Coated sand boiling type regeneration furnace
By designing a filter box, cleaning mechanism and collection mechanism in a coated sand boiling regeneration furnace, the problems of poor filtration and cleaning of waste gas and complicated discharge of particulate impurities are solved, and more efficient filtration and cleaning effects are achieved.
Patent Information
- Application Number
- CN202421027617.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The cleaning effect of the existing coated sand boiling regeneration furnace is poor, and the particulate impurities discharge process is complicated, resulting in low filtration efficiency.
A coated sand boiling regeneration furnace is designed, using a filter box, a filter mechanism, a cleaning mechanism and a collection mechanism. The flue gas is transported through the suction pump and filtered through the first filter, activated carbon filter element and the second filter, and the driving component is used. Drive the cleaning brush to clean the first filter, collect the particle impurities in the collection mechanism, and reduce impurities blockage through the anti-blocking mechanism to improve cleaning efficiency.
It improves the cleaning effect and cleaning efficiency of the filter mechanism, reduces the phenomenon of particle impurities being re-adsorbed onto the filter by flue gas, and simplifies the collection and discharge of particle impurities.
Smart Images

Figure CN222242502U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of regeneration furnace technology, and in particular to a coated sand boiling regeneration furnace. Background Art
[0002] Coated sand mainly uses high-quality selected natural quartz sand as raw sand, thermoplastic phenolic resin, hexamethylenetetramine and reinforcing agent as raw materials. According to the different technical requirements of users, the proportion is appropriately adjusted in terms of curing speed, demolding, fluidity, disintegration, casting surface finish and storage. It is one of the best modeling materials for automobiles, tractors, hydraulic parts, etc. Coated sand mold cavity cannot be used for a second time after use. In order to reduce the waste of coated sand, the used coated sand needs to be recycled. The recycling process mainly includes three processes: preheating treatment of old sand, thermal roasting and post-treatment of regenerated sand. A large amount of waste gas will be generated during the thermal roasting process. The existing boiling regeneration furnace is equipped with a waste gas filtration mechanism to treat the waste and then discharge it, reducing the impact of waste gas on the environment.
[0003] The prior art CN212778618U discloses a coated sand boiling regeneration furnace, which filters the exhaust gas through a filter screen, and then uses a motor to drive a brush to clean the filter screen surface, so that the filter screen can maintain a high filtering efficiency. However, the particulate impurities brushed off by the brush will also be brought to the filter screen by the airflow, and the cleaning effect is not ideal. In addition, the particulate impurities brushed off are accumulated inside the pipe, making the discharge process of the particulate impurities more complicated.
[0004] With respect to the above-mentioned related technologies, the inventors believe that the existing exhaust gas filtering mechanisms have the problems of poor cleaning effect and complicated discharge process of particulate impurities, which reduces the cleaning effect and cleaning efficiency of the exhaust gas filtering mechanisms. Utility Model Content
[0005] In order to solve the problems of poor cleaning effect and complicated discharge process of particulate impurities in existing exhaust gas filtering mechanisms, the present application provides a coated sand boiling regeneration furnace.
[0006] The present application provides a coated sand boiling regeneration furnace, which adopts the following technical solution:
[0007] A coated sand boiling regeneration furnace, comprising a regeneration furnace body, an air suction pump, a filter box arranged on the regeneration furnace body, a filtering mechanism, a cleaning mechanism and a collecting mechanism arranged in the filter box; the air inlet end of the air suction pump is connected to the regeneration furnace body, and the air outlet end of the air suction pump is connected to the filter box, the filtering mechanism comprises a first filter screen, a second filter screen and an activated carbon filter element arranged between the first filter screen and the second filter screen arranged in the filter box, an air outlet is provided on the side of the filter box away from the regeneration furnace body, the cleaning mechanism comprises a cleaning brush slidably connected to the side wall of the filter box and a driving assembly connected to the cleaning brush, the cleaning brush abuts against the first filter screen, the collecting mechanism comprises a collecting hood, a hose and a collecting box sleeved on the outside of the cleaning brush, one end of the hose is connected to the collecting hood, and the other end is connected to the collecting box, and a cleaning door is provided on the collecting box.
[0008] By adopting the above technical solution, the suction pump transports the flue gas generated by the regeneration furnace body to the filter box, and the flue gas is filtered through the first filter, the activated carbon filter element and the second filter, and then the flue gas is discharged from the filter box through the air outlet. The driving component drives the cleaning brush to clean the first filter, and the cleaned particulate impurities fall into the collection cover, and then enter the collection box through the hose. The cleaning door can be opened to clean the particulate impurities in the collection box, and the cleaning process is simple and convenient. The above structure reduces the phenomenon that the particulate impurities are driven by the flue gas to be adsorbed on the first filter again, thereby improving the cleaning effect and cleaning efficiency of the filter mechanism.
[0009] Optionally, a first transmission motor is arranged on the side wall of the filter box, and an installation groove is opened on the side wall of the filter box, the driving assembly includes a reciprocating screw and a first slider arranged in the installation groove, one end of the reciprocating screw is fixedly connected to the transmission shaft of the first transmission motor, and the other end is rotatably connected to the filter box, the first slider is threadedly connected to the reciprocating screw and slidably connected to the installation groove, and the first slider is connected to the cleaning brush.
[0010] By adopting the above technical solution, the first transmission motor drives the reciprocating screw to rotate, the reciprocating screw drives the first slider to slide in the installation slot, and the first slider drives the cleaning brush to move back and forth, thereby cleaning the first filter.
[0011] Optionally, a limiting slide groove is provided on the side wall of the filter box, the limiting slide groove is arranged on the side wall opposite to the mounting slide groove, a second slider is slidably connected in the limiting slide groove, and the second slider is connected to one end of the cleaning brush away from the first slider.
[0012] By adopting the above technical solution, when the cleaning brush is cleaning the first filter, the second slider slides in the limiting slide groove. The setting of the limiting slide groove increases the movement stability of the cleaning brush and improves the tightness of the abutment between the cleaning brush and the first filter, thereby improving the cleaning effect of the cleaning brush on the first filter.
[0013] Optionally, the side panels of the collecting cover on both sides away from the cleaning brush are inclined.
[0014] By adopting the above technical solution, the two sides of the collecting cover are inclined to facilitate the particle impurities to fall into the collecting cover, thereby improving the collection effect of the particle impurities.
[0015] Optionally, an adjustment hole is opened on the side wall of the collecting cover close to the first sliding block, and the cleaning brush passes through the adjustment hole and is slidably connected to the adjustment hole.
[0016] By adopting the above technical solution, when the collecting cover abuts against the side wall of the filter box, the cleaning brush has not reached the edge of the first filter screen. At this time, the cleaning brush moves in the adjustment hole toward the side wall of the collecting box, so that the cleaning brush cleans the edge of the first filter screen, thereby improving the cleaning effect of the cleaning brush on the first filter screen.
[0017] Optionally, a spring is provided in the adjustment hole, one end of the spring is connected to the cleaning brush, and the other end is connected to the collecting cover. There are two springs, and the two springs are symmetrically arranged on both sides of the cleaning brush.
[0018] By adopting the above technical solution, when the cleaning brush and the collecting cover leave the side wall of the filter box, the spring makes the cleaning brush located in the middle of the adjustment hole, so that the particle impurities can fall into the collecting cover, thereby improving the collection effect of the particle impurities.
[0019] Optionally, an anti-blocking mechanism is provided in the filter box, and the anti-blocking mechanism includes a mounting plate arranged on the side wall of the filter box, a rocker arranged on the mounting plate, and a transmission assembly, wherein the rocker is rotatably connected to the mounting plate and connected to the transmission assembly.
[0020] By adopting the above technical solution, the transmission assembly drives the rocker to swing back and forth, so that the rocker drives the hose to shake, thereby reducing the phenomenon of particle impurities clogging in the hose and improving the cleaning efficiency of the filter mechanism.
[0021] Optionally, the transmission assembly includes a second transmission motor connected to the mounting plate, a transmission shaft of the second transmission motor is fixedly connected to a crank, an end of the crank away from the second transmission motor is rotatably connected to a connecting rod, and an end of the connecting rod away from the crank is rotatably connected to the rocker.
[0022] By adopting the above technical solution, the second transmission motor drives the crank to rotate, and the crank drives the rocker to swing through the connecting rod. The rocker hits the hose, causing the hose to shake, thereby reducing the phenomenon of granular impurities clogging the hose.
[0023] In summary, this application has the following beneficial technical effects:
[0024] 1. The setting of the collection mechanism allows the falling particulate impurities to be collected, reducing the phenomenon that the particulate impurities are brought back to the filter mechanism by the flue gas, thereby improving the cleaning effect of the filter mechanism;
[0025] 2. The adjustment hole in the collecting tank and the spring in the adjustment hole increase the possibility of the particle impurities falling into the collecting cover, thereby improving the collection effect of the particle impurities;
[0026] 3. The anti-clogging mechanism reduces the clogging of particulate impurities by driving the hose to shake, thereby improving the collection efficiency of particulate impurities. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of a coated sand boiling regeneration furnace;
[0028] Figure 2 It is a schematic diagram of the cross-sectional structure of the filter box and the filter mechanism;
[0029] Figure 3 It is a schematic diagram of the cross-sectional structure of the filter box and the cleaning mechanism;
[0030] Figure 4 yes Figure 3 Enlarged schematic diagram of part A.
[0031] Explanation of the accompanying drawings: 1. Regeneration furnace body; 2. Suction pump; 3. Filter box; 31. Air outlet; 32. Mounting slide; 33. Limiting slide; 4. Filter mechanism; 41. First filter screen; 42. Second filter screen; 43. Activated carbon filter element; 5. Cleaning mechanism; 51. Cleaning brush; 52. Driving assembly; 521. First transmission motor; 522. Reciprocating screw rod; 523. First slider; 524. Second slider; 6. Collecting mechanism; 61. Collecting cover; 611. Adjusting hole; 612. Spring; 62. Hose; 63. Collecting box; 631. Cleaning door; 7. Anti-blocking mechanism; 71. Mounting plate; 72. Rocker; 73. Transmission assembly; 731. Second transmission motor; 732. Crank; 733. Connecting rod. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1-4 This application is described in further detail.
[0033] The embodiment of the present application discloses a coated sand boiling regeneration furnace.
[0034] Reference Figure 1 , Figure 2 and Figure 3 A coated sand boiling regeneration furnace comprises a regeneration furnace body 1, an air suction pump 2, a filter box 3 arranged on the regeneration furnace body 1, a filter mechanism 4 arranged in the filter box 3, a cleaning mechanism 5, a collecting mechanism 6 and a material blocking prevention mechanism 7. The air inlet end of the air suction pump 2 is fixedly connected to the regeneration furnace body 1, and the air outlet end of the air suction pump 2 is fixedly connected to the filter box 3.
[0035] The filter mechanism 4 comprises a first filter screen 41 and a second filter screen 42 fixedly disposed in the filter box 3 and an activated carbon filter element 43 fixedly disposed between the first filter screen 41 and the second filter screen 42 . An air outlet 31 is provided on a side of the filter box 3 away from the regeneration furnace body 1 .
[0036] The cleaning mechanism 5 includes a cleaning brush 51 slidably connected to the side wall of the filter box 3 and a driving assembly 52 connected to the cleaning brush 51 . The cleaning brush 51 abuts against the first filter screen 41 .
[0037] The collecting mechanism 6 includes a collecting hood 61 sleeved on the outside of the cleaning brush 51, a hose 62 and a collecting box 63. One end of the hose 62 is fixedly connected to the collecting hood 61, and the other end is fixedly connected to the collecting box 63. A cleaning door 631 is provided on the collecting box 63.
[0038] The anti-blocking mechanism 7 includes a mounting plate 71 fixedly arranged on the side wall of the filter box 3, a rocker 72 arranged on the mounting plate 71, and a transmission assembly 73. The rocker 72 is rotatably connected to the mounting plate 71 through a hinge. The transmission assembly 73 includes a second transmission motor 731 fixedly connected to the mounting plate 71, a crank 732 is fixedly connected to the transmission shaft of the second transmission motor 731, and the end of the crank 732 away from the second transmission motor 731 is rotatably connected to a connecting rod 733 through a hinge, and the end of the connecting rod 733 away from the crank 732 is rotatably connected to the rocker 72 through a hinge.
[0039] A first transmission motor 521 is fixedly installed on the side wall of the filter box 3, and an installation groove 32 is opened on the side wall of the filter box 3. The driving assembly 52 includes a reciprocating screw rod 522 and a first slider 523 arranged in the installation groove 32. One end of the reciprocating screw rod 522 is fixedly connected to the transmission shaft of the first transmission motor 521, and the other end is rotatably connected to the filter box 3 through a bearing. The first slider 523 is threadedly connected to the reciprocating screw rod 522 and is slidably connected to the installation groove 32. The first slider 523 is fixedly connected to the cleaning brush 51.
[0040] A limiting slide groove 33 is provided on the side wall of the filter box 3. The limiting slide groove 33 is arranged on the side wall opposite to the mounting slide groove 32. A second slider 524 is slidably connected in the limiting slide groove 33. The second slider 524 is fixedly connected to an end of the cleaning brush 51 away from the first slider 523.
[0041] Reference Figure 4 The side panels of the collecting cover 61 away from the cleaning brush 51 are inclined. An adjustment hole 611 is provided on the side wall of the collecting cover 61 close to the first slider 523, and the cleaning brush 51 passes through the adjustment hole 611 and is slidably connected with the adjustment hole 611. A spring 612 is provided in the adjustment hole 611, one end of the spring 612 is fixedly connected to the cleaning brush 51, and the other end is fixedly connected to the collecting cover 61. There are two springs 612, and the two springs 612 are symmetrically arranged on both sides of the cleaning brush 51.
[0042] The implementation principle of a coated sand boiling regeneration furnace in the embodiment of the present application is as follows: the air suction pump 2 transports the flue gas generated in the regeneration furnace body 1 to the filter box 3, the flue gas is filtered through the first filter screen 41, the activated carbon filter element 43 and the second filter screen 42, and then the flue gas is discharged from the filter box 3 through the air outlet 31. The first transmission motor 521 drives the reciprocating screw 522 to rotate, the reciprocating screw 522 drives the first slider 523 to slide in the installation slide groove 32, the first slider 523 drives the cleaning brush 51 to clean the first filter screen 41, and the cleaned particulate impurities fall into the collection cover 61, and then the particulate impurities enter the collection box 63 through the hose 62, and the particulate impurities in the collection box 63 can be cleaned by opening the cleaning door 631. The second transmission motor 731 drives the crank 732 to rotate, the crank 732 drives the rocker 72 to swing through the connecting rod 733, and the rocker 72 knocks the hose 62, causing the hose 62 to shake, thereby reducing the phenomenon of particulate impurities blocking the hose 62.
[0043] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A coated sand boiling regeneration furnace, characterized in that: The invention comprises a regeneration furnace body (1), an air suction pump (2), a filter box (3) arranged on the regeneration furnace body (1), a filter mechanism (4) arranged in the filter box (3), a cleaning mechanism (5) and a collecting mechanism (6); the air inlet end of the air suction pump (2) is connected to the regeneration furnace body (1), the air outlet end of the air suction pump (2) is connected to the filter box (3), the filter mechanism (4) comprises a first filter screen (41) and a second filter screen (42) arranged in the filter box (3), and an activated carbon filter element (43) arranged between the first filter screen (41) and the second filter screen (42); the filter box (3) is away from the filter box (3). An air outlet (31) is provided on one side of the regeneration furnace body (1); the cleaning mechanism (5) comprises a cleaning brush (51) slidably connected to the side wall of the filter box (3) and a driving assembly (52) connected to the cleaning brush (51); the cleaning brush (51) abuts against the first filter screen (41); the collecting mechanism (6) comprises a collecting hood (61) sleeved on the outside of the cleaning brush (51), a hose (62) and a collecting box (63); one end of the hose (62) is connected to the collecting hood (61), and the other end is connected to the collecting box (63); and a cleaning door (631) is provided on the collecting box (63).
2. The coated sand boiling regeneration furnace according to claim 1, characterized in that: A first transmission motor (521) is arranged on the side wall of the filter box (3), and a mounting slot (32) is opened on the side wall of the filter box (3). The drive assembly (52) comprises a reciprocating screw rod (522) and a first slider (523) arranged in the mounting slot (32). One end of the reciprocating screw rod (522) is fixedly connected to the transmission shaft of the first transmission motor (521), and the other end is rotationally connected to the filter box (3). The first slider (523) is threadedly connected to the reciprocating screw rod (522) and is slidably connected to the mounting slot (32). The first slider (523) is connected to the cleaning brush (51).
3. The coated sand boiling regeneration furnace according to claim 2, characterized in that: A limiting slide groove (33) is provided on the side wall of the filter box (3), and the limiting slide groove (33) is arranged on the side wall opposite to the mounting slide groove (32). A second sliding block (524) is slidably connected in the limiting slide groove (33), and the second sliding block (524) is connected to an end of the cleaning brush (51) away from the first sliding block (523).
4. The coated sand boiling regeneration furnace according to claim 3, characterized in that: The side panels of the collecting cover (61) on both sides away from the cleaning brush (51) are arranged in an inclined manner.
5. The coated sand boiling regeneration furnace according to claim 4, characterized in that: An adjustment hole (611) is provided on a side wall of the collecting cover (61) close to the first sliding block (523), and the cleaning brush (51) passes through the adjustment hole (611) and is slidably connected to the adjustment hole (611).
6. The coated sand boiling regeneration furnace according to claim 5, characterized in that: A spring (612) is arranged in the adjustment hole (611); one end of the spring (612) is connected to the cleaning brush (51), and the other end is connected to the collection cover (61); there are two springs (612), and the two springs (612) are symmetrically arranged on both sides of the cleaning brush (51).
7. The coated sand boiling regeneration furnace according to claim 1, characterized in that: The filter box (3) is provided with an anti-blocking mechanism (7), the anti-blocking mechanism (7) comprising a mounting plate (71) arranged on a side wall of the filter box (3), a rocker (72) and a transmission assembly (73) arranged on the mounting plate (71), the rocker (72) being rotatably connected to the mounting plate (71) and connected to the transmission assembly (73).
8. The coated sand boiling regeneration furnace according to claim 7, characterized in that: The transmission assembly (73) comprises a second transmission motor (731) connected to the mounting plate (71); a transmission shaft of the second transmission motor (731) is fixedly connected to a crank (732); an end of the crank (732) away from the second transmission motor (731) is rotatably connected to a connecting rod (733); and an end of the connecting rod (733) away from the crank (732) is rotatably connected to the rocker (72).
