Self-made tapping machine

By adopting the innovative structure of counterweight components and cylinder drive devices in the tapping machine, combined with the design of spring and gravity blocks, the problem that traditional tapping machines cannot adapt to workpieces and vibration impacts in different specifications is achieved, and more stable and efficient The processing process extends the life of the equipment and reduces energy consumption.

CN222242979UActive Publication Date: 2024-12-27JIANHONG PRECIOUS METAL (SUZHOU) CO LTD
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Patent Information

Application Number
CN202420865545.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-27
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The traditional tapping machine structure cannot be customized and adjusted according to actual needs, and it is difficult to be suitable for workpieces of different specifications and shapes. It may produce large vibrations and impacts during movement, affecting the processing accuracy and equipment life, and the motor load strength is high. , high energy consumption.

Method used

A homemade tapping machine is designed, using counterweight components and cylinder drive devices. Through the binaural hinge block, gear shaft and chain structure, the combination of spring and gravity block is used to reduce vibration and impact, and through photoelectric sensors and limits The bit block controls the up and down displacement of the motor drive device, reducing the working load and energy consumption of the cylinder drive device.

Benefits of technology

It effectively reduces vibration and impact during the tapping process, improves the stability and accuracy of the motor drive device, extends the service life of the equipment, and reduces energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of machining equipment production spare and accessory parts, in particular to a self-made tapping machine which comprises a machine body, a balance weight assembly is movably connected in the machine body, an air cylinder driving device is movably connected to the front face of the balance weight assembly, and a motor driving device is movably connected to the front face of the air cylinder driving device. A product conveying table is movably connected right below the motor driving device and above the air cylinder driving device close to the front surface; according to the self-made tapping machine, the limiting block, the photoelectric sensor, the counterweight assembly and the air cylinder driving device are arranged on the shell, so that when the air cylinder barrel is subjected to elastic buffering of the spring and the gravity traction effect of the gravity block, in the whole downward displacement tapping process of the motor driving device, the self-made tapping machine can automatically conduct tapping; the air cylinder driving device indirectly makes contact with the screw tap and drives the screw tap to rotate, large vibration and impact generated in the tapping process are reduced, and the working stability and precision of the motor driving device are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing equipment production parts and components, in particular to a self-made tapping machine. Background Art

[0002] With the rapid development of electronic products, the processing of chip parts on sockets needs to improve production efficiency and ensure production quality. In particular, some processing equipment often needs to be modulated according to the products and work requirements during the production process to adapt to workpieces of different specifications and shapes, thereby improving the flexibility and adaptability of the production line. However, due to the limitations of size specifications and the fixed installation structure, the structure of the traditional tapping machine cannot be customized and adjusted according to actual needs, and it is difficult to adapt to workpieces of different specifications and shapes; and the traditional tapping machine may produce large vibrations and shocks during movement, affecting the processing accuracy and equipment life, and the tapping machine requires a large load intensity for the motor when it moves up and down, resulting in high energy consumption and low equipment operation efficiency.

[0003] For example, application number CN202321383316.4 discloses a tapping machine, including a machine body, a tap, a detector, an automatic cleaning device, a brush, a mounting frame and a driving cylinder structure. The detector is used to automatically detect the effective tapping depth of the tap to ensure that the controller will output normal processing information only after the effective tapping depth of the tap reaches a preset depth. It is used to accurately detect the tapping depth, has high processing efficiency, and can effectively prevent defective products. However, there are defects such as large driving force and high energy consumption when the tapping machine moves downward as a whole, and large vibration and impact may be generated during operation, affecting the life of the machine; application number CN20212342192 8.1 discloses a tapping machine, including a supporting base, a central control touch screen, a vibrator, a vibration plate, a straight vibrator, a guide groove, a chopping plate, a tapping machine, a mounting chassis, a discharge port, a servo motor and a toggle mechanism structure. By providing the guide groove and the chopping plate, the processed products can be neatly arranged through the vibration plate and the guide groove and sent to the inside of the chopping plate, so that the workpiece can be processed by the tapping mechanism, and the processed workpiece can be pushed to the inside of the discharge port, so as to realize the automation of workpiece tapping production, save labor and improve production efficiency. However, there is a defect that the tapping machine may generate large vibration and impact during movement, which affects the processing accuracy and equipment life.

[0004] Therefore, the above two utility model patents both disclose a tapping machine. When producing and processing product parts, the tapping machine may generate large vibrations and impacts during movement, affecting the processing accuracy and equipment life. In addition, when the tapping machine moves up and down, the motor needs to have a large load intensity and high energy consumption. Utility Model Content

[0005] The purpose of the utility model is to provide a self-made tapping machine to solve the technical problems mentioned in the above background technology.

[0006] In order to achieve the above-mentioned purpose, the utility model discloses a self-made tapping machine, comprising a machine body, a counterweight assembly is movably connected inside the machine body, a cylinder driving device is movably connected to the front of the counterweight assembly, a motor driving device is movably connected to the front of the cylinder driving device, and a product conveying platform is movably connected directly below the motor driving device and above the cylinder driving device near the front;

[0007] The structure of the counterweight assembly includes a double-ear hinge block, a gear shaft is arranged inside the double-ear hinge block, the teeth of the gear shaft are meshed with a chain, the two ends of the chain are respectively fixedly connected with a first hinge block and a second hinge block, and the middle part of the side of the first hinge block is slidably connected to a limit plate;

[0008] The structure of the cylinder driving device includes a piston and a cylinder barrel, and the piston is movably connected to the cylinder barrel, telescopic rods are arranged at both ends of the lower surface of the cylinder barrel, a sealing member is movably sleeved on the side of the telescopic rod, a rod sleeve connecting block is fixedly connected to one side of the lower surface of the seal, and the rod sleeve connecting block is movably sleeved with the telescopic rod, a positioning sleeve rod seat is fixedly connected to the lower surface of the telescopic rod, a support arm member is fixedly connected to the front side of the positioning sleeve rod seat, and a spring is arranged in the middle of the upper surface of the positioning sleeve rod seat and in the middle of the two telescopic rods.

[0009] Optionally, the structure of the counterweight assembly includes an outer shell, limit blocks are arranged on both sides of the outer shell near the front, the lower surface of the outer shell is fixedly connected to a base, the lower surface of the base is fixedly connected to a bottom plate, a sliding rod is arranged inside the limit block, both sides of the inner shell near the front are fixedly connected to blocks, a support plate is movably connected to the inner part of the upper surface of the outer shell and on the upper surface of the block, a limit rod is arranged inside the outer shell, and a gravity block is movably sleeved on the side of the bottom end of the limit rod.

[0010] Optionally, the structure of the counterweight assembly includes a servo motor, a connecting block is provided on the lower surface of the servo motor, a transmission mechanism is provided on the lower surface of the connecting block, rotating fasteners are provided on both sides of the lower surface of the transmission mechanism, and a tap is movably connected to the middle part of the lower surface of the rotating fastener.

[0011] Optionally, the structure of the counterweight assembly includes a storage table, a debris groove is opened in the middle of the storage table, and the shape of the debris groove is a semicircular runway, and the length of the debris groove is greater than the outer diameter distance between the two taps, and the width of the debris groove is 2-3 times the diameter of the tap, which is used to prevent product debris from falling off when the tap is working.

[0012] Optionally, the lower surface of the support plate is movably connected to the upper surface of the limit plate, the lower surface of the second hinge block is fixedly connected to the upper surface of the gravity block, and the front side of the limit plate is movably connected to the middle part of the back side of the rod sleeve connecting block with screws, which is used to utilize the natural descending force of the gravity of the gravity block to roll the chain on the gear shaft, so that the first hinge block is scratched on the inside of the limit plate, and drives the rod sleeve connecting block to move up by buffering, and the middle part of the lower surface of the rod sleeve connecting block is movably connected to the upper surface of the spring, which is used to utilize the elasticity of the spring to play a buffering role, so that the telescopic rod under the action of the cylinder does not directly act on the transmission mechanism, and the compression and reset action of the spring is utilized to push the rod sleeve connecting block upward.

[0013] Optionally, the seal is movably engaged with the connecting block to movably mount the motor drive device inside the seal. The diameter of the rotating fastener is 2-4 times the diameter of the tap and is used to clamp taps of different sizes. The width of the limit plate matches the width of the inner front side of the shell.

[0014] Optionally, the upper surface of the arm member is movably connected to the lower surface of the storage table, so as to provide a material processing platform directly below the tap. The width of the support plate matches the width inside the upper surface of the shell, so as to movably install the support plate and the limit plate on the shell. The material of the gravity block is iron alloy, which has the characteristics of heavy weight and wear resistance.

[0015] Compared with the prior art, the utility model has the following advantages:

[0016] In the self-made tapping machine, by arranging a limit block to a photoelectric sensor, a counterweight assembly and a cylinder drive device on the outer shell, the cylinder barrel is subjected to the spring elastic buffer and the gravity traction of the gravity block. During the overall downward displacement of the motor drive device for tapping, the cylinder drive device indirectly contacts and drives the tap to rotate, thereby reducing the large vibration and impact generated during the tapping process, improving the working stability and accuracy of the motor drive device, and the quality of the product to be processed and the life of the equipment; and when the motor drive device needs to be displaced upward as a whole, the second hinge block connected to the gravity block drives the chain to pull the seal on the rod sleeve connecting block to move upward along the telescopic rod, thereby causing the motor drive device to move upward as a whole. At the same time, the photoelectric sensor detects the position of the motor drive device according to the position of the limit block and the sliding rod to control the upward and downward displacement direction of the motor drive device, thereby achieving the effect of reducing the workload and energy consumption of the cylinder drive device when the motor drive device is displaced upward and downward. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the homemade tapping machine of the utility model.

[0018] Figure 2 It is a schematic front and side view of the explosion structure of the homemade tapping machine of the utility model.

[0019] Figure 3 It is a schematic diagram of the exploded structure of the homemade tapping machine of the utility model from top to bottom.

[0020] Figure 4 It is a schematic top and side view of the explosion structure of the homemade tapping machine of the utility model.

[0021] The accompanying drawings are marked as follows: 1. body; 101. shell; 102. limit block; 103. base; 104. bottom plate; 105. slide bar; 106. stop block; 107. support plate; 108. gravity block; 109. limit rod; 1010. photoelectric sensor; 2. counterweight assembly; 201. double ear hinge block; 202. chain; 203. gear shaft; 204. limit plate; 205. first hinge block; 206. second hinge block; 3. Cylinder drive device; 301, piston; 302, cylinder barrel; 303, telescopic rod; 304, sealing member; 305, positioning sleeve rod seat; 306, support arm member; 307, rod sleeve connecting block; 308, spring; 4, motor drive device; 401, servo motor; 402, connecting block; 403, transmission mechanism; 404, rotating fastener; 405, tap; 5, product conveying table; 501, storage table; 502, debris trough. DETAILED DESCRIPTION

[0022] The technical solution of the utility model is described in detail below through specific embodiments.

[0023] Reference Figure 1-4 As shown, the utility model discloses a self-made tapping machine structure, including a machine body 1, a counterweight assembly 2 is movably connected inside the machine body 1, a cylinder driving device 3 is movably connected to the front of the counterweight assembly 2, a motor driving device 4 is movably connected to the front of the cylinder driving device 3, and a product conveying table 5 is movably connected directly below the motor driving device 4 and above the cylinder driving device 3 near the front;

[0024] The structure of the counterweight assembly 2 includes a double-ear hinge block 201, a gear shaft 203 is arranged inside the double-ear hinge block 201, the teeth of the gear shaft 203 are meshed with a chain 202, the two ends of the chain 202 are respectively fixedly connected to a first hinge block 205 and a second hinge block 206, and the middle part of the side of the first hinge block 205 is slidably connected to a limit plate 204;

[0025] The structure of the cylinder drive device 3 includes a piston 301 and a cylinder barrel 302, and the piston 301 is movably connected to the cylinder barrel 302, and telescopic rods 303 are arranged at both ends of the lower surface of the cylinder barrel 302, and a sealing member 304 is movably sleeved on the side of the telescopic rod 303, and a rod sleeve connecting block 307 is fixedly connected to one side of the lower surface of the sealing member 304, and the rod sleeve connecting block 307 is movably sleeved with the telescopic rod 303, and a positioning sleeve rod seat 305 is fixedly connected to the lower surface of the telescopic rod 303, and a support arm member 306 is fixedly connected to the front of the positioning sleeve rod seat 305, and a spring 308 is arranged in the middle of the upper surface of the positioning sleeve rod seat 305 and in the middle of the two telescopic rods 303.

[0026] Preferably, the structure of the counterweight assembly 2 includes a shell 101, and limit blocks 102 are arranged on both sides of the shell 101 near the front, the lower surface of the shell 101 is fixedly connected to a base 103, the lower surface of the base 103 is fixedly connected to a bottom plate 104, a sliding rod 105 is arranged inside the limit block 102, and both sides of the inner part of the shell 101 near the front are fixedly connected to block 106, a support plate 107 is movably connected to the inner part of the upper surface of the shell 101 and on the upper surface of the block 106, a limit rod 109 is arranged inside the shell 101, and a gravity block 108 is movably sleeved on the side of the bottom end of the limit rod 109.

[0027] Preferably, the structure of the counterweight assembly 2 includes a servo motor 401, a connecting block 402 is provided on the lower surface of the servo motor 401, a transmission mechanism 403 is provided on the lower surface of the connecting block 402, rotating fasteners 404 are provided on both sides of the lower surface of the transmission mechanism 403, and a tap 405 is movably connected in the middle of the lower surface of the rotating fastener 404.

[0028] Preferably, the structure of the counterweight assembly 2 includes a storage table 501, a debris groove 502 is opened in the middle of the storage table 501, and the shape of the debris groove 502 is a semicircular runway, and the length of the debris groove 502 is greater than the outer diameter distance of the two taps 405, and the width of the debris groove 502 is 2-3 times the diameter of the tap 405, so that the product debris that is easy to fall off when the tap 405 is working will not accumulate on the upper surface of the storage table 501 and rub the product to affect the performance and appearance.

[0029] Preferably, the lower surface of the support plate 107 is movably connected to the upper surface of the limit plate 204, the lower surface of the second hinge block 206 is fixedly connected to the upper surface of the gravity block 108, and the front side of the limit plate 204 is movably connected to the middle part of the back side of the rod sleeve connecting block 307 with a screw, which is used to utilize the natural descending effect of the gravity of the gravity block 108 to roll the chain 202 on the gear shaft 203, so that the first hinge block 205 is scratched on the inside of the limit plate 204, and drives the rod sleeve connecting block 307 to move up and reduce the load of the cylinder barrel 302. The middle part of the lower surface of the rod sleeve connecting block 307 is movably connected to the upper surface of the spring 308, which is used to utilize the elasticity of the spring 308 to play a caching role, so that the telescopic rod 303 under the action of the cylinder barrel 302 does not directly act on the transmission mechanism 403, thereby reducing the wear degree of the tap 405 and improving its service life, and utilizing the compression and reset effect of the spring 308 to push the rod sleeve connecting block 307 upward, further reducing the load of the cylinder barrel 302.

[0030] Preferably, the seal 304 is movably connected to the connecting block 402, and is used to movably install the motor drive device 4 inside the seal 304, which is convenient for inspection and maintenance of the local equipment structure. The diameter of the rotating fastener 404 is 2-4 times the diameter of the tap 405, and is used to clamp taps 405 of different sizes, which is more adaptable to replacing the tap 405 according to the product; the width of the limit plate 204 matches the width of the inner front of the shell 101.

[0031] Preferably, the upper surface of the support arm 306 is movably connected to the lower surface of the storage table 501, and is used to provide a material processing platform directly below the tap 405. The width of the support plate 107 matches the width inside the upper surface of the shell 101, and is used to movably install the support plate 107 and the limit plate 204 on the shell 101, so as to limit the position of the counterweight assembly 2, improve the working stability of the counterweight assembly 2 and reduce vibration; the material of the gravity block 108 is iron alloy, which has the characteristics of heavy weight and wear resistance, and is used to provide gravity to realize the process of pulling the chain 202 downward.

[0032] Working principle: Install the base 103 and the bottom plate 104 connected to the housing 101 on the equipment of the product to be tapped, respectively install the support plate 107 on the stopper 106 to limit the position of the counterweight assembly 2, and install the limit plate 204 on the housing 101. Place the product to be tapped on the upper surface of the storage table 501 connected to the arm member 306 on the positioning sleeve rod seat 305 and define the position, and start the servo motor 401, the cylinder barrel 302 and the photoelectric sensor 1010 at the same time, then the cylinder barrel 302 and the piston 301 When starting, the seal 304 sleeved on the telescopic rod 303 is pushed to drive the rod sleeve connecting block 307 to move downward, and the first hinge block 205 connected to the rod sleeve connecting block 307 moves downward in the limit plate 204, so that the chain 202 in the double-ear hinge block 201 rotates around the gear shaft 203, and the second hinge block 206 at the other end of the chain 202 is pulled by the pulling force of the first hinge block 205 to pull the gravity block 108 to sleeve on the limit rod 109, so that the motor drive device 4 inside the seal 304 moves downward as a whole. And because the spring 308 connected to the bottom of the rod sleeve connecting block 307 is subjected to elastic buffering and the rod sleeve connecting block 307 is indirectly connected to the gravity of the gravity block 108, the defect of the tap 405 being easily worn due to the excessive downward movement speed of the motor drive device 4 is avoided, and the servo motor 401 starts to control the tap 405 connected to the rotating fastener 404 inside the transmission mechanism 403 to rotate, and the product on the storage table 501 is tapped. After the tapping is completed, when the motor drive device 4 needs to move upward as a whole, the weight The force block 108 is driven down by its own gravity to drive the chain 202 to pull the first hinge block 205 to move up in the limit plate 204. At the same time, the rod sleeve connecting block 307 connected to the first hinge block 205 moves up, driving the motor drive device 4 inside the seal 304 to move upward along the vertical telescopic rod 303. During this period, the photoelectric sensor 1010 detects the specific position of the motor drive device 4 in real time, and limits the lowest and highest points of the tap 405 through the limit block 102 and the sliding rod 105 to control the up and down displacement direction.

[0033] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Any modifications, equivalent substitutions, improvements, etc. made within the design concept of the utility model should be included in the protection scope of the utility model.

Claims

1. A self-made tapping machine, characterized in that: The machine comprises a body (1), a counterweight assembly (2) movably connected inside the body (1), a cylinder drive device (3) movably connected at the front of the counterweight assembly (2), a motor drive device (4) movably connected at the front of the cylinder drive device (3), and a product conveying platform (5) movably connected directly below the motor drive device (4) and above the front of the cylinder drive device (3); The structure of the counterweight assembly (2) comprises a double-ear hinge block (201), a gear shaft (203) is arranged inside the double-ear hinge block (201), the teeth of the gear shaft (203) are meshedly connected with a chain (202), the two ends of the chain (202) are respectively fixedly connected with a first hinge block (205) and a second hinge block (206), and the middle part of the side surface of the first hinge block (205) is slidably connected with a limit plate (204); The structure of the cylinder driving device (3) comprises a piston (301) and a cylinder barrel (302), wherein the piston (301) is movably connected to the cylinder barrel (302), telescopic rods (303) are arranged at both ends of the lower surface of the cylinder barrel (302), a sealing member (304) is movably sleeved on the side of the telescopic rod (303), a rod sleeve connecting block (307) is fixedly connected to one side of the lower surface of the sealing member (304), and the rod sleeve connecting block (307) is movably sleeved on the telescopic rod (303), a positioning sleeve rod seat (305) is fixedly connected to the lower surface of the telescopic rod (303), a support arm member (306) is fixedly connected to the front of the positioning sleeve rod seat (305), and a spring (308) is arranged in the middle of the upper surface of the positioning sleeve rod seat (305) and between the two telescopic rods (303).

2. A self-made tapping machine according to claim 1, characterized in that: The structure of the counterweight assembly (2) comprises a shell (101), two sides of the shell (101) close to the front are provided with limit blocks (102), the lower surface of the shell (101) is fixedly connected to a base (103), the lower surface of the base (103) is fixedly connected to a bottom plate (104), a sliding rod (105) is arranged inside the limit block (102), two sides of the shell (101) close to the front are fixedly connected to stop blocks (106), a support plate (107) is movably connected inside the upper surface of the shell (101) and on the upper surface of the stop block (106), a limit rod (109) is arranged inside the shell (101), and a gravity block (108) is movably sleeved on the side surface of the bottom end of the limit rod (109).

3. A self-made tapping machine according to claim 2, characterized in that: The structure of the counterweight assembly (2) comprises a servo motor (401), a connection block (402) is arranged on the lower surface of the servo motor (401), a transmission mechanism (403) is arranged on the lower surface of the connection block (402), rotating fasteners (404) are arranged on both sides of the lower surface of the transmission mechanism (403), and a tap (405) is movably connected to the middle part of the lower surface of the rotating fastener (404).

4. A self-made tapping machine according to claim 3, characterized in that: The structure of the counterweight assembly (2) includes a storage platform (501), a debris groove (502) is provided in the middle of the storage platform (501), and the shape of the debris groove (502) is a semicircular track, and the length of the debris groove (502) is greater than the outer diameter distance of the two taps (405), and the width of the debris groove (502) is 2-3 times the diameter of the tap (405).

5. A self-made tapping machine according to claim 3, characterized in that: The lower surface of the support plate (107) is movably connected to the upper surface of the limit plate (204), the lower surface of the second hinge block (206) is fixedly connected to the upper surface of the gravity block (108), the front surface of the limit plate (204) is movably connected to the middle part of the back side of the rod sleeve connecting block (307) by screws, and the middle part of the lower surface of the rod sleeve connecting block (307) is movably connected to the upper surface of the spring (308).

6. A self-made tapping machine according to claim 3, characterized in that: The sealing member (304) is movably engaged with the connecting block (402); the diameter of the rotating fastener (404) is 2-4 times the diameter of the tap (405); and the width of the limiting plate (204) matches the width of the interior of the front side of the housing (101).

7. A self-made tapping machine according to claim 4, characterized in that: The upper surface of the support arm (306) is movably connected to the lower surface of the storage platform (501), the width of the support plate (107) matches the width inside the upper surface of the shell (101), and the material of the gravity block (108) is iron alloy.