Novel reinforcement cage machining control tool

Abstract

The utility model relates to the building construction technology, and provides a novel reinforcement cage processing control tool, which comprises a stiffening hoop processing and manufacturing control mold, the stiffening hoop processing and manufacturing control mold comprises a disc, a through groove is formed in the circle center of the disc, a plurality of through holes are formed in the disc, round steel is sleeved in the through holes, the round steel is fixedly connected with the through holes, and the reinforcing hoop processing and manufacturing control mold is arranged on the disc. A positioning column is fixedly connected to the edge of the disc, the main reinforcement positioning machining control die comprises a steel ring, and a plurality of positioning grooves are formed in the edge of the steel ring. According to the utility model, the disc is integrally cut and formed, the problem of deformation of the stiffening hoop disc is effectively solved, the main reinforcement positioning processing control die can limit the positions of a plurality of main reinforcements, and the main reinforcement spacing checking small tool can timely detect the spacing of the main reinforcements, so that the problem of poor forming effect of a reinforcement cage is solved, redundant work of repeated measurement is omitted, and the production efficiency is improved. The problem of quality defects caused by accumulated errors is avoided, and the one-time forming quality of the reinforcement cage is effectively guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of building construction, in particular to a novel steel cage processing control tool. Background Art

[0002] Traditional steel cage production mainly uses a control disc made by welding short steel bar heads and steel bars to make stiffening hoops, then welds the main bars and stiffening hoops together, and finally welds the spiral hoops. When the number and frequency of making stiffening hoops increase, the disc mold is prone to deformation, including manual measurement and operation errors during welding of main bars and spiral hoops, resulting in the steel cage forming quality cannot be effectively guaranteed. In order to effectively control the steel cage forming quality, a new steel cage processing control tool is proposed.

[0003] The utility model aims to solve the problems that the quality of steel cage molding cannot be effectively guaranteed due to the easy deformation of the control mold in the traditional processing of stiffening hoops, the manual measurement and operation errors during the production of welding main bars and spiral hoops, etc. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that the quality of steel cage molding cannot be effectively guaranteed due to the easy deformation of the control mold in the traditional stiffening hoop processing and manufacturing, the manual measurement and operation errors during the welding of main reinforcement and spiral hoop manufacturing, etc. The utility model adopts the following technical solutions:

[0005] A new type of steel cage processing control tool includes a stiffening hoop processing and manufacturing control mold, a main reinforcement positioning processing control mold and a main reinforcement spacing inspection gadget. The stiffening hoop processing and manufacturing control mold is used to make stiffening hoops, the main reinforcement positioning processing control mold is used to position the main reinforcement when the stiffening hoop is welded to the main reinforcement, and the main reinforcement spacing inspection gadget is used to measure the main reinforcement spacing.

[0006] As described above, a new type of steel cage processing control tool, the reinforcing hoop processing and manufacturing control mold includes a disc, a through groove is opened at the center of the disc, the disc is opened with a plurality of through holes, round steel is sleeved in the through holes, the round steel is fixedly connected to the through holes, and a positioning column is fixedly connected to the edge of the disc.

[0007] As described above, in the novel steel cage processing control tool, the main reinforcement positioning processing control mold comprises a steel ring, and a plurality of positioning grooves are provided on the edge of the steel ring.

[0008] As described above, a new type of steel cage processing control tool, the main reinforcement spacing inspection tool includes a cross bar, and the cross bar is fixedly connected with two longitudinal bars.

[0009] As described above, in the novel steel cage processing control tool, the disc is provided with a plurality of hollow holes.

[0010] As described above, in a novel steel cage processing control tool, the hollow hole annular array is arranged on a disc, and the hollow holes are arranged in a fan shape.

[0011] In the novel steel cage processing control tool as described above, the annular array of through holes is arranged on a disc.

[0012] In the novel steel cage processing control tool as described above, the bottom of the disc is fixedly connected with a frame.

[0013] In the novel steel cage processing control tool as described above, the positioning column is flush with one of the round steels on the disc.

[0014] As described above, in the novel steel cage processing control tool, the through slot is configured to be rectangular.

[0015] Implementing the embodiments of the utility model has the following beneficial effects:

[0016] 1. In the utility model, the disc is formed by integral cutting, which effectively solves the problem of deformation of the stiffening hoop disc. The main reinforcement positioning processing control mold can limit the position of multiple main reinforcements. The main reinforcement spacing inspection tool can timely detect the spacing of the main reinforcements, thereby solving the problem of poor forming effect of the steel cage, eliminating the redundant work of repeated measurements, avoiding quality defects caused by cumulative errors, and effectively ensuring the one-time forming quality of the steel cage.

[0017] 2. In the utility model, the hollow holes opened on the disc can reduce the weight of the disc. The frame is arranged between the disc and the hoop bending machine to avoid friction between the disc and the hoop bending machine, thereby solving the problem that the bottom of the stiffening hoop processing and manufacturing control mold rubs against the hoop bending machine when rotating, affecting the rotation of the stiffening hoop processing and manufacturing control mold and causing wear of the stiffening hoop processing and manufacturing control mold.

[0018] In summary, the utility model solves the problems that the quality of steel cage molding cannot be effectively guaranteed due to the easy deformation of the control mold in the traditional processing of stiffening hoops, manual measurement and operation errors during the production of welding main bars and spiral hoops, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 The utility model is a structural schematic diagram of a novel steel cage processing control tool.

[0021] Figure 2 The utility model is a structural schematic diagram of a reinforcing hoop processing and manufacturing control die of a new type of reinforcing cage processing control tool.

[0022] Figure 3 It is a structural schematic diagram from another angle of a reinforcing hoop processing and manufacturing control mold of a new type of reinforcing cage processing control tool of the utility model.

[0023] Figure 4 The utility model is a structural schematic diagram of a reinforcing hoop processing and manufacturing control mold of a new type of reinforcing cage processing control tool after being installed on a hoop bending machine.

[0024] Figure 5 The utility model is a structural schematic diagram of a main reinforcement positioning processing control die of a new type of reinforcement cage processing control tool.

[0025] Figure 6 It is a structural schematic diagram of a main reinforcement spacing inspection tool of a new type of reinforcement cage processing control tool of the utility model.

[0026] Figure 7 It is a structural diagram of the control die for the processing and production of traditional stiffening hoops. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Embodiment 1, as Figures 1 to 7As shown, the embodiment of the utility model proposes a new type of steel cage processing control tool, including a stiffening hoop processing and manufacturing control mold 1, a main reinforcement positioning processing control mold 2 and a main reinforcement spacing inspection tool 3, the stiffening hoop processing and manufacturing control mold 1 is used to make stiffening hoops, the main reinforcement positioning processing control mold 2 is used to position the main reinforcement when the stiffening hoop is welded with the main reinforcement, and the main reinforcement spacing inspection tool 3 is used to measure the main reinforcement spacing. The stiffening hoop processing and manufacturing control mold 1 includes a disc 101, a through groove 105 is opened at the center of the disc 101, and the through groove 105 is set to a rectangular shape. The disc 101 is opened with a plurality of through holes 1 07. A circular array of through holes 107 is arranged on the disc 101. Round steel 103 is sleeved in the through holes 107. The round steel 103 is fixedly connected to the through holes 107. A positioning column 104 is fixedly connected to the edge of the disc 101. The positioning column 104 is flush with one of the round steels 103 on the disc 101. The round steel 103 is a 10mm steel plate. The diameter of the through hole 107 is a 28mm round hole. The diameter of the round steel 103 is 25mm and the length is 70mm. The round steel 103 is welded to the through hole 107 of the disc 101. The outer edge of the round steel 103 is a preset circle of the stiffening hoop, and the welding should ensure verticality.

[0029] The main reinforcement positioning processing control mold 2 includes a steel ring 201, and a plurality of positioning grooves 202 are opened on the edge of the steel ring 201. The steel ring 201 is processed and cut from a 10 mm steel plate according to the design drawing. The inner diameter of the positioning groove 202 is the main reinforcement diameter.

[0030] The main reinforcement spacing inspection tool 3 includes a cross bar 301, which is fixedly connected to two longitudinal bars 302. The outer diameter distance of the two longitudinal bars 302 is the distance between two main reinforcements placed in the positioning groove 202. The main reinforcement spacing inspection tool 3 can be made of steel bars.

[0031] In the specific implementation process, Figures 1 to 7 As shown, the stiffening hoop processing and manufacturing control mold 1 is installed on the hoop bending machine, and the installation can be completed by inserting the limit piece of the hoop bending machine into the through groove 105 of the stiffening hoop processing and manufacturing control mold 1. The end of the stiffening hoop steel is inserted into the positioning column 104, and the hoop bending machine is started to bend the stiffening hoop steel into a circular ring; the spacing of the stiffening hoops is accurately divided according to the design drawings, 2m at a time, and the first main reinforcement of the steel cage is welded to the stiffening hoop, and then the main reinforcement of the steel cage is inserted into the positioning groove 202 of the main reinforcement positioning processing control mold, and then the main reinforcement is embedded in the positioning groove 202 one by one, and is welded with the stiffening hoop synchronously and orderly according to the spacing. When each main reinforcement is welded and fixed, the main reinforcement spacing inspection tool 3 is used in time to check and recheck, and finally the outer ring spiral hoop of the steel cage is evenly arranged on the outside of the main reinforcement through the rolling cage machine, and is fixed by spot welding in time, and the spacing of the spiral hoops is re-measured to see if it meets the design requirements, and is adjusted in time, and finally the steel cage is manufactured.

[0032] Embodiment 2: In Embodiment 1, there is still a problem that the bottom of the stiffening hoop processing and manufacturing control mold 1 rubs against the hoop bending machine when rotating, which affects the rotation of the stiffening hoop processing and manufacturing control mold 1 and causes the stiffening hoop processing and manufacturing control mold 1 to wear. Therefore, based on Embodiment 1, this embodiment also includes:

[0033] The disk 101 is provided with a plurality of hollow holes 102 arranged in a circular array on the disk 101. The hollow holes 102 are arranged in a fan shape. A frame 106 is fixedly connected to the bottom of the disk 101. The frame 106 can be formed by welding four steel bars or bending one steel bar.

[0034] In the specific implementation process, Figure 2 , Figure 3 and Figure 4 As shown, the hollow hole 102 opened on the disc 101 can reduce the weight of the disc 101, and the frame 106 is arranged between the disc 101 and the hoop bending machine to avoid friction between the disc 101 and the hoop bending machine, thereby solving the problem that the bottom of the stiffening hoop processing and manufacturing control mold 1 rubs against the hoop bending machine when rotating, affecting the rotation of the stiffening hoop processing and manufacturing control mold 1 and causing wear of the stiffening hoop processing and manufacturing control mold 1.

[0035] Specifically, the working principle of the utility model is as follows:

[0036] The first step is to make a stiffening hoop, install the stiffening hoop processing and manufacturing control mold 1 on the hoop bending machine, insert the limiter of the hoop bending machine into the through groove 105 of the stiffening hoop processing and manufacturing control mold 1 to complete the installation, and the end of the stiffening hoop steel is inserted into the positioning column 104, and the hoop bending machine is started to bend the stiffening hoop steel into a ring. The hollow hole 102 opened on the disk 101 can reduce the weight of the disk 101, and the frame 106 is arranged between the disk 101 and the hoop bending machine to avoid friction between the disk 101 and the hoop bending machine, thereby solving the problem that the stiffening hoop processing and manufacturing control mold 1 rubs against the bottom of the hoop bending machine when it rotates, affecting the rotation of the stiffening hoop processing and manufacturing control mold 1 and causing the stiffening hoop The problem of wear and tear on the processing and manufacturing control mold 1; the second step is to connect the stiffening hoop and the main reinforcement, and accurately divide the spacing of the stiffening hoop according to the design drawings, 2m at a time. After welding the first main reinforcement of the steel cage to the stiffening hoop, the main reinforcement of the steel cage is inserted into the positioning groove 202 of the main reinforcement positioning processing control mold, and then the main reinforcement is embedded in the positioning groove 202 one by one, and welded with the stiffening hoop synchronously and orderly according to the spacing. When each main reinforcement is welded and fixed, the main reinforcement spacing inspection tool 3 is used in time to review and recheck, and finally the outer ring spiral hoop of the steel cage is evenly arranged on the outside of the main reinforcement through the rolling cage machine, and fixed by spot welding in time, and the spacing of the spiral hoops is re-measured to see if it meets the design requirements, and adjusted in time to complete the production of the steel cage.

[0037] The disc 101 is formed by integral cutting, which effectively solves the problem of deformation of the stiffening hoop disc. The main reinforcement positioning processing control mold 2 can limit the positions of multiple main reinforcements. The main reinforcement spacing inspection tool 3 can timely detect the spacing of the main reinforcements, thereby solving the problem of poor forming effect of the steel cage, eliminating the redundant work of repeated measurements, avoiding quality defects caused by cumulative errors, and effectively ensuring the one-time forming quality of the steel cage.

[0038] In summary, the utility model solves the problem that the quality of steel cage molding cannot be effectively guaranteed due to the easy deformation of the control mold in the traditional processing of stiffening hoops, manual measurement and operation errors during the production of welding main bars and spiral hoops, etc.

[0039] It should be understood that the terms "first", "second", etc. are used in the present invention to describe various information, but such information should not be limited to these terms, and these terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of the present invention, the "first" information may also be referred to as the "second" information, and similarly, the "second" information may also be referred to as the "first" information. In addition, the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0040] The above is a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the principle of the present invention. These improvements and modifications are also considered to be within the protection scope of the present invention.

Claims

1. A new type of steel cage processing control tool, characterized in that: The invention comprises a stiffening hoop processing and manufacturing control mold (1), a main reinforcement positioning processing and manufacturing control mold (2) and a main reinforcement spacing inspection small tool (3), wherein the stiffening hoop processing and manufacturing control mold (1) is used to manufacture stiffening hoops, the main reinforcement positioning processing and manufacturing control mold (2) is used to position the main reinforcement when the stiffening hoop is welded to the main reinforcement, and the main reinforcement spacing inspection small tool (3) is used to measure the main reinforcement spacing.

2. A new type of steel cage processing control tool according to claim 1, characterized in that: The reinforcing hoop processing and manufacturing control mold (1) comprises a disc (101), a through groove (105) is provided at the center of the disc (101), a plurality of through holes (107) are provided on the disc (101), round steel (103) is sleeved in the through holes (107), the round steel (103) is fixedly connected to the through holes (107), and a positioning column (104) is fixedly connected to the edge of the disc (101).

3. A new type of steel cage processing control tool according to claim 1, characterized in that: The main rib positioning processing control die (2) comprises a steel ring (201), and a plurality of positioning grooves (202) are provided on the edge of the steel ring (201).

4. A new type of steel cage processing control tool according to claim 1, characterized in that: The main reinforcement spacing inspection tool (3) comprises a crossbar (301), and the crossbar (301) is fixedly connected to two longitudinal bars (302).

5. A new type of steel cage processing control tool according to claim 2, characterized in that: The disc (101) is provided with a plurality of hollow holes (102).

6. A new type of steel cage processing control tool according to claim 5, characterized in that: The hollow holes (102) are arranged in a circular array on the disk (101), and the hollow holes (102) are arranged in a fan shape.

7. A new type of steel cage processing control tool according to claim 2, characterized in that: The through holes (107) are arranged in a circular array on the disk (101).

8. A new type of steel cage processing control tool according to claim 2, characterized in that: The bottom of the disc (101) is fixedly connected to a frame (106).

9. A new type of steel cage processing control tool according to claim 2, characterized in that: The positioning column (104) is flush with one of the round steels (103) on the disc (101).

10. A new type of steel cage processing control tool according to claim 2, characterized in that: The through slot (105) is configured in a rectangular shape.

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