Casting equipment for copper pot machining
By collecting and purifying harmful gases in the copper pot processing and casting equipment, and using filter plates and activated carbon plates for deep purification, combined with high-efficiency cooling system, the problems of harmful gases and strange smells during copper pot processing are solved, and the problem of harmful gases and strange smells during copper pot processing is protected. Workers' health and improve resource utilization efficiency.
Patent Information
- Application Number
- CN202421039789.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-14
AI Technical Summary
When heating copper pots, the existing copper pot processing and casting equipment, due to the decomposition of other metal impurities and additives in the copper material, it produces harmful gases and strange smells, which threatens the health of the staff.
A copper pot processing and casting equipment including air collecting hood, purification box, filter plate, activated carbon plate and cooling system was designed. The harmful gases were collected through the air collecting hood, and the filter plate and activated carbon plate in the purification box were used for deep purification treatment. , and at the same time, a cooling system composed of water pumps and cooling boxes are used to achieve efficient cooling and recycling of water resources.
It effectively removes large particulate impurities, odors and toxic components in the gas, reduces damage to the human body, and improves resource utilization efficiency through cooling systems, ensuring the safety and environmental protection of the production environment.
Smart Images
Figure CN222242643U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper kettle processing equipment, in particular to a casting equipment for copper kettle processing. Background Art
[0002] A copper kettle is a kettle made of copper, usually used for boiling water or holding liquids. Copper kettles have a long history and profound cultural heritage in traditional Chinese culture. With their exquisite shapes and unique craftsmanship, they are not only practical living utensils, but also exquisite works of art. The production process of copper kettles is very particular and requires multiple processes, including material selection, smelting, casting, grinding, polishing, etc. During the casting process, craftsmen will choose the appropriate mold and casting method according to the shape and size of the copper kettle to ensure the quality and beauty of the copper kettle.
[0003] The existing copper kettle casting equipment heats the copper material, and the copper material contains other metal impurities, and in order to promote the melting of the copper material and prevent oxidation, some additives will be added. These things will decompose and produce gas at high temperature, and then the gas will be emitted during casting. The gas contains a strange smell and even contains harmful substances, which will cause great harm to the workers working in such an environment. Therefore, a copper kettle casting equipment is proposed to solve the above problems. Utility Model Content
[0004] In order to make up for the above deficiencies, the utility model provides a casting equipment for copper kettle processing, which aims to improve the problem that the copper material contains other metal impurities, and in order to promote the melting of the copper material and prevent oxidation, some additives will be added, which will decompose and produce gas when heated. The gas will be emitted during casting, and the gas contains strange smells and even harmful substances, which will cause great harm to the body of workers working in such an environment.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a casting equipment for copper pot processing, comprising a base and a plurality of copper pot molds, the top four corners of the base are fixedly connected with support legs one, the top of the support leg one is fixedly connected with a mounting plate, the outer side of the mounting plate on the left side is fixedly connected with a motor, the output end of the motor is fixedly connected with a threaded rod, the outer thread of the threaded rod is connected with a slide plate, the inside of the slide plate is fixedly connected with a casting bucket, the bottom of the casting bucket is connected with a solenoid valve, the discharge of the casting bucket is fixedly connected with an air collecting hood, the inside of the air collecting hood is fixedly connected with a connecting pipe, the top side of the slide plate is fixedly connected with a purification box, the inside of the purification box is provided with a filter plate, the inside of the purification box is provided with a plurality of activated carbon plates, the outside right side of the purification box is fixedly connected with an exhaust pipe, the top side of the slide plate is fixedly connected with an air pump, the top of the base is provided with a fixing component, the top middle section of the base is fixedly connected with a cooling box, and the outside of the cooling box is provided with a cooling component.
[0006] As a further description of the above technical solution:
[0007] The cooling assembly includes a fixing plate, an outer side of the fixing plate is fixedly connected to the outer left side of the cooling box, a water pump is fixedly connected to the inside of the fixing plate, an input end of the water pump is fixedly connected to an input pipe, an output end of the water pump is fixedly connected to an output pipe, two mounting blocks are fixedly connected to the top of the cooling box, an outer side of the mounting block is fixedly connected to a multi-stage electric push rod, an output end of the multi-stage electric push rod is fixedly connected to a clamping plate, two connecting boxes are fixedly connected to the top of the cooling box, a cross-section of the clamping plate is set to a square, and the clamping plate is slidably connected to the inner wall of the connecting box.
[0008] As a further description of the above technical solution:
[0009] A sliding column is slidably connected to the inner through hole of the slide plate, and the ends of the sliding column are fixedly connected to the inner side of the mounting plate.
[0010] As a further description of the above technical solution:
[0011] The other end of the connecting pipe is fixedly connected to the output end of the air pump, the output end of the air pump is fixedly connected to an air outlet pipe, and the other end of the air outlet pipe is connected to the purification box.
[0012] As a further description of the above technical solution:
[0013] The fixing assembly comprises four supporting legs 2, and the four supporting legs 2 are all fixedly connected to the top of the base, and the top of the supporting legs 2 is fixedly connected to a fixing box.
[0014] As a further description of the above technical solution:
[0015] The other end of the input pipe is connected to the cooling box, and the other end of the output pipe is connected to the fixing box.
[0016] As a further description of the above technical solution:
[0017] One end of the threaded rod is rotatably connected to one side of the inner side of the right mounting plate.
[0018] As a further description of the above technical solution:
[0019] A plurality of copper pot molds are arranged inside the fixed box.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, harmful gases and strange smells generated during the casting process are effectively collected by the gas collection hood, and are deeply purified by the air pump and the filter plate and activated carbon plate in the purification box. This design effectively removes large particle impurities, odors and toxic components in the gas, reducing harm to the human body.
[0022] 2. In the utility model, the cooling system composed of the water pump input pipe, output pipe and cooling box realizes efficient cooling of the copper pot mold. At the same time, the design of the multi-stage electric push rod and the card plate allows the used cooling water to be recycled and reused, avoiding the waste of water resources and improving the efficiency of resource utilization. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A three-dimensional diagram of a casting device for copper kettle processing proposed by the utility model;
[0024] Figure 2 A schematic diagram of the slide structure of a casting device for copper kettle processing proposed by the utility model;
[0025] Figure 3 for Figure 2 A magnified image of point A;
[0026] Figure 4 A schematic diagram of the cooling box structure of a casting device for copper kettle processing proposed by the utility model;
[0027] Figure 5 for Figure 4 Enlarged view of point B.
[0028] Legend:
[0029] 1. Base; 2. Support leg one; 3. Mounting plate; 4. Threaded rod; 5. Slide plate; 6. Air pump; 7. Purification box; 8. Connecting pipe; 9. Casting bucket; 10. Sliding column; 11. Motor; 12. Cooling box; 13. Fixed plate; 14. Water pump; 15. Input pipe; 16. Output pipe; 17. Support leg two; 18. Fixed box; 19. Filter plate; 20. Activated carbon plate; 21. Exhaust pipe; 22. Exhaust pipe; 23. Copper kettle mold; 24. Mounting block; 25. Multi-stage electric push rod; 26. Card plate; 27. Connecting box; 28. Air collecting hood; 29. Solenoid valve. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Reference Figure 1 , Figure 2 , Figure 3 An embodiment provided by the utility model: a casting device for copper pot processing, comprising a base 1 and a plurality of copper pot molds 23, the four corners of the top of the base 1 are fixedly connected with support legs 2, the top of the support legs 2 is fixedly connected with a mounting plate 3, the outer side of the left mounting plate 3 is fixedly connected with a motor 11, the output end of the motor 11 is fixedly connected with a threaded rod 4, the outer thread of the threaded rod 4 is connected with a slide plate 5, the inside of the slide plate 5 is fixedly connected with a casting bucket 9, the bottom of the casting bucket 9 is connected with a solenoid valve 29, the discharge of the casting bucket 9 is fixedly connected with an air collecting hood 28, the inside of the air collecting hood 28 is fixedly connected with a connecting pipe 8, the top side of the slide plate 5 is fixedly connected with a purification box 7, the interior of the purification box 7 is provided There is a filter plate 19, and multiple activated carbon plates 20 are arranged inside the purification box 7. An exhaust pipe 21 is fixedly connected to the right side of the outside of the purification box 7. An air pump 6 is fixedly connected to one side of the top of the slide plate 5. A fixing component is arranged on the top of the base 1. A cooling box 12 is fixedly connected to the middle section of the top of the base 1. A cooling component is arranged outside the cooling box 12. A sliding column 10 is slidably connected to the internal through hole of the slide plate 5. The ends of the sliding column 10 are fixedly connected to the inner side of the mounting plate 3. The other end of the connecting pipe 8 is fixedly connected to the output end of the air pump 6. The output end of the air pump 6 is fixedly connected to an outlet pipe 22. The other end of the outlet pipe 22 is connected to the purification box 7. One end of the threaded rod 4 is rotatably connected to one side of the inner side of the right mounting plate 3.
[0032] Specifically, the precise combination of the motor 11 and the threaded rod 4 provides unparalleled smoothness and stability for the movement of the slide plate 5 on the slide column 10. This design ensures that the casting bucket 9 can move accurately to the preset precise position and achieve perfect alignment with the top of the copper pot mold 23, thereby greatly improving the accuracy of the casting operation and the consistency of the product. The exquisite layout of the slide column 10 not only provides precise guidance for the movement of the slide plate 5, but also effectively enhances the stability of the overall structure, significantly reduces errors and shaking during operation, makes the entire production process more stable and reliable, and reduces the scrap rate. The design of the gas collection hood 28 covers the discharge port of the casting bucket 9 in all directions, and can efficiently capture and collect harmful gases and odors generated during the casting process. This design effectively prevents these harmful substances from being directly released into the air, thereby significantly improving the production environment and protecting the health of employees. At the same time, the filter plate 19 and the activated carbon plate 20 equipped inside the purification box 7 together constitute an efficient deep purification system. These purification elements can accurately remove large particle impurities, odors and toxic components in the gas, reducing harm to workers. Ensuring that the emitted gases fully comply with environmental protection standards further reduces the adverse impact of production activities on the environment and demonstrates the company's emphasis on environmental responsibility.
[0033] Reference Figure 4 , Figure 5 The cooling assembly includes a fixed plate 13, an outer side of the fixed plate 13 is fixedly connected to the outer left side of the cooling box 12, a water pump 14 is fixedly connected inside the fixed plate 13, an input end of the water pump 14 is fixedly connected to an input pipe 15, and an output end of the water pump 14 is fixedly connected to an output pipe 16, two mounting blocks 24 are fixedly connected to the top of the cooling box 12, an outer side of the mounting block 24 is fixedly connected to a multi-stage electric push rod 25, and the output end of the multi-stage electric push rod 25 is fixedly connected to a card plate 26, two connecting boxes 27 are fixedly connected to the top of the cooling box 12, the cross-section of the card plate 26 is set to be square, the card plate 26 is slidably connected to the inner wall of the connecting box 27, the other end of the input pipe 15 is connected to the cooling box 12, and the other end of the output pipe 16 is connected to the fixed box 18.
[0034] Specifically, the water pump 14, the input pipe 15, the output pipe 16 and the cooling box 12 together construct an efficient and intelligent cooling system. The cooling water in the cooling box 12 is quickly transported to the copper pot mold 23 through the input pipe 15. The cooling water circulates around the mold, effectively absorbing the heat of the copper pot mold 23, achieving an efficient cooling effect, thereby ensuring that the copper pot mold 23 can be cast under the optimal temperature conditions. In addition, the perfect combination of the multi-stage electric push rod 25 and the card plate 26 allows the used cooling water to easily flow back into the cooling box 12 and be recycled after being cooled again. This design not only greatly saves water resources, but also reduces production costs, improves resource utilization efficiency, and demonstrates the company's pursuit of sustainable development.
[0035] Reference Figure 1 , Figure 4 The fixed component includes four supporting legs 17, and the four supporting legs 17 are fixedly connected to the top of the base 1. The top of the supporting legs 17 is fixedly connected to a fixed box 18, and a plurality of copper pot molds 23 are arranged inside the fixed box 18.
[0036] Specifically, the four supporting legs 17 are firmly fixed to the top of the base 1, forming a stable supporting structure. The top of the supporting leg 17 is closely connected to the fixed box 18, providing a stable supporting foundation for the fixed box 18. The fixed box 18 is the core part of the casting process, and its internal space is reasonably utilized, and multiple copper pot molds 23 are neatly arranged inside the fixed box 18. This layout design not only makes full use of the space, but also ensures that each copper pot mold 23 can be stably supported during the casting process.
[0037] Working principle: The staff first carefully empties the casting bucket 9 to ensure that there is no residue inside, and then accurately pours the prepared molten copper into the casting bucket 9. After starting the motor 11, the threaded rod 4 is driven to rotate. Since the slide plate 5 is tightly threaded with the threaded rod 4 and under the precise guidance of the slide column 10, the slide plate 5 slides smoothly left and right along the slide column 10, accurately and stably. When the slide plate 5 moves to the preset ideal position, the discharge port of the casting bucket 9 is perfectly aligned with the top of the copper pot mold 23. At this time, the staff controls the opening of the solenoid valve 29 to ensure that the molten copper flows smoothly and accurately into the copper pot mold 23. After the casting is completed, the solenoid valve 29 is closed. Start the motor 11 again, and the slide plate 5 drives the casting bucket 9 to move to the top of the next copper pot mold 23 for the next round of casting, ensuring an efficient and continuous production process. During the casting process, due to the high temperature of the copper liquid, the strange smell and harmful gases generated are effectively collected by the gas collection hood 28 and quickly introduced into the subsequent gas purification system through the connecting pipe 8. At the same time, the air pump 6 starts quickly and forcefully sucks the harmful gas into the purification box 7 through the connecting pipe 8. In the purification box 7, the gas first undergoes preliminary filtration through the filter plate 19 to effectively remove large particle impurities in the gas. Subsequently, the gas is deeply purified through multiple activated carbon plates 20, which effectively remove odor and toxic components in the gas with their excellent adsorption capacity. After this series of purification treatments, the gas is finally discharged through the exhaust pipe 21, reducing the harm to the staff, ensuring that the discharged gas fully meets environmental protection standards, and protecting the production environment.
[0038] When the copper pot mold 23 needs to be cooled, the water pump 14 starts quickly, sucks the cooling water stored in the cooling box 12 through the input pipe 15, and then sends it into the fixed box 18 through the output pipe 16. The cooling water circulates in the fixed box 18, passes through the outer wall of the copper pot mold 23, effectively absorbs the heat of the copper pot, and gradually cools it down. When the copper pot is cooled to a suitable temperature, the staff can easily open the copper pot mold 23 and take out the formed copper pot. During the cooling process, if the cooling water needs to be replaced, the multi-stage electric push rod 25 will start, drive the card plate 26 to move outward in the connecting box 27, and cleverly return the used cooling water to the cooling box 12. After the recycled cooling water is cooled in the cooling box 12, it can be used again in the cooling process of the copper pot mold 23, which not only avoids the waste of water resources, but also improves the efficiency of resource utilization. The entire production process not only ensures product quality, but also fully reflects the respect and protection of the environment.
[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A casting device for copper pot processing, comprising a base (1) and a plurality of copper pot molds (23), characterized in that: The four corners of the top of the base (1) are fixedly connected to support legs (2), the top of the support leg (2) is fixedly connected to a mounting plate (3), the outer side of the left mounting plate (3) is fixedly connected to a motor (11), the output end of the motor (11) is fixedly connected to a threaded rod (4), the outer thread of the threaded rod (4) is connected to a slide plate (5), the inside of the slide plate (5) is fixedly connected to a casting bucket (9), the bottom of the casting bucket (9) is connected to a solenoid valve (29), the discharge of the casting bucket (9) is fixedly connected to an air collecting hood (28), and the air collecting hood ( 28) is fixedly connected to a connecting pipe (8) inside, a purification box (7) is fixedly connected to one side of the top of the slide plate (5), a filter plate (19) is arranged inside the purification box (7), a plurality of activated carbon plates (20) are arranged inside the purification box (7), an exhaust pipe (21) is fixedly connected to the right side of the outside of the purification box (7), an air pump (6) is fixedly connected to one side of the top of the slide plate (5), a fixing component is arranged on the top of the base (1), a cooling box (12) is fixedly connected to the middle section of the top of the base (1), and a cooling component is arranged outside the cooling box (12).
2. The casting equipment for copper pot processing according to claim 1 is characterized in that: The cooling assembly comprises a fixing plate (13), an outer side of the fixing plate (13) is fixedly connected to the outer left side of the cooling box (12), a water pump (14) is fixedly connected inside the fixing plate (13), an input end of the water pump (14) is fixedly connected to an input pipe (15), an output end of the water pump (14) is fixedly connected to an output pipe (16), two mounting blocks (24) are fixedly connected to the top of the cooling box (12), a multi-stage electric push rod (25) is fixedly connected to the outer side of the mounting block (24), the output end of the multi-stage electric push rod (25) is fixedly connected to a clamping plate (26), and two connection boxes (27) are fixedly connected to the top of the cooling box (12), the cross section of the clamping plate (26) is set to be square, and the clamping plate (26) is slidably connected to the inner wall of the connection box (27).
3. The casting equipment for copper pot processing according to claim 1 is characterized in that: A sliding column (10) is slidably connected to the internal through hole of the slide plate (5), and the ends of the sliding column (10) are fixedly connected to the inner side of the mounting plate (3).
4. The casting equipment for copper pot processing according to claim 1 is characterized in that: The other end of the connecting pipe (8) is fixedly connected to the output end of the air pump (6), the output end of the air pump (6) is fixedly connected to an air outlet pipe (22), and the other end of the air outlet pipe (22) is connected to the purification box (7).
5. The casting equipment for copper pot processing according to claim 1 is characterized in that: The fixing assembly comprises four supporting legs 2 (17), the four supporting legs 2 (17) are all fixedly connected to the top of the base (1), and the top of the supporting legs 2 (17) is fixedly connected to a fixing box (18).
6. The casting equipment for copper pot processing according to claim 2, characterized in that: The other end of the input pipe (15) is connected to the cooling box (12), and the other end of the output pipe (16) is connected to the fixed box (18).
7. The casting equipment for copper pot processing according to claim 1 is characterized in that: One end of the threaded rod (4) is rotatably connected to one side of the inner side of the right mounting plate (3).
8. The casting equipment for copper pot processing according to claim 5, characterized in that: A plurality of copper pot molds (23) are arranged inside the fixed box (18).