Steel member assembling device with auxiliary material jig frame
By introducing auxiliary material tire frames and h-shaped bracket structures into the steel component assembly device, the problem of multiple lifting during the H-shaped steel assembly process is solved, and an efficient assembly process is realized, reducing the number of workpiece flips and site occupation. Improves productivity and safety.
Patent Information
- Application Number
- CN202421076843.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-17
AI Technical Summary
In building steel structures, during the establishment of welding H-shaped steel, existing equipment requires the lifting of flange plates and webs multiple times, which makes it time-consuming and labor-intensive, affects welding processing efficiency and increases production safety risks.
Design a steel component assembly device with auxiliary material tire frame, by setting an inlet conveying roller and an outlet conveying roller at the inlet and outlet side of the assembly machine, and setting an auxiliary material placement mechanism outside the outlet conveying roller, using an h-shaped bracket and transverse truss structure, reducing the number of lifting times and site occupation, and using locking rollers and universal rollers to fix auxiliary materials to improve assembly efficiency.
It greatly reduces the number of workpiece lifting and flips, shortens working hours, improves work efficiency, avoids idle work, improves production efficiency, saves time, and significantly improves economic benefits.
Smart Images

Figure CN222243259U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of H-shaped steel component assembly and manufacturing equipment, in particular to a steel component assembly device with an auxiliary material frame. Background Art
[0002] Welded H-shaped steel is widely used in building steel structures. When the assembly machine assembles the H-shaped component, it is necessary to use a crane to first lift a flange plate and place it on the assembly roller, and then lift a web plate and the flange plate to assemble into a T shape. After the T-shaped assembly and welding is completed, the flange plate on the other side is lifted and placed on the assembly roller, and the welded T-shaped steel is turned over and welded with the other flange plate to form an H-shaped steel. For each H-shaped steel to be welded, the crane must lift it back and forth at least four times, which is time-consuming and labor-intensive. It not only affects the welding processing efficiency of the steel components, but also the repeated lifting obviously affects production safety. Utility Model Content
[0003] The purpose of the utility model is to provide a steel component assembly device with an auxiliary material frame in view of the above situation. The device is improved on the basis of the existing assembly machine equipment, which significantly improves the assembly efficiency.
[0004] The specific scheme of the utility model is: a steel component assembling device with an auxiliary material tire frame, comprising an assembling machine body, an inlet conveying roller and an outlet conveying roller are respectively arranged on the inlet side and the outlet side of the assembling machine body, an auxiliary material placing mechanism is arranged on the outside of the outlet conveying roller, the auxiliary material placing mechanism is composed of a plurality of H-shaped brackets, all of which are arranged side by side in parallel and connected as a whole by a transverse truss, the H-shaped bracket is composed of a first vertical pole, a second vertical pole and a crossbar, the first vertical pole is longer than the second vertical pole, one end of the crossbar is detachably connected to the inner side wall of the first vertical pole, the other end of the crossbar is detachably connected to the top end of the second vertical pole, a locking roller is arranged at the bottom of the first vertical pole, and a universal roller is arranged at the bottom of the second vertical pole.
[0005] Furthermore, one end of the cross arm in the utility model is detachably connected to the inner side wall of the first vertical pole, and the connection method is a fastening bolt connection. A plurality of bolt holes are opened on the side wall of the first vertical pole from top to bottom, and the fastening bolt passes through the bolt holes on the first vertical pole and is connected to the end of the cross arm; the other end of the cross arm is detachably connected to the top end of the second vertical pole by a fastening bolt, and the fastening bolt is connected to the cross arm by a nut sinking method.
[0006] Furthermore, in the present invention, the first upright pole and the second upright pole are both made of I-beams.
[0007] Furthermore, in the present invention, a bottom plate is provided at the bottom of the first vertical pole and the second vertical pole, and a locking roller and a universal roller are respectively installed at the bottom of the corresponding bottom plate, wherein the locking roller is provided with a roller lock.
[0008] The implementation of the utility model greatly reduces the number of times the workpiece is lifted and turned over, avoids the occupation of a large amount of space, shortens the working hours, improves the work efficiency, avoids idle work, and the auxiliary material frame is safe and practical, simple to make, high in production efficiency, can save a lot of time, and has obvious economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0010] Figure 2 It is a schematic diagram of the auxiliary material placement mechanism structure in the utility model;
[0011] Figure 3 yes Figure 2 Enlarged schematic diagram of the structure at K in the middle.
[0012] In the figure: 1—inlet conveyor roller, 2—assembly machine body, 3—auxiliary material placement mechanism, 4—exit conveyor roller, 5—transverse truss, 6—first vertical pole, 7—cross arm, 8—second vertical pole, 9—locking roller, 10—bottom plate, 11—universal roller, 12—bolt hole. DETAILED DESCRIPTION
[0013] The following will be combined with the accompanying drawings of the utility model to clearly and completely describe the technical solution of the utility model. It is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the protection scope of the utility model. In the description of the utility model, it should be noted that the terms "upper", "lower", "inside", "outside" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when used, which is only for the convenience of describing the utility model or simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.
[0014] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0015] See also Figure 1 to Figure 3 The utility model is a steel component assembly device with an auxiliary material tire frame, which has an assembly machine body 2, an inlet conveying roller 1 and an outlet conveying roller 4 are respectively arranged on the inlet side and the outlet side of the assembly machine body, and an auxiliary material placement mechanism 3 is arranged on the outer side of the outlet conveying roller, the auxiliary material placement mechanism is composed of a plurality of H-shaped brackets, all of which are arranged side by side in parallel and connected as a whole by a transverse truss 5, the H-shaped bracket is composed of a first vertical pole 6, a second vertical pole 8 and a cross arm 7, the first vertical pole is longer than the second vertical pole, one end of the cross arm is detachably connected to the inner side wall of the first vertical pole, and the other end of the cross arm is detachably connected to the top end of the second vertical pole, a locking roller 9 is arranged at the bottom of the first vertical pole, and a universal roller 11 is arranged at the bottom of the second vertical pole.
[0016] Furthermore, one end of the cross arm described in the utility model is detachably connected to the inner wall of the first vertical pole, and the connection method is a fastening bolt connection. A plurality of bolt holes 12 are opened on the side wall of the first vertical pole from top to bottom, and the fastening bolts pass through the bolt holes on the first vertical pole and are connected to the end of the cross arm. Such a structural design can adjust the installation of the cross arm according to the height of the outlet conveyor roller. The other end of the cross arm is detachably connected to the top end of the second vertical pole and is also connected by a fastening bolt, and the fastening bolt is connected to the cross arm by sinking the nut.
[0017] Furthermore, in the present invention, the first upright pole and the second upright pole are both made of I-beams.
[0018] Furthermore, in the utility model, a base plate is provided at the bottom of the first vertical pole and the second vertical pole, and a locking roller and a universal roller are respectively installed at the bottom of the corresponding base plate, wherein the locking roller is provided with a roller lock, and rollers with locking function are also easily purchased on the market.
[0019] Generally in the workshop, the roller table of the welding machine is 650mm high and 12 meters long. The auxiliary material placement mechanism in the utility model needs to be higher than the roller table, with a design height of 750mm and a width of 800mm. The back column is 1300mm high and is set at an interval of 2.5m. The length is greater than the roller table, about 13 meters. It can be made of I-beam profiles or H-shaped plates. Each H-shaped bracket is connected into one with a transverse truss made of strips or profiles to prevent tipping. The bottom plate of the H-shaped bracket is installed with locking rollers and universal rollers. Of course, if long-term fixed installation is required, it can be fixed to the ground with expansion bolts.
[0020] The auxiliary material placement mechanism in the utility model can bear a load within 10 tons, and can lift no less than 20 flange plates at a time and place them on the H-shaped bracket. When assembling H-shaped steel, a hook (a self-made hook made of round steel) is directly used to pull the flange plate into the roller of the assembly machine for assembly welding, thereby reducing the number of lifting times to achieve the purpose of high efficiency and energy saving.
[0021] Each time all the flange plates are placed on the H-shaped bracket, the entire bracket can be pulled to a suitable position as needed, and then locked and fixed, and the bracket position can be adjusted as needed.
[0022] The implementation of the utility model greatly reduces the number of times the workpiece is lifted and turned over, avoids the occupation of a large amount of space, shortens the working hours, improves the work efficiency, avoids idle work, and the auxiliary material frame is safe and practical, simple to make, high in production efficiency, can save a lot of time, and has obvious economic benefits.
Claims
1. A steel component assembly device with an auxiliary material frame, comprising an assembly machine body, an inlet conveying roller and an outlet conveying roller are respectively arranged on the inlet side and the outlet side of the assembly machine body, characterized in that: An auxiliary material placement mechanism is arranged on the outer side of the outlet conveyor roller, and the auxiliary material placement mechanism is composed of a plurality of H-shaped brackets, all of which are arranged side by side in parallel and connected as a whole by a transverse truss, and the H-shaped bracket is composed of a first vertical pole, a second vertical pole and a crossbar, the first vertical pole is longer than the second vertical pole, one end of the crossbar is detachably connected to the inner side wall of the first vertical pole, and the other end of the crossbar is detachably connected to the top end of the second vertical pole, a locking roller is arranged at the bottom of the first vertical pole, and a universal roller is arranged at the bottom of the second vertical pole.
2. The steel component assembly device with auxiliary material frame according to claim 1, characterized in that: One end of the cross arm is detachably connected to the inner side wall of the first vertical pole, and the connection method is a fastening bolt connection. A plurality of bolt holes are opened on the side wall of the first vertical pole from top to bottom, and the fastening bolt passes through the bolt holes on the first vertical pole and is connected to the end of the cross arm; the other end of the cross arm is detachably connected to the top end of the second vertical pole and is also connected by a fastening bolt, and the fastening bolt is connected to the cross arm by sinking the nut.
3. The steel component assembly device with auxiliary material frame according to claim 1, characterized in that: The first vertical pole and the second vertical pole are both made of I-beams.
4. The steel component assembly device with auxiliary material frame according to claim 1, characterized in that: The bottom of the first vertical pole and the second vertical pole are both provided with a bottom plate, and the locking roller and the universal roller are respectively installed at the bottom of the corresponding bottom plate, wherein the locking roller is equipped with a roller lock buckle.