Integrated energy storage box plastic spraying production line
By designing an automated plastic spraying production line with lifting and translation systems, the problem of plastic spraying of large-sized energy storage boxes is solved, efficient plastic spraying production is achieved, the plastic spraying needs of energy storage boxes is met, and the production efficiency and powder utilization are improved. Rate.
Patent Information
- Application Number
- CN202323452424.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-18
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-18
AI Technical Summary
The existing spraying production lines cannot meet the plastic spraying needs of large-size integrated energy storage boxes. Manual plastic spraying is time-consuming and labor-intensive and inefficient, so it cannot achieve automated production.
Design an integrated energy storage box plastic spraying production line, including a lifting system and a translation system, and automatically transport and treat it through pre-treatment equipment, powder spraying room and baking room, and set up a powder recycling system and exhaust gas dust treatment device to ensure high efficiency. Spraying plastic production.
It realizes automatic plastic spraying production of large-size energy storage boxes, improves production efficiency and powder utilization, and meets the plastic spraying needs of large-size boxes. The overall structure is simple and suitable for the production of integrated energy storage boxes.
Smart Images

Figure CN222240968U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an integrated energy storage box plastic spraying production line, belonging to the technical field of plastic spraying production equipment. Background Art
[0002] In the new energy industry, the energy storage box is a grid-side outdoor smart substation based on the concept of "standard power distribution". It consists of components such as chargers, inverters, batteries, isolation transformers, switches, etc., and can convert DC power and AC power to achieve energy storage.
[0003] The size of the integrated energy storage box is generally large, with a height of more than 2.5 meters, a width of nearly 2 meters, and a thickness of nearly 1.5 meters. Figure 1 . Since the box occupies a large space and is heavy, and many surfaces need to be sprayed, it is time-consuming and laborious to spray manually; and the existing assembly line spraying production line cannot meet the spraying requirements of such large-sized parts. In order to meet the spraying requirements of integrated energy storage box products, an integrated energy storage box spraying production line with a simple structure and suitable for large-sized parts is urgently needed. Summary of the invention
[0004] The purpose of the utility model is to overcome the above-mentioned shortcomings and provide a spraying production line with a simple structure that can meet the requirements of spraying processing of new energy integrated energy storage boxes.
[0005] The purpose of the utility model is achieved in this way:
[0006] An integrated energy storage box spray-painting production line comprises a pre-treatment device, a powder spraying room and a baking room. The energy storage box is transported between the pre-treatment device and the powder spraying room by a hoisting system; the energy storage box is transported between the powder spraying room and the baking room by a translation system; a connecting part with overlapping positions is provided between the hoisting system and the translation system, which is used to transfer the energy storage box from the hoisting system to the translation system for transportation; the hoisting system comprises a hoisting bracket with a hoisting track on the top, and a hoisting part movably arranged on the hoisting track; the translation system comprises a horizontal track horizontally arranged on the ground, and a translation trolley translationally arranged on the horizontal track.
[0007] Furthermore, the pre-treatment equipment includes a phosphating tank and a cleaning tank, which perform phosphating and cleaning treatments on the energy storage box.
[0008] Furthermore, powder recovery and circulation systems are provided on both sides of the powder spraying room to improve powder utilization.
[0009] Furthermore, the hoisting part includes a hoisting rope and an electric hoist for controlling the hoisting rope to perform lifting and lowering actions; the bottom end of the hoisting rope is connected to the hoisting point on the top of the energy storage box.
[0010] Furthermore, the horizontal track includes two I-shaped tracks that pass through the interior of the baking room and are arranged in parallel, and the translation trolley is translationally arranged on the I-shaped tracks through bottom rollers.
[0011] Furthermore, the horizontal track at the connecting portion is located directly below the lifting track.
[0012] Furthermore, the integrated energy storage box spray-molding production line also includes an exhaust gas dust treatment device connected to the baking room, including a two-stage dust removal device arranged in series.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The utility model arranges two sets of box transportation systems, a lifting system and a translation system, which are connected front and back on the plastic spraying production line. For a large-sized integrated energy storage box, the lifting system is used to transport it from pre-treatment to powder spraying treatment, and then it is transferred to a baking room for baking and curing treatment via the translation system to complete the box plastic spraying production. The overall structure of the production line is simple, and it is suitable for the automated plastic spraying production of the integrated energy storage box. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of an integrated energy storage box.
[0016] Figure 2 It is a front view structural schematic diagram of the integrated energy storage box spray production line of the utility model.
[0017] Figure 3 It is a top view structural schematic diagram of the integrated energy storage box spray production line of the utility model.
[0018] Figure 4 It is a left-side structural schematic diagram of the integrated energy storage box spray production line of the utility model.
[0019] in:
[0020] Powder spraying room 1, baking room 2, energy storage box 3, translation system 4, lifting system 5, exhaust gas and dust treatment device 6;
[0021] Horizontal track 41 , translation trolley 42 , roller 43 , hanging bracket 51 , hanging track 52 , hanging rope 53 , dust removal device 61 . DETAILED DESCRIPTION
[0022] See also Figures 2~4The utility model relates to an integrated energy storage box spray production line, which comprises a pre-treatment device, a powder spraying room 1, a baking room 2, and an exhaust gas dust treatment device 6 connected to the baking room 2; the pre-treatment device comprises a phosphating tank and a cleaning tank, which perform phosphating and cleaning treatments on the energy storage box 3 to prepare the surface state of the box steel plate for subsequent spraying treatment; a powder recovery circulation system is provided on both sides of the powder spraying room 1 to recycle the spray powder in the powder spraying room 1 and improve the powder utilization rate; the exhaust gas dust treatment device 6 comprises a two-stage dust removal device 61 arranged in series to ensure that the exhaust gas generated by coating and baking does not affect the environment and meets the environmental protection emission requirements;
[0023] The energy storage box 3 is transported between the pre-treatment equipment and the powder spraying room 1 through the hoisting system 5; the hoisting system 5 comprises a hoisting bracket 51 with a hoisting track 52 on the top, and a hoisting part movably arranged on the hoisting track 52; the hoisting part comprises a hoisting rope 53 and an electric hoist for controlling the hoisting rope 53 to perform lifting and lowering actions; the bottom end of the hoisting rope 53 is connected to the hoisting point on the top of the energy storage box 3; after the energy storage box 3 is phosphated and cleaned by the pre-treatment equipment, the hoisting part moves the energy storage box 3 along the hoisting track 52 to the powder spraying room 1 for powder spraying treatment;
[0024] The energy storage box 3 is transported between the powder spraying room 1 and the baking room 2 by the translation system 4; the translation system 4 comprises a horizontal track 41 passing through the baking room 2 and horizontally arranged on the ground, and a translation trolley 42 which is translationally arranged on the horizontal track 41; the horizontal track 41 comprises two I-shaped tracks which are arranged in parallel, and the translation trolley 42 is translationally arranged on the I-shaped track by rolling and translationally arranged on the bottom roller 43; the translation trolley 42 carries the energy storage box 3 into the baking room 2 for baking treatment, heats and solidifies the plastic powder electrostatically adsorbed on the surface of the energy storage box 3, and then the translation trolley 42 transports the energy storage box 3 out of the baking room 2 to complete the surface spraying;
[0025] An overlapping connection portion is provided between the hoisting system 5 and the translation system 4, which is used to transfer the energy storage box 3 from the hoisting system 5 to the translation system 4 for transportation, and the horizontal track 41 at the connection portion is located directly below the hoisting track 52; after the energy storage box 3 is powder-sprayed in the powder spraying room 1, it continues to be hoisted by the hoisting part to the top of the hoisting track 52, and the translation trolley 42 moves along the horizontal track 41 to the bottom of the energy storage box 3, and the electric hoist of the hoisting part controls the hoisting rope 53 to descend, and the energy storage box 3 is placed on the translation trolley 42, completing the transfer of the energy storage box 3 from the hoisting system 5 to the translation system 4.
[0026] During the plastic spraying production, the hoisting system 5 transports the integrated energy storage box from the phosphating and cleaning of the pre-treatment equipment to the powder spraying room 1 for powder spraying, and then switches to the translation system 4 to send the box to the baking room 2 to bake and solidify the powder on the surface of the box to complete the plastic spraying process.
[0027] In addition: It should be noted that the above specific implementation is only an optimization scheme of this patent. Any changes or improvements made by technicians in this field based on the above concept are within the scope of protection of this patent.
Claims
1. An integrated energy storage box spraying production line, comprising pre-treatment equipment, a powder spraying room (1) and a baking room (2), characterized in that: The energy storage box (3) is transported between the pre-treatment equipment and the powder spraying room (1) by means of a lifting system (5); the energy storage box (3) is transported between the powder spraying room (1) and the baking room (2) by means of a translation system (4); a connecting portion with overlapping positions is provided between the lifting system (5) and the translation system (4), which is used to transfer the energy storage box (3) from the lifting system (5) to the translation system (4) for transportation; the lifting system (5) comprises a lifting bracket (51) with a lifting rail (52) provided on the top, and a lifting portion movably arranged on the lifting rail (52); the translation system (4) comprises a horizontal rail (41) horizontally arranged on the ground, and a translation trolley (42) translationally arranged on the horizontal rail (41).
2. The integrated energy storage box spraying production line according to claim 1 is characterized in that: The pre-treatment equipment comprises a phosphating tank and a cleaning tank, which perform phosphating treatment and cleaning treatment on the energy storage box (3).
3. The integrated energy storage box spraying production line according to claim 1 is characterized in that: Powder recovery and circulation systems are provided on both sides of the powder spraying room (1) to improve the utilization rate of powder.
4. The integrated energy storage box spraying production line according to claim 1 is characterized in that: The hoisting part comprises a hoisting rope (53) and an electric hoist for controlling the hoisting rope (53) to perform a lifting action; the bottom end of the hoisting rope (53) is connected to a hoisting point at the top of the energy storage box (3).
5. The integrated energy storage box spraying production line according to claim 1 is characterized in that: The horizontal track (41) comprises two I-shaped tracks that pass through the interior of the baking room (2) and are arranged in parallel, and the translation trolley (42) is translationally arranged on the I-shaped tracks via bottom rollers (43).
6. The integrated energy storage box spraying production line according to claim 1 is characterized in that: The horizontal track (41) at the connecting portion is located directly below the hanging track (52).
7. The integrated energy storage box spraying production line according to claim 1 is characterized in that: The integrated energy storage box spray production line further comprises an exhaust gas dust treatment device (6) connected to the baking room (2), comprising a two-stage dust removal device (61) arranged in series.
