Flattening scratch-proof device for aluminum plate after heat treatment

Abstract

The utility model discloses a flattening scratch-proof device for an aluminum plate after heat treatment, and relates to the technical field of aluminum material processing. The device comprises a base, a machine frame is installed on the surface of the base, a transverse moving mechanism is installed in the machine frame, a hydraulic rod is fixedly installed on the top face of a movable part of the transverse moving mechanism, and a U-shaped frame is fixedly installed at the bottom end of the hydraulic rod. The bottom end of the U-shaped frame is fixedly provided with a calibration mechanism used for rolling and flattening the aluminum plate. Suction force is generated in the calibration mechanism through the first pipeline through the dust suction pump, dust cleaned away from the surface of the grinding part of the calibration mechanism is sucked under the action of the suction force, and before an aluminum plate is placed on the top face of the base, dust on the top face of the base is subjected to dust blowing treatment through the dust blowing mechanism. And therefore, dust on the surface of the grinding part of the calibration mechanism and dust on the top surface of the base cause scratches on the surface of the aluminum plate.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum material processing, in particular to a device for leveling and preventing scratches on aluminum plates after heat treatment. Background Art

[0002] Aluminum plate heat treatment refers to changing the internal structure and performance of the aluminum plate through heating and cooling processes to meet specific requirements, while aluminum plate leveling refers to mechanical or thermal treatment of the aluminum plate to make its surface flat and remove defects such as bending, twisting or stretching of the plate.

[0003] The Chinese patent with publication number CN115519003A discloses an aluminum plate leveling device, comprising a bottom plate, a walking leveling mechanism is arranged on the top surface of the bottom plate, a positioning mechanism is arranged on the left side of the bottom plate, a fixing frame is fixedly connected to the right side of the top surface of the bottom plate, the walking leveling mechanism comprises a walking assembly and a leveling assembly, and the leveling assembly is arranged below the walking assembly;

[0004] With regard to the above-mentioned public technology, the leveling cylinder is moved back and forth to facilitate the leveling process on the surface of the aluminum plate. When the leveling cylinder is in use, dust and impurities are easily attached to the surface. If the dust attached to the surface of the leveling cylinder is not handled in time, it will cause scratches on the surface of the aluminum plate, thereby affecting the surface roughness of the aluminum plate.

[0005] Therefore, a device for leveling and preventing scratches of aluminum plates after heat treatment is proposed. Utility Model Content

[0006] The purpose of the utility model is to solve the problems raised in the above background technology, and to provide a device for leveling and preventing scratches on aluminum plates after heat treatment.

[0007] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0008] A device for leveling and anti-scratch of aluminum plates after heat treatment, comprising a base, a frame installed on the surface of the base, a lateral moving mechanism installed inside the frame, and a hydraulic rod fixedly installed on the top surface of the movable part of the lateral moving mechanism, a U-shaped frame fixedly installed on the bottom end of the hydraulic rod, and a calibration mechanism for rolling and leveling the aluminum plates fixedly installed on the bottom end of the U-shaped frame, a reciprocating thread rotatably installed inside the calibration mechanism, the front end of the reciprocating thread and the front end of the rotating part of the calibration mechanism are connected by a sprocket chain, a cleaning brush is provided on the surface thread sleeve of the reciprocating thread, a first pipe is installed on the right side wall of the calibration mechanism, and a dust suction pump is embedded on the surface of the first pipe, and a dust blowing mechanism for cleaning dust on the top surface of the base is provided on the right side wall of the base.

[0009] Furthermore, the lateral movement mechanism includes a threaded rod, and two groups of threaded rods are rotatably inserted on the left and right side walls of the frame, a pulley is fixedly installed on the left end of the threaded rod, and a transmission belt is meshingly installed on the surface of the pulley, and a motor is fixedly installed on the right side wall of the frame, and the front end of the motor and the right end of the front threaded rod are fixedly installed, and movable blocks are threadedly sleeved on the surfaces of the two groups of threaded rods, and a hydraulic rod is fixedly installed on the top surface of the movable block.

[0010] Furthermore, the calibration mechanism includes a shell, the bottom surface of the U-shaped frame is fixedly mounted with the shell, the front and rear side walls of the shell are rotatably mounted with a rotating shaft, the surface of the rotating shaft is fixedly sleeved with a flattening wheel, the front ends of the rotating shaft and the reciprocating thread are both mounted with sprockets, and the surfaces of the three sets of sprockets are all meshingly mounted with chains.

[0011] Furthermore, the dust blowing mechanism includes a linear nozzle, the right side wall of the base is fixedly mounted with the linear nozzle, the right side wall of the linear nozzle is fixedly mounted with a second pipe, the surface of the second pipe is embedded with an air pump, and the output end of the linear nozzle is flush with the top surface of the base.

[0012] Furthermore, the flattening wheel is located inside the shell, and the bottom end of the flattening wheel is lower than the bottom surface of the shell, and the first pipe is connected to the inside of the shell.

[0013] Furthermore, two groups of arc-shaped grooves are formed at the bottom end of the cleaning brush, and the bottom end of the cleaning brush is closely fitted to the surface of the flattening wheel through the arc-shaped grooves.

[0014] The beneficial effects of the utility model are as follows:

[0015] 1. The utility model places the heat-treated aluminum plate on the top surface of the base, drives the U-shaped frame and the calibration mechanism to move vertically downward through the hydraulic rod, so that the rolling part of the calibration mechanism contacts the surface of the aluminum plate, drives the calibration mechanism to move horizontally through the horizontal moving mechanism, and thus the aluminum plate is leveled. When the calibration mechanism rolls the aluminum plate, the reciprocating thread is driven to rotate under the action of the sprocket, and the reciprocating thread and the cleaning brush are engaged to make the cleaning brush move back and forth horizontally, so that the surface of the rolling part of the calibration mechanism is cleaned, and at the same time, the first pipe is used to generate suction inside the calibration mechanism through the dust suction pump, and the dust cleaned off the surface of the rolling part of the calibration mechanism is absorbed by the suction. Before the aluminum plate is placed on the top surface of the base, the dust on the top surface of the base is blown away by the dust blowing mechanism, so that the dust on the surface of the rolling part of the calibration mechanism and the dust on the top surface of the base cause scratches on the surface of the aluminum plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0017] Figure 2 It is a front view of the utility model;

[0018] Figure 3 It is a front cross-sectional view of the utility model;

[0019] Figure 4 This utility model Figure 3 A magnified view of part A;

[0020] Figure 5 It is a partial structural schematic diagram of the utility model;

[0021] Figure numerals: 1. base; 2. frame; 3. lateral moving mechanism; 301. threaded rod; 302. pulley; 303. transmission belt; 304. motor; 305. movable block; 4. hydraulic rod; 5. U-shaped frame; 6. calibration mechanism; 601. shell; 602. rotating shaft; 603. flattening wheel; 7. reciprocating thread; 8. cleaning brush; 9. first pipeline; 10. dust suction pump; 11. dust blowing mechanism; 1101. linear nozzle; 1102. second pipeline; 1103. air pump. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Generally, the components of the embodiment of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0025] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0026] like Figures 1 to 5 As shown, a device for leveling and anti-scratch of aluminum plate after heat treatment comprises a base 1, a frame 2 is installed on the surface of the base 1, a lateral moving mechanism 3 is installed inside the frame 2, and a hydraulic rod 4 is fixedly installed on the top surface of the movable part of the lateral moving mechanism 3, a U-shaped frame 5 is fixedly installed on the bottom end of the hydraulic rod 4, and a calibration mechanism 6 for rolling and leveling the aluminum plate is fixedly installed on the bottom end of the U-shaped frame 5, a reciprocating thread 7 is rotatably installed inside the calibration mechanism 6, the front end of the reciprocating thread 7 and the front end of the rotating part of the calibration mechanism 6 are connected by a sprocket chain, a cleaning brush 8 is threadedly sleeved on the surface of the reciprocating thread 7, a first pipe 9 is installed on the right side wall of the calibration mechanism 6, and a dust suction pump 10 is embedded on the surface of the first pipe 9, and a dust blowing mechanism 11 for cleaning the dust on the top surface of the base 1 is provided on the right side wall of the base 1; specifically, the aluminum plate after heat treatment is placed The top surface of the base 1 is placed, and the U-shaped frame 5 and the calibration mechanism 6 are driven by the hydraulic rod 4 to move vertically downward, so that the rolling part of the calibration mechanism 6 contacts the surface of the aluminum plate, and the calibration mechanism 6 is driven to move horizontally by the horizontal moving mechanism 3 to level the aluminum plate. When the calibration mechanism 6 rolls the aluminum plate, the reciprocating thread 7 is driven to rotate by the action of the sprocket, and the reciprocating thread 7 and the cleaning brush 8 are engaged to make the cleaning brush 8 move back and forth horizontally, so that the surface of the rolling part of the calibration mechanism 6 is cleaned, and at the same time, the dust suction pump 10 is used to make the first pipe 9 generate suction inside the calibration mechanism 6, and the dust cleaned off the surface of the rolling part of the calibration mechanism 6 is absorbed by the suction, and before the aluminum plate is placed on the top surface of the base 1, the dust on the top surface of the base 1 is blown away by the dust blowing mechanism 11.

[0027] like Figure 1 , Figure 2 , Figure 3As shown, the lateral movement mechanism 3 includes a threaded rod 301, and two groups of threaded rods 301 are rotatably inserted on the left and right side walls of the frame 2, a pulley 302 is fixedly installed on the left end of the threaded rod 301, and a transmission belt 303 is meshedly installed on the surface of the pulley 302, and a motor 304 is fixedly installed on the right side wall of the frame 2, and the front end of the motor 304 and the right end of the front threaded rod 301 are fixedly installed, and a movable block 305 is threadedly sleeved on the surface of the two groups of threaded rods 301, and a hydraulic rod 4 is fixedly installed on the top surface of the movable block 305; specifically, the front threaded rod 301 is driven to rotate by the motor 304, and the pulley 302 and the transmission belt 303 are driven to rotate by the threaded rod 301, so that the two groups of threaded rods 301 rotate synchronously, and the movable block 305 moves laterally along the surface of the threaded rod 301.

[0028] like Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, the calibration mechanism 6 includes a shell 601, the bottom surface of the U-shaped frame 5 is fixedly installed with the shell 601, the front and rear side walls of the shell 601 are rotatably installed with a rotating shaft 602, the surface of the rotating shaft 602 is fixedly sleeved with a flattening wheel 603, the front ends of the rotating shaft 602 and the reciprocating thread 7 are both installed with sprockets, and the surfaces of the three groups of sprockets are all meshed with chains; specifically, the shell 601 is driven to move vertically by the hydraulic rod 4, so that the bottom surface of the flattening wheel 603 and the top surface of the aluminum plate on the top surface of the base 1 are in contact, and the shell 601 is driven to move horizontally by the horizontal moving mechanism 3, so that the aluminum plate is rolled and flattened by the flattening wheel 603, and the rotating shaft 602 is driven to rotate by the flattening wheel 603, so that the reciprocating thread 7 is driven to rotate synchronously by the chain sprocket.

[0029] like Figure 1 , Figure 2 , Figure 3 As shown, the dust blowing mechanism 11 includes a linear nozzle 1101, the right side wall of the base 1 is fixedly mounted with the linear nozzle 1101, the right side wall of the linear nozzle 1101 is fixedly mounted with a second pipe 1102, the surface of the second pipe 1102 is embedded with an air pump 1103, and the output end of the linear nozzle 1101 is flush with the top surface of the base 1; specifically, the air pump 1103 is used to introduce external air into the interior of the linear nozzle 1101 through the second pipe 1102, and the air is sprayed along the top surface of the base 1 through the linear nozzle 1101, thereby cleaning the dust on the top surface of the base 1.

[0030] like Figure 2 , Figure 3 , Figure 4 , Figure 5As shown, the flattening wheel 603 is located inside the shell 601, and the bottom end of the flattening wheel 603 is lower than the bottom surface of the shell 601, and the first pipe 9 is connected to the inside of the shell 601; specifically, the flattening wheel 603 is located inside the shell 601, so that the dust cleaned off the surface of the flattening wheel 603 by the cleaning brush 8 can be absorbed under the action of the negative pressure in the shell 601.

[0031] like Figure 4 As shown, two sets of arc-shaped grooves are provided at the bottom end of the cleaning brush 8, and the bottom end of the cleaning brush 8 is tightly fitted with the surface of the flattening wheel 603 through the arc-shaped grooves; specifically, the arc-shaped grooves at the bottom end of the cleaning brush 8 fit with the flattening wheel 603 so as to scrape the dust on the surface of the flattening wheel 603.

[0032] In summary: the heat-treated aluminum plate is placed on the top surface of the base 1, and the U-shaped frame 5 and the calibration mechanism 6 are driven by the hydraulic rod 4 to move vertically downward, so that the rolling part of the calibration mechanism 6 contacts the surface of the aluminum plate, and the calibration mechanism 6 is driven by the lateral moving mechanism 3 to move horizontally to level the aluminum plate. When the calibration mechanism 6 rolls the aluminum plate, the reciprocating thread 7 is driven to rotate under the action of the sprocket, and the reciprocating thread 7 and the cleaning brush 8 are engaged to make the cleaning brush 8 move horizontally reciprocating, so that the surface of the rolling part of the calibration mechanism 6 is cleaned, and at the same time, the dust suction pump 10 is used to make the first pipe 9 generate suction inside the calibration mechanism 6, and the dust cleaned off the surface of the rolling part of the calibration mechanism 6 is absorbed by the suction, and before the aluminum plate is placed on the top surface of the base 1, the dust on the top surface of the base 1 is blown away by the dust blowing mechanism 11, so that the dust on the surface of the rolling part of the calibration mechanism 6 and the dust on the top surface of the base 1 cause scratches on the surface of the aluminum plate.

[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A device for leveling and anti-scratch of aluminum plate after heat treatment, characterized in that: The invention comprises a base (1), a frame (2) is installed on the surface of the base (1), a lateral moving mechanism (3) is installed inside the frame (2), and a hydraulic rod (4) is fixedly installed on the top surface of the movable part of the lateral moving mechanism (3), a U-shaped frame (5) is fixedly installed on the bottom end of the hydraulic rod (4), and a calibration mechanism (6) for rolling and leveling the aluminum plate is fixedly installed on the bottom end of the U-shaped frame (5), a reciprocating thread (7) is rotatably installed inside the calibration mechanism (6), the front end of the reciprocating thread (7) and the front end of the rotating part of the calibration mechanism (6) are connected by a sprocket chain, a cleaning brush (8) is threadedly sleeved on the surface of the reciprocating thread (7), a first pipe (9) is installed on the right side wall of the calibration mechanism (6), and a dust suction pump (10) is embedded on the surface of the first pipe (9), and a dust blowing mechanism (11) for cleaning dust on the top surface of the base (1) is provided on the right side wall of the base (1).

2. The device for leveling and anti-scratch of aluminum plate after heat treatment according to claim 1, characterized in that: The lateral movement mechanism (3) comprises a threaded rod (301), two groups of threaded rods (301) are rotatably plugged into the left and right side walls of the frame (2), a pulley (302) is fixedly mounted on the left end of the threaded rod (301), a transmission belt (303) is meshedly mounted on the surface of the pulley (302), a motor (304) is fixedly mounted on the right side wall of the frame (2), and the front end of the motor (304) and the right end of the front threaded rod (301) are fixedly mounted, and movable blocks (305) are threadedly sleeved on the surfaces of the two groups of threaded rods (301), and a hydraulic rod (4) is fixedly mounted on the top surface of the movable block (305).

3. The device for leveling and anti-scratch of aluminum plate after heat treatment according to claim 1, characterized in that: The calibration mechanism (6) comprises a shell (601), the bottom surface of the U-shaped frame (5) is fixedly mounted with the shell (601), the front and rear side walls of the shell (601) are rotatably mounted with a rotating shaft (602), the surface of the rotating shaft (602) is fixedly sleeved with a flattening wheel (603), the front ends of the rotating shaft (602) and the reciprocating thread (7) are both mounted with sprockets, and the surfaces of the three groups of sprockets are all meshed with chains.

4. The device for leveling and anti-scratch of aluminum plate after heat treatment according to claim 1, characterized in that: The dust blowing mechanism (11) comprises a linear nozzle (1101), the right side wall of the base (1) being fixedly mounted with the linear nozzle (1101), the right side wall of the linear nozzle (1101) being fixedly mounted with a second pipe (1102), the surface of the second pipe (1102) being embedded with an air pump (1103), and the output end of the linear nozzle (1101) being flush with the top surface of the base (1).

5. The device for leveling and anti-scratch of aluminum plate after heat treatment according to claim 3, characterized in that: The flattening wheel (603) is located inside the shell (601), and the bottom end of the flattening wheel (603) is lower than the bottom surface of the shell (601), and the first pipe (9) is connected to the inside of the shell (601).

6. The device for leveling and anti-scratch of aluminum plate after heat treatment according to claim 3, characterized in that: The bottom end of the cleaning brush (8) is provided with two groups of arc-shaped grooves, and the bottom end of the cleaning brush (8) is arranged to be closely fitted with the surface of the flattening wheel (603) through the arc-shaped grooves.

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