Automatic feeding device of plate shearing machine
By designing an automatic feeding device, the problems of high labor intensity and low production efficiency caused by manual feeding of plate shears are solved, and the automated processing of the board is realized, and production safety and efficiency are improved.
Patent Information
- Application Number
- CN202421075583.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-16
AI Technical Summary
Existing shearing machines require manual feeding, which has high labor intensity, low production efficiency, and is inconvenient to support long plates, which has a high risk factor.
An automatic feeding device including a feeding mechanism, a roller set, a feeding robot and a feeding mechanism is designed. Automatic feeding and feeding equipment is realized by separating the material separation mechanism, pressing the feeding mechanism and pushing the material pushing mechanism, and pushing the board. Process the finished plate.
Automatic loading, feeding and unloading of sheets is realized, reducing labor intensity and improving production safety and efficiency.
Smart Images

Figure CN222242882U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical processing, in particular to an automatic feeding device for a shearing machine. Background Art
[0002] Shearing machine is a commonly used mechanical processing equipment that shears metal sheets through the relative reciprocating motion of two blades.
[0003] In the prior art, the shearing machine is generally fed manually. The plate is placed on the support surface extending from the edge of the workbench, and the plate is manually held and sent to the equipment for shearing, which has high labor intensity and low production efficiency. For longer plates with edges protruding from the support surface, it is inconvenient to use them manually. At the same time, as the plates are cut shorter and shorter, the hands of the workers are getting closer and closer to the blades, and the risk factor is constantly increasing. Utility Model Content
[0004] The purpose of the utility model is to overcome the above technical deficiencies, to provide an automatic feeding device for a shearing machine, and to solve the technical problems raised in the background technology.
[0005] In order to achieve the above-mentioned technical purpose, the technical solution of the utility model provides an automatic feeding device for a shearing machine, including: a frame, on which a loading mechanism, a roller group and a unloading robot are arranged, the unloading robot is arranged above the roller group, a dividing mechanism is arranged above the loading mechanism, and a feeding mechanism is arranged below the roller group, the dividing mechanism separates the plates on the loading mechanism one by one and pushes them onto the roller group, the feeding mechanism presses the plates on the roller group and pushes them to the shearing machine, and the unloading robot transfers the processed plates out of the frame.
[0006] Furthermore, the loading mechanism includes a transfer trolley and a guide rod vertically arranged in a frame, a lead screw is arranged between the two guide rods, a slider of the lead screw is slidably connected to the guide rod, a support arm is arranged on the slider of the lead screw, and the support arm is inserted into the interior of the transfer trolley, and a lifting motor is arranged on the frame, and the lifting motor drives the lead screw to rotate.
[0007] Furthermore, the material dividing mechanism includes a material dividing slide bar, a material dividing motor and a material dividing synchronous belt arranged on the frame, two symmetrical material dividing brackets are slidably arranged on the material dividing slide bar, the upper end of the material dividing bracket is hinged with a material dividing cylinder, and the lower part is hinged with an L-shaped support arm and an L-shaped material dividing plate, the middle part of the L-shaped support arm is hinged to the material dividing bracket, one end of the L-shaped support arm is hinged to the piston rod of the material dividing cylinder, and the other end is hinged with a connecting rod, the middle part of the L-shaped material dividing plate is hinged to the material dividing bracket, and the upper part is hinged to the connecting rod; a pushing mechanism is arranged in the middle part of the material dividing slide bar, the material dividing synchronous belt is parallel to the material dividing slide bar, and its two sides are respectively connected to the two material dividing brackets, and the material dividing motor drives the material dividing synchronous belt to rotate.
[0008] Furthermore, the feeding mechanism includes a feeding slide bar, a feeding motor and a feeding synchronous belt arranged on the frame, two symmetrical feeding support plates are slidably arranged on the feeding slide bar, the feeding synchronous belt is parallel to the feeding slide bar, and its two sides are respectively connected to the two feeding support plates, the feeding motor drives the feeding synchronous belt to rotate, and a support rod is arranged on the feeding support plate, and the support rod passes through the gap of the roller shaft group, and a clamping support plate is arranged on the upper end thereof, and a stud is arranged on the clamping support plate, and a spring, a Z-shaped pressure plate and a nut are arranged on the stud, and the two Z-shaped pressure plates are arranged in mirror images of each other, the upper part of the Z-shaped pressure plate is slidably connected with the stud, and the end of the lower part is folded upward, the spring is arranged between the nut and the Z-shaped pressure plate, and a pushing mechanism is arranged in the middle part of the feeding slide bar.
[0009] Furthermore, a pressure plate roller is arranged on the frame between the feeding mechanism and the roller assembly.
[0010] Furthermore, the pushing mechanism includes a pushing support plate, a pushing motor is arranged on the pushing support plate, a pushing wheel is arranged on the output shaft of the pushing motor, the pushing motor on the material dividing mechanism is arranged on the lower surface of the pushing support plate, and the pushing motor on the feeding mechanism is arranged on the upper surface of the pushing support plate.
[0011] Compared with the prior art, the beneficial effects of the utility model include:
[0012] The utility model has a loading mechanism, a roller group and a unloading manipulator on a frame. The unloading manipulator is arranged above the roller group. A dividing mechanism is arranged above the loading mechanism, and a feeding mechanism is arranged below the roller group. The dividing mechanism separates the plates on the loading mechanism one by one and pushes them onto the roller group. The feeding mechanism presses the plates onto the roller group and pushes them to the shearing machine. The unloading manipulator transfers the processed plates out of the frame, thereby realizing automatic loading, feeding and unloading of the plates, effectively replacing manual operation, greatly reducing labor intensity, and improving production safety and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of an automatic feeding device for a shearing machine provided by the utility model;
[0014] Figure 2 It is a schematic diagram of a material dividing mechanism of an automatic feeding device of a shearing machine provided by the utility model;
[0015] Figure 3 It is a schematic diagram of a feeding mechanism of an automatic feeding device for a shearing machine provided by the utility model;
[0016] Figure 4 The utility model is a schematic diagram of a feeding mechanism of an automatic feeding device of a shearing machine. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0018] Reference Figure 1 The utility model provides an automatic feeding device for a shearing machine, including a frame 1, on which a feeding mechanism 2, a roller group 3 and a feeding manipulator 4 are installed, the feeding manipulator 4 is installed above the roller group 3, a dividing mechanism 7 is installed above the feeding mechanism 2, a pressure plate roller 5 is installed on the frame 1 between the feeding mechanism 2 and the roller group 3, and a feeding mechanism 6 is arranged below the roller group 3.
[0019] Reference Figure 2 The material dividing mechanism 7 includes a material dividing slide bar 701, a material dividing motor (not shown) and a material dividing synchronous belt 708 installed on the frame 1. Two material dividing brackets 702 are symmetrically slidably installed on the material dividing slide bar 701. A pushing mechanism 8 is provided in the middle of the material dividing slide bar 701. The material dividing synchronous belt 708 is parallel to the material dividing slide bar 701, and its two sides are respectively connected to the two material dividing brackets 702. The material dividing motor drives the material dividing synchronous belt 708 to rotate, thereby driving the two material dividing brackets 702 to move closer to and away from each other.
[0020] The upper end of the material distribution bracket 702 is hinged with a material distribution cylinder 703, and the lower part is hinged with an L-shaped support arm 704 and an L-shaped material distribution plate 706. The middle part of the L-shaped support arm 704 is hinged with the material distribution bracket 702, one end of the L-shaped support arm 704 is hinged with the piston rod of the material distribution cylinder 703, and the other end is hinged with a connecting rod 705. The middle part of the L-shaped material distribution plate 706 is hinged with the material distribution bracket 702, and the upper part is hinged with the connecting rod 705.
[0021] During operation, the loading mechanism 2 lifts the stacked plates thereon, and the material dividing motor drives the two material dividing brackets 702 to approach each other through the material dividing synchronous belt 708. When the lower end of the L-shaped material dividing plate 706 contacts the gap between the two uppermost plates, the material dividing cylinder 703 pushes the L-shaped material dividing plate 706 to rotate through the L-shaped support arm 704 and the connecting rod 705 to lift the uppermost plate. At the same time, the two material dividing brackets 702 continue to approach to lift the plate and contact it with the pushing mechanism 8. The pushing mechanism 8 pushes the plate toward the pressure plate roller 5. After being leveled by the pressure plate roller 5, the plate moves to the roller shaft group 3.
[0022] Reference Figure 3 The feeding mechanism 6 includes a feeding slide bar 601, a feeding motor (not shown) and a feeding timing belt 602 arranged on the frame 1. Two symmetrical feeding support plates 603 are slidably installed on the feeding slide bar 601. The feeding timing belt 602 is parallel to the feeding slide bar 601, and its two sides are respectively connected to the feeding support plates 603. The feeding motor drives the feeding timing belt 602 to rotate, thereby driving the two feeding support plates 603 to approach and move away from each other.
[0023] A support rod 604 is installed on the feeding support plate 603, the upper end of the support rod 604 passes through the gap of the roller group 3 and is installed with a clamping support plate 605, a stud 606 is installed on the clamping support plate 605, a spring 607, a Z-shaped pressure plate 608 and a nut 609 are installed on the stud 606, the two Z-shaped pressure plates 608 are mirror images of each other, the upper part of the Z-shaped pressure plate 608 is slidingly connected to the stud 606, and the end of the lower part is folded upwards, the spring 607 is installed between the nut 609 and the Z-shaped pressure plate 608, and a pushing mechanism 8 is provided in the middle of the feeding slide rod 601.
[0024] The pushing mechanism 8 includes a pushing support plate 801, on which a pushing motor 802 is provided, and on the output shaft of the pushing motor 802 a pushing wheel 803 is provided. The pushing motor 802 on the material dividing mechanism 7 is installed on the lower surface of the pushing support plate 801, and the pushing motor 802 on the feeding mechanism 6 is arranged on the upper surface of the pushing support plate 801.
[0025] During operation, after the plate enters the roller group 3, the feeding motor drives the two feeding support plates 603 to approach each other. Since the lower end of the Z-shaped pressure plate 608 is folded upward, the edge of the plate slides to the bottom of the Z-shaped pressure plate 608, and the plate is pressed against the roller group 3 by the spring 607, so that it is in good contact with the pushing wheel 803. After the pushing motor 802 is started, the plate slides into the shearing machine for processing. After the processing is completed, the feeding support plates 603 move to both sides and are grabbed and transported by the unloading robot 4. In actual applications, the unloading robot 4 is composed of a two-axis truss robot with a magnetic suction or vacuum gripper.
[0026] Reference Figure 4The feeding mechanism 2 includes a transfer trolley 201 and a guide rod 202 vertically arranged in the frame 1, a lead screw 203 is arranged between the two guide rods 202, a slider of the lead screw 203 is slidably connected with the guide rod 202, a support arm 205 is installed on the slider of the lead screw 203, and the support arm 205 is inserted into the interior of the transfer trolley 201. A lifting motor 204 is arranged on the frame 1. The plates are stacked and placed on the transfer trolley 201. After being pushed into the frame 1, the support arm 205 is inserted under the plates. The lifting motor 204 drives the lead screw 203 to rotate so as to gradually lift the stacked plates.
[0027] The specific implementation methods of the utility model described above do not constitute a limitation on the protection scope of the utility model. Any other corresponding changes and modifications made according to the technical concept of the utility model should be included in the protection scope of the claims of the utility model.
Claims
1. An automatic feeding device for a shearing machine, comprising a frame, on which a feeding mechanism, a roller group and a feeding manipulator are arranged, the feeding manipulator is arranged above the roller group, a material dividing mechanism is arranged above the feeding mechanism, and a feeding mechanism is arranged below the roller group, characterized in that: The material separation mechanism separates the plates on the feeding mechanism one by one and pushes them onto the roller set, the feeding mechanism presses the plates onto the roller set and pushes them to the shearing machine, and the unloading manipulator transfers the processed plates out of the frame.
2. The automatic feeding device for a shearing machine according to claim 1 is characterized in that: The loading mechanism includes a transfer trolley and a guide rod vertically arranged in the frame, a lead screw is arranged between the two guide rods, a slider of the lead screw is slidably connected to the guide rod, a support arm is arranged on the slider of the lead screw, and the support arm is inserted into the interior of the transfer trolley, and a lifting motor is arranged on the frame, and the lifting motor drives the lead screw to rotate.
3. The automatic feeding device for a shearing machine according to claim 2 is characterized in that: The material dividing mechanism includes a material dividing slide bar, a material dividing motor and a material dividing synchronous belt arranged on the frame, two symmetrical material dividing brackets are slidably arranged on the material dividing slide bar, the upper end of the material dividing bracket is hinged with a material dividing cylinder, and the lower part is hinged with an L-shaped support arm and an L-shaped material dividing plate, the middle part of the L-shaped support arm is hinged with the material dividing bracket, one end of the L-shaped support arm is hinged with the piston rod of the material dividing cylinder, and the other end is hinged with a connecting rod, the middle part of the L-shaped material dividing plate is hinged with the material dividing bracket, and the upper part is hinged with the connecting rod; a pushing mechanism is arranged in the middle part of the material dividing slide bar, the material dividing synchronous belt is parallel to the material dividing slide bar, and its two sides are respectively connected with the two material dividing brackets, and the material dividing motor drives the material dividing synchronous belt to rotate.
4. The automatic feeding device for a shearing machine according to claim 3 is characterized in that: The feeding mechanism includes a feeding slide bar, a feeding motor and a feeding synchronous belt arranged on the frame, two symmetrical feeding support plates are slidably arranged on the feeding slide bar, the feeding synchronous belt is parallel to the feeding slide bar, and its two sides are respectively connected with the two feeding support plates, the feeding motor drives the feeding synchronous belt to rotate, the feeding support plate is provided with a support rod, the support rod passes through the gap of the roller shaft group, and a clamping support plate is provided at the upper end thereof, the clamping support plate is provided with a stud, a spring, a Z-shaped pressure plate and a nut are provided on the stud, the two Z-shaped pressure plates are arranged in mirror image to each other, the upper part of the Z-shaped pressure plate is slidably connected with the stud, and the end of the lower part is folded upward, the spring is arranged between the nut and the Z-shaped pressure plate, and a pushing mechanism is arranged in the middle part of the feeding slide bar.
5. An automatic feeding device for a shearing machine according to any one of claims 2 to 4, characterized in that: A pressure plate roller is arranged on the frame between the feeding mechanism and the roller shaft group.
6. An automatic feeding device for a shearing machine according to claim 3 or 4, characterized in that: The pushing mechanism includes a pushing support plate, a pushing motor is arranged on the pushing support plate, a pushing wheel is arranged on the output shaft of the pushing motor, the pushing motor on the dividing mechanism is arranged on the lower surface of the pushing support plate, and the pushing motor on the feeding mechanism is arranged on the upper surface of the pushing support plate.
