharge end of the top horizontal conveying mechanism is connected with the feed port above the transfer bin, more than two intermediate horizontal conveying mechanisms are installed in parallel on the frame below the transfer bin, more than two vertical shaft impact crushers are installed in parallel on the frame below the intermediate horizontal conveying mechanism, the feed end of each intermediate horizontal conveying mechanism is connected with a transfer bin discharge port below the transfer bin, the discharge end of each intermediate horizontal conveying mechanism is connected with a sub-hopper of a vertical shaft impact crusher, and a bottom discharge conveying mechanism is respectively arranged below the discharge port of each vertical shaft impact crusher.
2. A novel aggregate shaping and processing device according to claim 1, characterized in that: The vertical shaft impact crusher includes a crusher body, a distribution hopper, a rotor, a main shaft assembly and a motor assembly. The distribution hopper is installed on the upper part of the crusher body, and the rotor and the main shaft assembly are installed from top to bottom in the crushing chamber in the middle part of the crusher body. The lower part of the crusher body and the motor assembly are both installed on the frame. The main shaft assembly is driven by the motor assembly to realize high-speed operation of the rotor and crush and shape the aggregate in the crushing chamber.
3. The novel aggregate shaping and processing device according to claim 1 is characterized in that: The transfer bin is divided into more than two independent transfer bin partitions, each of which is provided with a feed port connected to the discharge end of the top horizontal conveying mechanism. The number of transfer bin partitions is consistent with the number of vertical shaft impact crushers, and each of which is provided with a discharge port connected to the feed end of the middle horizontal conveying mechanism.
4. The novel aggregate shaping and processing device according to claim 1 is characterized in that: The discharge port of the transfer bin and the discharge port of the crushing chamber of the vertical shaft impact crusher are both provided with switch valves, the switch valves include a discharge cylinder and a discharge valve, the discharge cylinder is connected to the discharge valve via a cylinder push rod, and the opening or closing operation of the discharge port of the transfer bin is realized via the cylinder push rod.
5. The novel aggregate shaping and processing device according to claim 1 is characterized in that: The discharge port of the lifting and conveying mechanism and the inlet and outlet ports of the transfer bin are all equipped with dust hoods, the discharge ports of the three intermediate horizontal conveying mechanisms are all equipped with dust hoods, and the outer sides of the discharge ports of the three vertical shaft impact crusher discharge cavities are equipped with dust hoods, and each dust hood is connected to the dust removal fan through a pipeline.
6. The novel aggregate shaping and processing device according to claim 1 is characterized in that: The top horizontal conveying mechanism includes a top horizontal conveying roller and a top horizontal conveying belt arranged above the frame. The top horizontal conveying roller is driven by a driving motor to realize the circular rotation of the top horizontal conveying belt. A plurality of top horizontal conveying trolleys are installed at intervals on the top of the top horizontal conveying belt.
7. A novel aggregate shaping and processing device according to claim 6, characterized in that: The top horizontal conveying trolley is provided with a discharge mechanism, which includes a discharge cylinder and a discharge plate. The cylinder push rod of the discharge cylinder is connected to the discharge plate, and the opening and closing operation of the bottom discharge port of the top horizontal conveying trolley is realized by the cylinder push rod.
8. The novel aggregate shaping and processing device according to claim 1 is characterized in that: The intermediate horizontal conveying mechanisms include intermediate horizontal conveying rollers and intermediate horizontal conveying belts arranged in the middle of the frame. The intermediate horizontal conveying rollers are driven by a driving motor to realize the circular rotation of the intermediate horizontal conveying belt. A plurality of intermediate horizontal conveying trolleys are installed at intervals on the top of the intermediate horizontal conveying belt.
9. A novel aggregate shaping and processing device according to claim 8, characterized in that: The intermediate horizontal conveying trolley is provided with a discharge mechanism, which includes a discharge cylinder and a discharge plate. The cylinder push rod of the discharge cylinder is connected to the discharge plate, and the opening and closing operation of the discharge port at the bottom of the intermediate horizontal conveying trolley is realized by the cylinder push rod.
10. The novel aggregate shaping and processing device according to claim 1 is characterized in that: The bottom discharging conveying mechanism includes a discharging conveying roller and a discharging conveying belt arranged on a frame, the discharging conveying roller is driven by a driving motor to realize the circular rotation of the discharging conveying belt, a plurality of discharging moving trolleys are installed at intervals on the top of the discharging conveying belt, and a discharging mechanism is arranged on the discharging moving trolley, the discharging mechanism includes a discharging cylinder and a discharging plate, and the cylinder push rod of the discharging cylinder is connected to the discharging plate.
