Novel industrial intelligent robot with positioning function
By designing a new industrial intelligent robot with automatic flip and positioning functions, the automatic flip of steel parts is achieved by using flip motors and clamping components, which facilitates the welding robot to weld the bottom end of the steel parts, solving the problem of manual flip increases labor intensity and reducing the Workers work hard and keep equipment clean.
Patent Information
- Application Number
- CN202420868295.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-25
AI Technical Summary
During the welding process, existing welding robots need to manually flip the steel parts to facilitate the welding of the bottom end of the steel parts, which increases the labor intensity and inconvenience of workers.
A new industrial intelligent robot with positioning function was designed to automatically flip the steel parts by flipping the motor, transmission column, limit ring and clamping components, and clamping the steel parts are clamped by clamping the clamping motor and bidirectional screw. And position and flip by adjusting the motor and translation motor to avoid manual operation.
The automatic flip of steel parts is realized, which facilitates the welding robot to weld the bottom end of the steel parts, reduces the labor intensity of workers, and prevents debris from accumulating through protective components and recycling boxes, keeping the equipment clean and efficient.
Smart Images
Figure CN222243241U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel piece welding, in particular to a novel industrial intelligent robot with a positioning function. Background Art
[0002] Welding robots are industrial robots that perform welding (including cutting and spraying). According to the definition of the International Organization for Standardization that industrial robots belong to standard welding robots, industrial robots are multi-purpose, reprogrammable, automatic control manipulators. The mechanical interface of an industrial robot is usually a connecting flange, which can be connected to different tools or end effectors. A welding robot is an industrial robot that has a welding tongs or welding (cutting) gun installed on the end shaft flange, so that it can perform welding, cutting or thermal spraying.
[0003] Among them, the "industrial intelligent welding robot with positioning and fixing functions" disclosed in the application number "CN202121229640.1" "comprises a welding table and a connecting part, the lower surface of the connecting part is fixedly installed with a welding robot body, and the surface of the welding table is fixedly provided with a mobile positioning mechanism. Compared with the existing technology, by turning on the motor and the welding robot body, the driving shaft of the motor drives a group of threaded rods to rotate, a group of threaded rods drives a group of transmission sprockets to rotate, and a group of transmission sprockets drives another group of transmission sprockets to rotate through the transmission chain, and the two groups of threaded rods rotate synchronously in the same direction, and the two groups of threaded rods cause the slider to move along the surface of the slide groove, and the slider drives the connecting part and the welding robot body to move, so that the welding end of the welding robot body moves horizontally and completes the welding of the two groups of steel parts, thereby completing the welding operation of the two groups of steel parts, thereby avoiding the poor welding effect of the steel parts caused by the horizontal deviation of the welding robot body during the welding process. "
[0004] However, the above method still has the following defects: the steel piece to be welded needs to be turned over manually, otherwise the bottom end of the steel piece cannot be welded, which increases the labor intensity of the workers and is very inconvenient. Utility Model Content
[0005] The utility model aims to provide a novel industrial intelligent robot with a positioning function, which has the effect of automatically turning over steel parts to be welded.
[0006] The above technical objectives of the utility model are achieved through the following technical solutions: a new type of industrial intelligent robot with a positioning function, comprising a base plate, a dovetail groove is provided at the top of the base plate, a protective component is provided inside the dovetail groove, a dovetail block is slidably connected to the inner wall of the dovetail groove, a connecting seat is provided at the top of the dovetail block and one side of the top of the base plate, the inner walls of the two connecting seats are slidably connected to a limiting ring, a flip motor is provided on one side of the two connecting seats, the transmission shafts of the two flip motors are provided with a transmission column, and a clamping component is provided at one end of the two transmission columns.
[0007] The utility model is further configured as follows: the surfaces of the two transmission columns are respectively connected to the inner walls of the two limit rings, the surfaces of the two transmission columns are respectively slidably connected to the inner walls of the two connecting seats, the two flip motors are both forward and reverse reduction servo motors, and the tops of the two connecting seats are provided with protective shells.
[0008] The utility model is further configured as follows: an adjusting motor, a translation motor and a support platform are respectively provided on one side of the base plate, the adjusting motor and the translation motor are both forward and reverse servo motors, a touch all-in-one machine is embedded on the surface of the support platform, sliding grooves are provided on the front and back sides of the base plate, a moving frame is slidably connected to the inner walls of the two sliding grooves, and a welding robot body is provided on the inner wall at the top of the moving frame.
[0009] The utility model is further configured as follows: the two clamping assemblies each include a rotating block, the two rotating blocks are respectively arranged at one end of the two transmission columns, a guide groove is opened on one side of the two rotating blocks, the inner walls of the two guide grooves are rotatably connected with a bidirectional screw rod through a bearing, and the surfaces of the two bidirectional screw rods are threadedly connected with two T-shaped clamps that slide with the guide grooves through screw nuts.
[0010] The utility model is further configured as follows: a clamping motor is provided at the top of each of the two rotating blocks, both of the clamping motors are forward and reverse motors, the transmission shafts of the two clamping motors are respectively connected to one end of two bidirectional screw rods, and the two clamping motors are respectively placed inside two protective shells.
[0011] The utility model is further configured as follows: a slag guide groove is provided on the inner wall of the bottom end of the dovetail groove, the inner wall of the dovetail groove is rotatably connected to a first transmission screw through a sealed bearing, the contact portion of the first transmission screw and the dovetail block is threadedly connected through a screw nut, one end of the first transmission screw is connected to the transmission shaft of the adjusting motor, the inner wall of one of the slide grooves is rotatably connected to a second transmission screw through a sealed bearing, the contact portion of the second transmission screw and the moving frame is threadedly connected through a screw nut, and one end of the second transmission screw is connected to the transmission shaft of the translation motor.
[0012] The utility model is further configured as follows: the protective component includes a three-sided long strip block and two fixed rings, the three-sided long strip block is arranged on the inner wall of the slag guide groove, and the surface of the three-sided long strip block is slidably connected with a plurality of anti-slip blocks, and a slip ring is provided on the top of the plurality of anti-slip blocks, and a first air tube cloth is provided between every two adjacent slip rings, one of the fixed rings is arranged on the inner wall on one side of the dovetail groove, and the other fixed ring is arranged on one side of the dovetail block, and a second air tube cloth is provided between the two fixed rings and the corresponding slip rings, and the two fixed rings, the plurality of slip rings, the plurality of first air tube cloths and the two second air tube cloths are all sleeved on the outside of the first transmission screw.
[0013] The utility model is further configured as follows: three support blocks are provided at the bottom end of the base plate, an L-shaped plate is provided between two of the support blocks, a recovery box is slidably connected between the two support blocks, the back of the recovery box is slidably connected to the inner wall of the back of the L-shaped plate, the bottom end of the recovery box is slidably connected to the inner wall of the bottom end of the L-shaped plate, two handles are provided on the front of the recovery box, and the interior of the recovery box is connected to the interior of the slag guide trough.
[0014] In summary, the utility model has the following beneficial effects: the utility model drives the two transmission columns to rotate through two flipping motors, and the two transmission columns will drive the two limit rings and the two clamping assemblies to rotate, and the two clamping assemblies drive the two steel parts to rotate, thereby realizing the flipping of the two steel parts, which is convenient for the welding robot body to weld the bottom ends of the two steel parts, and there is no need to manually flip the two steel parts, thereby reducing the labor intensity of workers. The first air duct cloth and the second air duct cloth will prevent debris from falling onto the surface of the first transmission screw rod and protect the first transmission screw rod. Part of the debris falls into the interior of the recovery box along the inclined surface of the slag guide groove, thereby preventing debris from accumulating inside the dovetail groove and facilitating the sliding of the dovetail block. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model;
[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0017] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure at point A;
[0018] Figure 4 For this utility model Figure 2 A schematic diagram of the enlarged structure at B;
[0019] Figure 5 It is a schematic diagram of the side cross-sectional structure of the utility model;
[0020] Figure 6 For this utility model Figure 5 Enlarged structural diagram at C.
[0021] In the figure: 1. bottom plate; 2. dovetail groove; 3. dovetail block; 4. connecting seat; 5. limit ring; 6. support block; 7. clamping assembly; 701. rotating block; 702. guide groove; 703. bidirectional screw rod; 704. T-type clamping plate; 705. clamping motor; 8. protection assembly; 801. triangular long block; 802. fixing ring; 803. anti-drop block; 804. slip ring; 9. flip motor; 10. transmission column; 11. protective shell; 12. adjustment motor; 13. translation motor; 14. support table; 15. touch all-in-one machine; 16. slide groove; 17. mobile frame; 18. welding robot body; 19. slag guide groove; 20. first transmission screw rod; 21. second transmission screw rod; 22. L-type plate; 23. recovery box; 24. handle. DETAILED DESCRIPTION
[0022] The present invention will be further described below with reference to the accompanying drawings in the embodiments of the present invention.
[0023] See also Figures 1 to 6 In the embodiment of the utility model, a new type of industrial intelligent robot with a positioning function includes a base plate 1, a dovetail groove 2 is opened at the top of the base plate 1, a protective component 8 is arranged inside the dovetail groove 2, a dovetail block 3 is slidably connected to the inner wall of the dovetail groove 2, a connecting seat 4 is fixedly arranged at the top of the dovetail block 3 and one side of the top of the base plate 1, a limiting ring 5 is slidably connected to the inner walls of the two connecting seats 4, a flip motor 9 is fixedly arranged on one side of the two connecting seats 4, a transmission shaft of the two flip motors 9 is fixedly provided with a transmission column 10, and a clamping component 7 is arranged at one end of the two transmission columns 10.
[0024] In the present embodiment, preferably, the surfaces of the two transmission columns 10 are respectively fixedly connected to the inner walls of the two limit rings 5, and the surfaces of the two transmission columns 10 are respectively slidably connected to the inner walls of the two connecting seats 4. The two flip motors 9 are both forward and reverse reduction servo motors. A protective shell 11 is fixedly provided on the top of the two connecting seats 4. The limit ring 5 can rotate on the inner wall of the connecting seat 4. When rotating, the transmission column 10 is limited by the limit ring 5 and the inner wall of the connecting seat 4 to prevent the transmission column 10 from detaching from the connecting seat 4.
[0025] In the present embodiment, preferably, an adjusting motor 12, a translation motor 13 and a support table 14 are fixedly provided on one side of the base plate 1, respectively; the adjusting motor 12 and the translation motor 13 are both forward and reverse servo motors; a touch all-in-one machine 15 is embedded on the surface of the support table 14; slide grooves 16 are provided on the front and back sides of the base plate 1; a moving frame 17 is slidably connected to the inner walls of the two slide grooves 16; a welding robot body 18 is fixedly provided on the inner wall at the top of the moving frame 17; the adjusting motor 12, the translation motor 13 and the welding robot body 18 are controlled by the touch all-in-one machine 15; the two flip motors 9 are simultaneously controlled to rotate by the touch all-in-one machine 15; the two clamping motors 705 are simultaneously controlled to rotate by the touch all-in-one machine 15; and the slide groove 16 guides the movement of the moving frame 17.
[0026] In this embodiment, preferably, the two clamping assemblies 7 both include a rotating block 701, and the two rotating blocks 701 are respectively fixedly arranged at one end of the two transmission columns 10, and a guide groove 702 is opened on one side of the two rotating blocks 701, and the inner walls of the two guide grooves 702 are rotatably connected with a bidirectional screw rod 703 through bearings, and the surfaces of the two bidirectional screw rods 703 are threadedly connected with two T-shaped clamps 704 sliding with the guide grooves 702 through screw nuts, and the bidirectional screw rods 703 are rotated, and the bidirectional screw rods 703 will drive the two T-shaped clamps 704 to move, and the T-shaped clamps 704 clamp the welded steel parts between the two moving T-shaped clamps 704.
[0027] In this embodiment, preferably, a clamping motor 705 is fixedly provided on the top of the two rotating blocks 701, and both clamping motors 705 are forward and reverse motors. The transmission shafts of the two clamping motors 705 are respectively fixedly connected to one end of the two bidirectional screw rods 703, and the two clamping motors 705 are respectively placed inside the two protective shells 11. The bidirectional screw rods 703 are driven to rotate by the clamping motors 705 to achieve automatic clamping.
[0028] In the present embodiment, preferably, a slag guide groove 19 is provided on the inner wall of the bottom end of the dovetail groove 2, and the inner wall of the dovetail groove 2 is rotatably connected to a first transmission screw 20 through a sealed bearing, and the contact portion of the first transmission screw 20 and the dovetail block 3 is threadedly connected through a screw nut, and one end of the first transmission screw 20 is fixedly connected to the transmission shaft of the adjusting motor 12, and the inner wall of one of the slide grooves 16 is rotatably connected to a second transmission screw 21 through a sealed bearing, and the contact portion of the second transmission screw 21 and the moving frame 17 is threadedly connected through a screw nut, and one end of the second transmission screw 21 is fixedly connected to the transmission shaft of the translation motor 13, and the adjusting motor 12 drives the dovetail block 3 to move through the first transmission screw 20, and the dovetail block 3 will drive the top connecting seat 4 to move, and the distance between the two clamping assemblies 7 is adjusted by shortening the distance between the two connecting seats 4;
[0029] In this embodiment, preferably, the protective component 8 includes a triangular long strip block 801 and two fixed rings 802, the triangular long strip block 801 is fixedly arranged on the inner wall of the slag guide groove 19, and a plurality of anti-slip blocks 803 are slidably connected to the surface of the triangular long strip block 801, and a slip ring 804 is fixedly arranged on the top of the plurality of anti-slip blocks 803, and a first air tube cloth is arranged between every two adjacent slip rings 804, wherein one of the fixed rings 802 is fixedly arranged on the inner wall on one side of the dovetail groove 2, and the other fixed ring 802 is fixedly arranged on one side of the dovetail block 3, and a second air tube cloth is fixedly arranged between the two fixed rings 802 and the corresponding slip rings 804, and the two fixed rings 802, the plurality of slip rings 804, the plurality of first air tube cloths and the two second air tube cloths are all sleeved on the outside of the first transmission screw 20, and the first air tube cloth and the second air tube cloth can prevent the debris generated by the welding robot body 18 when cutting steel parts from falling into the surface of the first transmission screw 20, thereby protecting the first transmission screw 20.
[0030] In the present embodiment, preferably, three support blocks 6 are fixedly provided at the bottom end of the base plate 1, wherein an L-shaped plate 22 is fixedly provided between two support blocks 6, wherein a recovery box 23 is slidably connected between the two support blocks 6, the back side of the recovery box 23 is slidably connected to the inner wall of the back side of the L-shaped plate 22, and two handles 24 are fixedly provided on the front side of the recovery box 23, and the interior of the recovery box 23 is connected to the interior of the slag guide groove 19. Part of the debris generated by the welding robot body 18 during cutting will fall into the dovetail groove 2, and this part of the debris will fall into the interior of the recovery box 23 along the inclined surface of the slag guide groove 19, preventing the debris from accumulating inside the dovetail groove 2, which is beneficial to the sliding of the dovetail block 3.
[0031] When in use, first place the two steel parts between the two corresponding T-shaped clamping plates 704, and start the two clamping motors 705 at the same time through the touch all-in-one machine 15. The two clamping motors 705 will drive the two T-shaped clamping plates 704 to move through the two bidirectional screw rods 703. The four T-shaped clamping plates 704 clamp the two steel parts to fix the two steel parts. Then, start the adjusting motor 12 through the touch all-in-one machine 15. The adjusting motor 12 drives the dovetail block 3 to move through the first transmission screw rod 20. The dovetail block 3 drives the top connecting seat 4 to move. The distance between the two clamping assemblies 7 is adjusted by shortening the distance between the two connecting seats 4, so that the two steel parts are fitted together and the positioning of the two steel parts is completed. Then, start the translation motor 13 and the welding robot body 18 through the touch all-in-one machine 15. The translation motor 13 drives the moving frame 17 and the welding robot body 18 to move through the second transmission screw rod 21. After the moving frame 17 stops moving, the welding robot body 18 performs welding operations.
[0032] When the two steel parts need to be flipped, the welding robot body 18 is driven to move by the touch integrated machine 15 and the translation motor 13, so that the welding robot body 18 is forced to move away from the two steel parts. Then, the two flip motors 9 are started by the touch integrated machine 15. The two flip motors 9 drive the two transmission columns 10 to rotate. The two transmission columns 10 will drive the two limit rings 5 and the two rotating blocks 701 to rotate. The two rotating blocks 701 drive the four T-shaped clamps 704 to rotate. The four T-shaped clamps 704 drive the two steel parts to rotate. The flip motor 9 stops rotating after the rotating block 701 rotates 180°, thereby realizing the flipping of the two steel parts, which is convenient for the welding robot body 18 to weld the bottom ends of the two steel parts (the bottom ends of the steel parts become the top ends after flipping). There is no need to manually flip the two steel parts, thereby reducing the labor intensity of workers.
[0033] The above description is only a preferred embodiment of the present utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the present utility model patent application are included in the scope of the present utility model patent application.
Claims
1. A novel industrial intelligent robot with positioning function, comprising a base plate (1), characterized in that: A dovetail groove (2) is provided at the top of the base plate (1), a protective component (8) is provided inside the dovetail groove (2), a dovetail block (3) is slidably connected to the inner wall of the dovetail groove (2), a connecting seat (4) is provided at the top of the dovetail block (3) and one side of the top of the base plate (1), the inner walls of the two connecting seats (4) are slidably connected to a limit ring (5), a flip motor (9) is provided on one side of the two connecting seats (4), the transmission shafts of the two flip motors (9) are provided with a transmission column (10), and one end of the two transmission columns (10) is provided with a clamping component (7).
2. According to claim 1, a new type of industrial intelligent robot with positioning function is characterized in that: The surfaces of the two transmission columns (10) are respectively connected to the inner walls of the two limit rings (5), and the surfaces of the two transmission columns (10) are respectively slidably connected to the inner walls of the two connection seats (4). The two flip motors (9) are both forward and reverse reduction servo motors, and the top ends of the two connection seats (4) are provided with protective shells (11).
3. The novel industrial intelligent robot with positioning function according to claim 1 is characterized in that: An adjusting motor (12), a translation motor (13) and a support platform (14) are respectively provided on one side of the base plate (1); the adjusting motor (12) and the translation motor (13) are both forward and reverse servo motors; a touch integrated device (15) is embedded on the surface of the support platform (14); a slide groove (16) is provided on the front and back sides of the base plate (1); a moving frame (17) is slidably connected to the inner walls of the two slide grooves (16); and a welding robot body (18) is provided on the inner wall of the top end of the moving frame (17).
4. The novel industrial intelligent robot with positioning function according to claim 2 is characterized in that: The two clamping assemblies (7) each comprise a rotating block (701), the two rotating blocks (701) being respectively arranged at one end of two transmission columns (10), a guide groove (702) being provided on one side of the two rotating blocks (701), the inner walls of the two guide grooves (702) being rotatably connected to a bidirectional screw rod (703) via a bearing, and the surfaces of the two bidirectional screw rods (703) being threadedly connected to two T-shaped clamping plates (704) that slide with the guide grooves (702) via screw nuts.
5. The novel industrial intelligent robot with positioning function according to claim 4 is characterized in that: A clamping motor (705) is provided at the top of each of the two rotating blocks (701); both of the clamping motors (705) are forward and reverse motors; the transmission shafts of the two clamping motors (705) are respectively connected to one end of two bidirectional lead screws (703); and the two clamping motors (705) are respectively placed inside two protective shells (11).
6. The novel industrial intelligent robot with positioning function according to claim 3 is characterized in that: The inner wall of the bottom end of the dovetail groove (2) is provided with a slag guide groove (19), the inner wall of the dovetail groove (2) is rotatably connected to a first transmission screw (20) via a sealed bearing, the contact portion of the first transmission screw (20) and the dovetail block (3) is threadedly connected via a screw nut, one end of the first transmission screw (20) is connected to the transmission shaft of the adjustment motor (12), the inner wall of one of the slide grooves (16) is rotatably connected to a second transmission screw (21) via a sealed bearing, the contact portion of the second transmission screw (21) and the moving frame (17) is threadedly connected via a screw nut, and one end of the second transmission screw (21) is connected to the transmission shaft of the translation motor (13).
7. The novel industrial intelligent robot with positioning function according to claim 6 is characterized in that: The protection component (8) comprises a triangular strip block (801) and two fixed rings (802), wherein the triangular strip block (801) is arranged on the inner wall of the slag guide groove (19), and a plurality of anti-slip blocks (803) are slidably connected to the surface of the triangular strip block (801), and a slip ring (804) is provided at the top of each of the plurality of anti-slip blocks (803), and a first air duct cloth is provided between each two adjacent slip rings (804), wherein one of the fixed rings (802) is arranged on the inner wall of one side of the dovetail groove (2), and the other fixed ring (802) is arranged on one side of the dovetail block (3), and a second air duct cloth is provided between the two fixed rings (802) and the corresponding slip rings (804), and the two fixed rings (802), the plurality of slip rings (804), the plurality of first air duct cloths and the two second air duct cloths are all sleeved on the outside of the first transmission screw rod (20).
8. The novel industrial intelligent robot with positioning function according to claim 6 is characterized in that: Three support blocks (6) are provided at the bottom end of the bottom plate (1), wherein an L-shaped plate (22) is provided between two of the support blocks (6), wherein a recovery box (23) is slidably connected between the two support blocks (6), the back side of the recovery box (23) is slidably connected to the inner wall of the back side of the L-shaped plate (22), the bottom end of the recovery box (23) is slidably connected to the inner wall of the bottom end of the L-shaped plate (22), the front side of the recovery box (23) is provided with two handles (24), and the interior of the recovery box (23) is connected to the interior of the slag guide groove (19).
Citation Information
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