Automatic titanium tube surface modification treatment device
By designing an automated surface modification treatment device for titanium tubes, the automatic cleaning and electrolytic treatment of titanium tubes is achieved by using cleaning and conveying mechanisms, which solves the problems of low manual cleaning efficiency and high cost, reduces labor costs and improves processing efficiency.
Patent Information
- Application Number
- CN202420967700.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-07
AI Technical Summary
In the existing titanium tube surface modification treatment automation device, the cleaning process mainly relies on labor, is inefficient and costly, and it is impossible to achieve automation.
An automated device for surface modification treatment of titanium pipes is designed, including a cleaning mechanism, a conveying mechanism and an electrolytic mechanism. The cleaning mechanism consists of a water tank, a water pump, a drain pipe, a spray head and a deflector. Water is pumped through a water pump and sprayed through a spray head. The water flow cleans the surface of the titanium tube, and the water flow circulates back to the water tank through the deflector, realizing automatic cleaning; the conveyor transports the titanium tube to the electrolytic tank through the drive motor and conveyor belt for electrolytic treatment.
The surface cleaning and electrolytic treatment of titanium tubes has been automated, which significantly reduces labor costs and improves efficiency.
Smart Images

Figure CN222241605U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to titanium tube processing, in particular to an automated device for surface modification of titanium tubes. Background Art
[0002] In the fields of aerospace, chemical industry, medical treatment, etc., titanium tubes are widely used due to their corrosion resistance, high temperature resistance, high strength and other characteristics. In order to improve the performance of titanium tubes, their surfaces need to be modified. Existing modification methods include anodizing, micro-arc oxidation, etc. These methods usually require higher process requirements and operating experience. Therefore, there is a special need for automated equipment for titanium tube surface modification.
[0003] However, the existing automated surface modification equipment for titanium tubes generally uses electrolysis to modify the surface of the titanium tube during use. However, before electrolysis, the titanium tube needs to be cleaned first. At present, most of the cleaning is done manually, which has low efficiency and wastes a lot of manpower costs, and cannot be automated. Utility Model Content
[0004] The purpose of the utility model is to provide an automated device for modifying the surface of a titanium tube, so as to solve the problem that the existing automated device for modifying the surface of a titanium tube proposed in the above-mentioned background technology generally adopts electrolysis to modify the surface of the titanium tube during use, but before electrolysis, the titanium tube needs to be cleaned first, and most of the cleaning at this stage is manual cleaning, which has low efficiency, wastes a lot of manpower costs, and cannot be automated.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automated device for surface modification of titanium tubes, comprising a main body, a universal wheel fixedly connected to the bottom of the main body, a conveying mechanism arranged on the surface of the main body, a cleaning mechanism arranged inside the main body, a buffer plate fixedly connected to one side surface of the main body, and an electrolysis mechanism arranged on one side surface of the main body;
[0006] The cleaning mechanism includes a water tank, a water suction pipe, a water pump, a drain pipe, a nozzle and a guide plate. The interior of the main body is connected to the water tank, the surface of the water tank is fixedly connected to the water suction pipe, the other end of the water suction pipe is fixedly connected to the water pump, the surface of the water pump is fixedly connected to the drain pipe, the other end of the drain pipe is fixedly connected to the nozzle, and the inner wall surface of the main body is fixedly connected to the guide plate.
[0007] Preferably, four groups of universal wheels are arranged at the bottom of the main body, and the guide plates are arranged symmetrically about the central axis inside the main body.
[0008] Preferably, the conveying mechanism includes a driving motor, a motor shaft, a transmission shaft, a rolling shaft, a conveyor belt and a partition; the surface of the main body is fixedly connected to the driving motor, the surface of the driving motor is fixedly connected to the motor shaft, the surface of the motor shaft is fixedly connected to the transmission shaft, the inner wall surface of the main body is rotatably connected to the rolling shaft, the surface of the rolling shaft is fitted with the conveyor belt, and the surface of the conveyor belt is fixedly connected to the partition.
[0009] Preferably, the transmission shaft forms a rotating structure with the driving motor through the motor shaft, and the partitions are arranged in multiple groups on the surface of the conveyor belt.
[0010] Preferably, the electrolysis mechanism comprises an electrolytic cell, a heating component and a baffle, one side surface of the main body is connected to the electrolytic cell, a heating component is fixedly installed inside the electrolytic cell, and a baffle is fixedly connected to the surface of the electrolytic cell.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the automated titanium tube surface modification treatment device, through the setting of the cleaning mechanism and the buffer plate, when the titanium tube is transported to the inside of the main body, the water pump is first started, and the water pumping pipe will pump out the water in the water tank, and then the water is sprayed on the surface of the titanium tube from the nozzle through the drain pipe to clean the titanium tube, and at the same time the sprayed water will flow into the water tank again through the guide plate, so as to achieve a circulation effect, and the titanium tube after cleaning will be transported next, and then fall from the buffer plate for electrolytic treatment, thereby greatly reducing labor costs and realizing automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the side view of the appearance structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the cross-sectional structure of the cleaning mechanism of the utility model;
[0014] Figure 3 This is a schematic diagram of the cross-sectional structure of the conveying mechanism of the utility model;
[0015] Figure 4 It is a schematic diagram of the cross-sectional structure of the electrolysis mechanism of the utility model.
[0016] In the figure: 1. main body; 2. universal wheel; 3. conveying mechanism; 301. driving motor; 302. motor shaft; 303. transmission shaft; 304. rolling shaft; 305. conveyor belt; 306. partition; 4. cleaning mechanism; 401. water tank; 402. suction pipe; 403. water pump; 404. drainage pipe; 405. nozzle; 406. guide plate; 5. buffer plate; 6. electrolysis mechanism; 601. electrolytic cell; 602. heating component; 603. baffle. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1-4 The utility model provides a technical solution: an automated device for surface modification of titanium tubes, comprising a main body 1, a universal wheel 2 is fixedly connected to the bottom of the main body 1, a conveying mechanism 3 is arranged on the surface of the main body 1, a cleaning mechanism 4 is arranged inside the main body 1, a buffer plate 5 is fixedly connected to one side surface of the main body 1, and an electrolysis mechanism 6 is arranged on one side surface of the main body 1;
[0019] The cleaning mechanism 4 includes a water tank 401, a water pump 402, a water pump 403, a drain pipe 404, a nozzle 405 and a guide plate 406. The interior of the main body 1 is connected to the water tank 401, the surface of the water tank 401 is fixedly connected to the water pump 402, the other end of the water pump 402 is fixedly connected to the water pump 403, the surface of the water pump 403 is fixedly connected to the drain pipe 404, the other end of the drain pipe 404 is fixedly connected to the nozzle 405, and the inner wall surface of the main body 1 is fixedly connected to the guide plate 406. The buffer plate 5 is set up, when the titanium tube is transported to the inside of the main body 1, the water pump 403 is first started, the pumping pipe 402 will pump out the water in the water tank 401, and then the water will be sprayed on the surface of the titanium tube from the nozzle 405 through the drain pipe 404 to clean the titanium tube. At the same time, the sprayed water will flow back to the water tank 401 through the guide plate 406, so as to achieve a circulation effect. After cleaning, the titanium tube will be transported again, and then fall from the buffer plate 5 for electrolytic treatment, thereby greatly reducing labor costs and realizing automation.
[0020] Furthermore, four groups of universal wheels 2 are arranged at the bottom of the main body 1, and the guide plate 406 is arranged symmetrically about the central axis inside the main body 1. Through the arrangement of the universal wheels 2, when in use, the device can be moved through the universal wheels 2, making the movement more convenient.
[0021] Furthermore, the conveying mechanism 3 includes a driving motor 301, a motor shaft 302, a transmission shaft 303, a rolling shaft 304, a conveyor belt 305 and a partition 306. The surface of the main body 1 is fixedly connected to the driving motor 301, the surface of the driving motor 301 is fixedly connected to the motor shaft 302, the surface of the motor shaft 302 is fixedly connected to the transmission shaft 303, the inner wall surface of the main body 1 is rotatably connected to the rolling shaft 304, the surface of the rolling shaft 304 is adhered to the conveyor belt 305, and the surface of the conveyor belt 305 is fixedly connected to the partition 306. Through the setting of the conveying mechanism 3, when the device is running, the titanium tube is first placed on the surface of the conveyor belt 305, and then the driving motor 301 is operated. The operation of the driving motor 301 drives the motor shaft 302 to cause the transmission shaft 303 to start rotating, and at the same time, the rotation of the transmission shaft 303 will cause the conveyor belt 305 to start running, thereby starting to convey the titanium tube on the surface.
[0022] Furthermore, the transmission shaft 303 forms a rotating structure with the driving motor 301 through the motor shaft 302, and multiple groups of partitions 306 are arranged on the surface of the conveyor belt 305. Through the arrangement of the partitions 306, when in use, the partitions 306 will isolate the titanium tubes on the surface, thereby preventing the titanium tubes from falling off the surface of the conveyor belt 305.
[0023] Furthermore, the electrolysis mechanism 6 includes an electrolytic cell 601, a heating component 602 and a baffle 603. The electrolytic cell 601 is connected to one side surface of the main body 1, and the heating component 602 is fixedly installed inside the electrolytic cell 601. The baffle 603 is fixedly connected to the surface of the electrolytic cell 601. Through the setting of the electrolysis mechanism 6, after the titanium tube is cleaned, it will fall into the electrolytic cell 601 through the buffer plate 6, and then the heating component 602 is started. The heating component 602 will heat the electrolyte in the electrolytic cell 601 to complete the modification of the surface of the titanium tube, and the baffle 603 will prevent the boiling electrolyte from scalding people.
[0024] Working principle: When the device is running, first place the titanium tube on the surface of the conveyor belt 305, then start the drive motor 301, the drive motor 301 drives the motor shaft 302 to start the transmission shaft 303 to rotate, and the rotation of the transmission shaft 303 will start the conveyor belt 305 to start the conveying of the titanium tube on the surface. When the titanium tube is transported to the inside of the main body 1, first start the water pump 403, the water pump 402 will pump out the water in the water tank 401, and then spray it on the surface of the titanium tube from the nozzle 405 through the drainage pipe 404 to clean the titanium tube. The titanium tube is washed, and the sprayed water will flow into the water tank 401 again through the guide plate 406 to achieve a circulation effect. The titanium tube will be transported after the cleaning is completed, and then fall from the buffer plate 5 for electrolysis treatment, thereby greatly reducing the labor cost and realizing automation. After the titanium tube is cleaned, it will fall into the electrolytic cell 601 through the buffer plate 6, and then the heating component 602 will be started. The heating component 602 will heat the electrolyte in the electrolytic cell 601 to complete the modification of the titanium tube surface, and the baffle 603 will prevent the boiling electrolyte from scalding people.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automated device for surface modification of titanium tubes, comprising a main body (1), characterized in that: The bottom of the main body (1) is fixedly connected to a universal wheel (2), the surface of the main body (1) is provided with a conveying mechanism (3), the interior of the main body (1) is provided with a cleaning mechanism (4), one side surface of the main body (1) is fixedly connected to a buffer plate (5), and one side surface of the main body (1) is provided with an electrolysis mechanism (6); The cleaning mechanism (4) comprises a water tank (401), a water suction pipe (402), a water pump (403), a drainage pipe (404), a nozzle (405) and a guide plate (406); the interior of the main body (1) is connected to the water tank (401); the surface of the water tank (401) is fixedly connected to the water suction pipe (402); the other end of the water suction pipe (402) is fixedly connected to the water pump (403); the surface of the water pump (403) is fixedly connected to the drainage pipe (404); the other end of the drainage pipe (404) is fixedly connected to the nozzle (405); and the inner wall surface of the main body (1) is fixedly connected to the guide plate (406).
2. The automated device for surface modification of titanium tube according to claim 1, characterized in that: Four groups of universal wheels (2) are arranged at the bottom of the main body (1), and the guide plates (406) are arranged symmetrically about the central axis inside the main body (1).
3. The automated device for surface modification of titanium tube according to claim 1, characterized in that: The conveying mechanism (3) comprises a driving motor (301), a motor shaft (302), a transmission shaft (303), a rolling shaft (304), a conveyor belt (305) and a partition (306); the driving motor (301) is fixedly connected to the surface of the main body (1); the motor shaft (302) is fixedly connected to the surface of the driving motor (301); the transmission shaft (303) is fixedly connected to the surface of the motor shaft (302); the rolling shaft (304) is rotatably connected to the inner wall surface of the main body (1); the conveyor belt (305) is attached to the surface of the rolling shaft (304); and the partition (306) is fixedly connected to the surface of the conveyor belt (305).
4. The automated device for surface modification of titanium tube according to claim 3, characterized in that: The transmission shaft (303) forms a rotating structure with the driving motor (301) via the motor shaft (302), and a plurality of partitions (306) are arranged on the surface of the conveyor belt (305).
5. The automated device for surface modification of titanium tube according to claim 1, characterized in that: The electrolysis mechanism (6) comprises an electrolytic cell (601), a heating component (602) and a baffle (603); the electrolytic cell (601) is connected to a surface of one side of the main body (1); the heating component (602) is fixedly installed inside the electrolytic cell (601); and the baffle (603) is fixedly connected to the surface of the electrolytic cell (601).
