Brake pad compression shear tool
By designing the brake pad press shear tooling, the automatic shearing of the brake pad is achieved by using clamping components and slip components, the problem of low automation in the prior art is solved and the shear strength and quality uniformity are improved.
Patent Information
- Application Number
- CN202421052157.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The existing brake pad processing technology has low degree of automation and requires manual operation, which makes it difficult to ensure shear strength and quality uniformity.
A brake pad press shear tooling is designed, including a processing table, a placement seat, a clamping assembly and a sliding assembly, which automatically cuts through slot clamping and sliding drive shearing to reduce manual operation.
It improves the degree of automation of brake pad shear, reduces manual operation, and ensures stability of shear strength and quality.
Smart Images

Figure CN222242878U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of brake pad processing, and in particular to a brake pad pressing and shearing tool. Background Art
[0002] Brake pads are key components used in automobile braking systems. The shear strength of brake pads is directly related to the stability and failure of the braking system. High shear strength and uniform quality between batches are the most basic requirements for brake pads.
[0003] In the related art, when processing brake pads, a shearing tool is usually needed to clamp the brake pads, but most of them require manual operation, so the degree of automation is low during the shear test of the brake pads. Utility Model Content
[0004] In order to improve the automation of brake pad shearing, the present application provides a brake pad shearing tool, which adopts the following technical solution:
[0005] A brake pad pressing and shearing tool, comprising:
[0006] Processing table;
[0007] A placement seat is installed on the processing table, and a slot adapted to the brake pad is provided on the placement seat;
[0008] A shearing knife, slidably connected to the placement seat, for shearing the brake pad;
[0009] A clamping assembly, mounted on the processing table, for clamping the brake pad;
[0010] A sliding assembly is installed on the processing table and is used to drive the shearing knife to slide.
[0011] By adopting the above technical solution, you only need to place the brake pad in the slot to drive the clamping assembly to clamp the brake pad. After clamping, by driving the sliding assembly, the sliding drive drives the shearing knife to shear the brake pad. During the entire process of brake pad shearing, the staff only needs to manually take and place the brake pad, and the rest of the work is completed automatically, thereby improving the degree of automation of brake pad shearing.
[0012] Optionally, the clamping assembly comprises:
[0013] A main side clamping plate moves horizontally on the processing table;
[0014] A driving component is installed on the processing table and is used to drive the movement of the main side clamping plate.
[0015] Optionally, the clamping assembly further includes:
[0016] The side clamping plate is installed on the side wall of the placement seat away from the brake pad and is used for auxiliary support of the placement seat.
[0017] Optionally, the driving component includes:
[0018] A driving cylinder, a cylinder body of which is horizontally mounted on the processing table, and the main side clamping plate is mounted on the piston rod of the driving cylinder.
[0019] Optionally, the sliding assembly includes:
[0020] A sliding cylinder is vertically arranged on the processing table;
[0021] A pressure plate is fixedly connected to the piston rod of the sliding cylinder and is used to drive the shearing knife to slide.
[0022] Optionally, the sliding assembly further includes:
[0023] Connecting plate;
[0024] The sliding rod is arranged at both ends of the connecting plate, one end of the sliding rod is fixedly connected to the connecting plate, and the other end is arranged on the processing table; the cylinder body of the sliding cylinder is installed on the connecting plate.
[0025] Optionally, the pressing and shearing tool further comprises:
[0026] A first limiting clamping plate, mounted on the piston rod of the driving cylinder;
[0027] A guide limit rod, which is disposed at both ends of the first limit clamping plate, with one end fixedly connected to the first limit clamping plate and the other end slidably connected to the slave side clamping plate;
[0028] A second limiting clamping plate is fixedly connected to the guide limiting rod, and the main side clamping plate is installed on the second limiting clamping plate; the first limiting clamping plate and the second limiting clamping plate are used to clamp the sliding rod; the other end of the sliding rod abuts against the processing table;
[0029] or,
[0030] The first limit clamp is fixedly connected to the processing table; the guide limit rod is fixedly connected between the first limit clamp and the side clamp; the second limit clamp is slidably connected to the guide limit rod; the other end of the sliding rod is fixedly connected to the processing table.
[0031] Optionally, the pressing and shearing tool further comprises:
[0032] The linear motor is mounted on the second limit clamping plate, and the main side clamping plate is mounted on the mover of the linear motor; the sliding direction of the main side clamping plate is perpendicular to the extension and retraction direction of the driving cylinder.
[0033] By adopting the above technical solution, the height of the main side clamping plate can be adjusted so that the main side clamping plate can better clamp brake pads of different sizes.
[0034] Optionally, the pressing and shearing tool further comprises:
[0035] A sliding block, one end of which is fixedly connected to the shearing knife, and the other end of which is slidingly connected to the slave side clamping plate through a sliding groove;
[0036] A return spring is installed in the sliding groove and is used to drive the sliding block to return.
[0037] By adopting the above technical solution, when the shearing knife shears the brake pad, the sliding block compresses the reset spring. After the shearing knife completes the shearing, the pressure plate releases the pressure on the shearing knife, and the shearing knife automatically resets under the elastic force of the reset spring.
[0038] In summary, the present application has at least the following beneficial effects:
[0039] 1. The purpose of setting the placement seat, the clamping assembly and the sliding assembly is that the brake pad only needs to be placed in the slot to drive the clamping assembly to clamp the brake pad. After clamping, the sliding assembly is driven to drive the shearing knife to shear the brake pad. During the whole process of brake pad shearing, the staff only needs to manually take and place the brake pad, and the rest of the work is completed automatically, thereby improving the automation of brake pad shearing.
[0040] 2. The purpose of setting the first limit clamping plate, the guide limit rod and the second limit clamping plate is that when the driving cylinder is extended, the first limit clamping plate and the second limit clamping plate drive the sliding rod to move synchronously, so that after the main side clamping plate clamps the brake pad, the pressure plate can be placed at the shear knife.
[0041] 3. The purpose of setting the linear motor is to adjust the height of the main side clamping plate so that the main side clamping plate can better clamp brake pads of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0043] Figure 2 is a schematic diagram of the structure of the clamping assembly;
[0044] Figure 3 It is a structural schematic diagram of the connection relationship between the shear knife and the side clamping plate.
[0045] Explanation of the reference numerals: 100, processing table; 200, placement seat; 300, shear knife; 400, clamping assembly; 410, slave side clamp; 411, sliding block; 412, return spring; 413, sliding groove; 420, main side clamp; 430, driving cylinder; 440, first limit clamp; 450, second limit clamp; 460, guide limit rod; 470, linear motor; 500, sliding assembly; 510, connecting plate; 520, sliding rod; 530, sliding cylinder; 540, pressure plate. DETAILED DESCRIPTION
[0046] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended Figure 1 -Attached Figure 3 , clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0047] The present application embodiment discloses a brake pad pressing and shearing tool. Figure 1 and Figure 2 As an embodiment of the press-shear tool, the press-shear tool may include a processing table 100, a placement seat 200, a shearing knife 300, a clamping assembly 400 and a sliding assembly 500. The placement seat 200 is provided with a slot adapted to the brake pad, and the placement seat 200 is mounted on the processing table 100 by bolts. The shearing knife 300 is slidably connected to the placement seat 200 to shear the brake pad on the placement seat 200. The sliding assembly 500 is mounted on the placement seat 200 to drive the shearing knife 300 to slide; the clamping assembly 400 is mounted on the processing table 100 to clamp the brake pad.
[0048] The clamping assembly 400 may include a slave side clamping plate 410 , a master side clamping plate 420 , a driving cylinder 430 , a first limiting clamping plate 440 , a second limiting clamping plate 450 , a guide limiting rod 460 and a linear motor 470 .
[0049] The slave side clamping plate 410 is installed on the processing table 100 by bolts, and abuts against the side wall of the placement seat 200 away from the brake pad. The guide limit rod 460 is provided at both ends of the slave side clamping plate 410, and is slidably connected to the slave side clamping plate 410. The second limit clamping plate 450 is fixedly connected to the guide limit rod 460, the linear motor 470 is installed on the second limit clamping plate 450 by bolts, and the main side clamping plate 420 is installed on the mover of the linear motor 470. The cylinder body of the driving cylinder 430 is horizontally installed on the processing table 100 by bolts, and the piston rod is fixedly connected to the first limit clamping plate 440.
[0050] In addition, refer to Figure 3 A sliding block 411 is fixedly connected to the shear knife 300, and the sliding block 411 is slidingly connected to the side clamping plate 410 through a sliding groove 413. A return spring 412 is installed in the sliding groove 413, and one end of the return spring 412 is fixedly connected to the side wall of the sliding groove 413 close to the brake pad, and the other end is fixedly connected to the sliding block 411.
[0051] The sliding assembly 500 may include a connecting plate 510, a sliding rod 520, a sliding cylinder 530 and a pressing plate 540. The sliding rod 520 is disposed at both ends of the connecting plate 510, and one end is fixedly connected to the connecting plate 510, and the other end is in contact with the processing table 100, and the first limiting clamping plate 440 and the second limiting clamping plate 450 clamp the sliding rod 520. The cylinder body of the sliding cylinder 530 is mounted on the connecting plate 510 by bolts, and the pressing plate 540 is fixedly connected to the piston rod of the sliding cylinder 530. The pressing plate 540 can be in contact with the shearing knife 300 to drive the shearing knife 300 to slide.
[0052] Both the sliding cylinder 530 and the driving cylinder 430 may be powered by an air pump.
[0053] In another embodiment, the cylinder body of the driving cylinder 430 is mounted on the first limiting clamping plate 440 by bolts, and the first limiting clamping plate 440 is fixedly connected to the processing table 100. The guide limiting rod 460 is fixedly connected between the first limiting clamping plate 440 and the side clamping plate 410, and the second limiting clamping plate 450 is slidably connected to the guide limiting rod 460. The sliding rod 520 is located between the first limiting clamping plate 440 and the second limiting clamping plate 450, and is fixedly connected to the processing table 100.
[0054] The implementation principle of this embodiment is:
[0055] Place the brake pad in the slot, and then start the driving cylinder 430, which extends the driving cylinder 430, thereby driving the main side clamp 420 to abut against the brake pad, and then start the linear motor 470 to fine-tune the height of the main side clamp 420; after fine-tuning, continue to start the driving cylinder 430, which extends the driving cylinder 430, thereby driving the main side clamp 420 to clamp the brake pad; then start the sliding cylinder 530, which extends the sliding cylinder 530, thereby driving the pressure plate 540 to press down the shear knife 300, and the shear knife 300 shears the brake pad. After shearing is completed, drive the sliding cylinder 530 to contract, so that the pressure plate 540 is reset, and the shear knife 300 is reset under the elastic force of the reset spring 412.
[0056] The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application in sequence. Any feature disclosed in this specification (including the abstract and drawings), unless otherwise stated, can be replaced by other equivalent or alternative features with similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.
Claims
1. A brake pad pressing and shearing tool, characterized in that: include: Processing table (100); A placement seat (200) is mounted on the processing table (100), and a slot adapted to the brake pad is provided on the placement seat (200); A shearing knife (300) is slidably connected to the placement seat (200) and is used for shearing the brake pad; A clamping assembly (400), mounted on the processing table (100), and used for clamping a brake pad; A sliding assembly (500) is mounted on the processing table (100) and is used to drive the shearing knife (300) to slide.
2. A brake pad pressing and shearing tool according to claim 1, characterized in that: The clamping assembly (400) comprises: A main side clamping plate (420) moves horizontally on the processing table (100); A driving component is mounted on the processing table (100) and is used to drive the movement of the main side clamping plate (420).
3. A brake pad pressing and shearing tool according to claim 2, characterized in that: The clamping assembly (400) further comprises: The side clamping plate (410) is mounted on a side wall of the placement seat (200) facing away from the brake pad, and is used to assist in supporting the placement seat (200).
4. A brake pad pressing and shearing tool according to claim 3, characterized in that: The driving component comprises: A driving cylinder (430) has a cylinder body horizontally mounted on the processing table (100), and the main side clamping plate (420) is mounted on a piston rod of the driving cylinder (430).
5. A brake pad pressing and shearing tool according to claim 4, characterized in that: The sliding assembly (500) comprises: A sliding cylinder (530) is vertically arranged on the processing table (100); A pressure plate (540) is fixedly connected to the piston rod of the sliding cylinder (530) and is used to drive the shearing knife (300) to slide.
6. A brake pad pressing and shearing tool according to claim 5, characterized in that: The sliding assembly (500) further includes: Connecting plate (510); The sliding rod (520) is disposed at both ends of the connecting plate (510), and one end of the sliding rod (520) is fixedly connected to the connecting plate (510), and the other end is disposed on the processing table (100); the cylinder body of the sliding cylinder (530) is mounted on the connecting plate (510).
7. A brake pad pressing and shearing tool according to claim 6, characterized in that: The pressing and shearing tool also includes: A first limiting clamping plate (440) is mounted on the piston rod of the driving cylinder (430); A guide limit rod (460) is disposed at both ends of the first limit clamping plate (440), with one end fixedly connected to the first limit clamping plate (440) and the other end slidably connected to the slave side clamping plate (410); The second limiting clamping plate (450) is fixedly connected to the guide limiting rod (460), and the main side clamping plate (420) is mounted on the second limiting clamping plate (450); the first limiting clamping plate (440) and the second limiting clamping plate (450) are used to clamp the sliding rod (520); the other end of the sliding rod (520) is abutted against the processing table (100); or, The first limit clamping plate (440) is fixedly connected to the processing table (100); the guide limit rod (460) is fixedly connected between the first limit clamping plate (440) and the side clamping plate (410); the second limit clamping plate (450) is slidably connected to the guide limit rod (460); and the other end of the sliding rod (520) is fixedly connected to the processing table (100).
8. The brake pad pressing and shearing tool according to claim 7, characterized in that: The pressing and shearing tool also includes: The linear motor (470) is mounted on the second limit clamping plate (450), and the main side clamping plate (420) is mounted on a mover of the linear motor (470); the sliding direction of the main side clamping plate (420) is perpendicular to the extension and retraction direction of the driving cylinder (430).
9. The brake pad pressing and shearing tool according to claim 7, characterized in that: The pressing and shearing tool also includes: A sliding block (411), one end of which is fixedly connected to the shearing knife (300), and the other end of which is slidingly connected to the slave side clamping plate (410) via a sliding groove (413); A return spring (412) is installed in the sliding groove (413) and is used to drive the sliding block (411) to return to its original position.
