Welding device for producing speed reducer shell
By designing welding devices for fixed columns, screws, clamps and auxiliary components, the problem of cumbersome position adjustment and poor stability during welding of reducer shells is solved, and efficient and stable welding effect is achieved, suitable for speed reduction of different sizes The cabinet.
Patent Information
- Application Number
- CN202420887646.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The existing reducer shell welding device needs to frequently adjust the housing position during the welding process, resulting in position deviation and affecting the welding effect. The welding steps are cumbersome, and the stability, high pressure and low efficiency are poor when holding the welding gun.
A welding device including fixed columns, screws, clamps, auxiliary components and support components is designed. Through the cooperation of the driving motor and auxiliary components, the stable fixing and adjustment of the reducer housing is achieved, supporting the welding gun, and improving welding stability. and flexibility.
It realizes convenient adjustment of the reducer shell and welding torch surface in a fixed position, improves welding coherence and efficiency, reduces hand pressure, enhances welding stability, and adapts to the welding needs of shells of different sizes.
Smart Images

Figure CN222243339U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reducer housing production equipment, in particular to a welding device for reducing gear housing production. Background Art
[0002] A reducer is an independent component consisting of a gear drive, worm drive, or gear-worm drive enclosed in a rigid housing. It is often used as a reduction transmission device between the prime mover and the working machine. When the reducer housing is produced, in order to make the connection more secure, it is fixed and installed by welding, thus using a welding device.
[0003] Although the existing welding devices have a certain function of temporarily fixing the shell, the reducer shell will be continuously welded on multiple surfaces during actual welding. Therefore, after welding one surface, the traditional welding device needs to release the restriction on the shell before adjusting the plane to be welded, which makes the entire welding step too cumbersome, and re-fixing the position of the shell multiple times may cause the position of the reducer shell to deviate from the initial position, thereby affecting the welding effect of the overall device. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a welding device for producing a reducer housing, which solves the problems mentioned in the above background.
[0005] The utility model provides the following technical solutions: a welding device for the production of reducer housings, comprising: a loading base, a fixing column is fixedly installed on the loading base, a screw rod is rotatably arranged on the fixing column, a clamping block is also slidably arranged on the fixing column, and the clamping block is threadedly connected to the screw rod; a first auxiliary component, the first auxiliary component is movably arranged on the clamping block, and the first auxiliary component is in contact with the reducer housing; a second auxiliary component, the second auxiliary component is movably arranged on the loading base, and the second auxiliary component cooperates with the first auxiliary component to rotatably adjust the side of the reducer housing close to the welding gun; a supporting component, the supporting component is also movably arranged on the loading base, and the supporting component is used to support the welding gun.
[0006] Preferably, the first auxiliary component includes a movable rod, a connecting block, a first spring, a limiting gear, a square rod and a first positioning block, the movable rod is movably set on the clamping block, the connecting block is rotatably set on the movable rod, the two ends of the first spring are respectively fixedly connected to the connecting block and the clamping block, the limiting gear is fixedly installed on the movable rod, the square rod is fixedly installed on the end face of the movable rod close to the first positioning block, the first positioning block is rotatably set on the clamping block, and the square rod is also plugged into the first positioning block.
[0007] Preferably, the second auxiliary component includes a slider, a second positioning block, a friction block, a second spring, a connecting rope and a steering shaft, the slider is slidably set on the loading base, the second positioning block is rotatably set on the loading base, the friction block is slidably set on the loading base, the two ends of the second spring are respectively fixedly connected to the friction block and the loading base, the connecting rope is movably set inside the loading base, and the steering shaft is rotatably set inside the loading base.
[0008] Preferably, the support assembly includes a slide, a support rod, a support seat, a rotating rod, a reset torsion spring, an insert block, a connecting rod and a fixed ring. The slide is slidably arranged on the loading base, the support rod is slidably arranged on the slide, the support seat is movably arranged on the slide, and the support seat is in contact with the welding gun, the rotating rod is rotatably arranged on the slide, the two ends of the reset torsion spring are respectively fixedly connected to the fixed ring and the slide, the insert block is slidably arranged on the slide and plugged into the support rod, the two ends of the connecting rod are respectively movably connected to the insert block and the rotating rod, and the fixing ring is fixedly installed on the rotating rod.
[0009] Preferably, a driving motor is provided on the fixing column, and an output shaft of the driving motor passes through the fixing column and is fixedly connected to the screw rod.
[0010] Preferably, the end surfaces of the first positioning block, the second positioning block and the friction block are all provided with small grooves or protrusions for increasing friction. In an initial state, the limit gear is meshed with the clamping block, and the friction block is in contact with the second positioning block.
[0011] Preferably, there are two steering shafts in total, and the two ends of the connecting rope are respectively passed around the two steering shafts and fixedly connected to the friction block and the sliding block.
[0012] Preferably, a central axis of the first positioning block coincides with a central axis of the second positioning block, and the first positioning block is located above the second positioning block.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. The welding device for the production of reducer housing is provided with a first auxiliary component and a second auxiliary component, so that after the overall device fixes the position of the reducer housing to be welded, the specific states of the second auxiliary component and the first auxiliary component are adjusted in sequence, and the housing can be rotated while the housing is tightened and fixed, and the adjacent surface of the reducer housing and the welding gun can be changed, thereby facilitating the overall device to perform continuous welding and improving the overall welding effect to meet practical use.
[0015] 2. The welding device for the production of reducer housings is provided with a support assembly so that the overall device can provide a support point for the welding gun, so that when the user holds the welding gun for welding, the stability of welding is enhanced, thereby reducing the pressure on the user's hands during welding, thereby improving the actual welding efficiency. At the same time, the overall height of the support assembly can be adjusted according to actual conditions to improve the flexibility of the overall device and meet the use of welding reducer housings of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the square rod structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the steering shaft structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the friction block structure of the utility model;
[0020] Figure 5 This is a schematic diagram of the structure of the rotating rod of the utility model;
[0021] Figure 6 for Figure 5 A schematic diagram of the enlarged structure in the middle.
[0022] In the figure: 1. loading base; 2. fixing column; 3. screw rod; 4. driving motor; 5. clamping block; 6. first auxiliary component; 61. movable rod; 62. connecting block; 63. first spring; 64. limiting gear; 65. square rod; 66. first positioning block; 7. second auxiliary component; 71. sliding block; 72. second positioning block; 73. friction block; 74. second spring; 75. connecting rope; 76. steering shaft; 8. supporting component; 81. sliding seat; 82. supporting rod; 83. supporting seat; 84. rotating rod; 85. reset torsion spring; 86. plug-in block; 87. connecting rod; 88. fixing ring. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-6A welding device for the production of reducer housings comprises: a loading base 1, a fixing column 2 is fixedly mounted on the loading base 1, a screw rod 3 is rotatably arranged on the fixing column 2, a clamping block 5 is also slidably arranged on the fixing column 2, and the clamping block 5 is threadedly connected to the screw rod 3; a driving motor 4 is arranged on the fixing column 2, and the output shaft of the driving motor 4 passes through the fixing column 2 and is fixedly connected to the screw rod 3, so that the overall structure is more complete, thereby meeting the actual use of reducer housing welding.
[0025] The first auxiliary component 6 is movably arranged on the clamping block 5, and the first auxiliary component 6 is in contact with the reducer housing; the first auxiliary component 6 includes a movable rod 61, a connecting block 62, a first spring 63, a limiting gear 64, a square rod 65 and a first positioning block 66, the movable rod 61 is movably arranged on the clamping block 5, the connecting block 62 is rotatably arranged on the movable rod 61, the two ends of the first spring 63 are respectively fixedly connected with the connecting block 62 and the clamping block 5, the limiting gear 64 is fixedly installed on the movable rod 61, the square rod 65 is fixedly installed on the end face of the movable rod 61 close to the first positioning block 66, the first positioning block 66 is rotatably arranged on the clamping block 5, and the square rod 65 is also plugged with the first positioning block 66, the second auxiliary component 7, the second auxiliary component 7 is movably arranged on the loading base 1, and the second auxiliary component 7 is used in conjunction with the first auxiliary component 6 to rotatably adjust the side of the reducer housing close to the welding gun; the second auxiliary component 7 includes a slider 71, a second positioning block 72, a friction block 73, a second spring 74, a connecting block The rope 75 and the steering shaft 76, the slider 71 are slidably arranged on the loading base 1, the second positioning block 72 is rotatably arranged on the loading base 1, the friction block 73 is slidably arranged on the loading base 1, the two ends of the second spring 74 are respectively fixedly connected with the friction block 73 and the loading base 1, the connecting rope 75 is movably arranged inside the loading base 1, the steering shaft 76 is rotatably arranged inside the loading base 1, and the end faces of the first positioning block 66, the second positioning block 72 and the friction block 73 are all provided with small grooves or protrusions for increasing friction. In the initial state, the limit gear 64 is engaged with the clamping block 5, the friction block 73 is in contact with the second positioning block 72, and there are two steering shafts 76. The two ends of the connecting rope 75 are respectively bypassed by the two steering shafts 76 and are fixedly connected with the friction block 73 and the slider 71. The central axis of the first positioning block 66 coincides with the central axis of the second positioning block 72, and the first positioning block 66 is located above the second positioning block 72, which can ensure that the established structure can operate stably and reasonably, thereby achieving the pre-established purpose.
[0026] The support assembly 8 is also movably arranged on the loading base 1, and the support assembly 8 is used to support the welding gun. The support assembly 8 includes a slide 81, a support rod 82, a support seat 83, a rotating rod 84, a reset torsion spring 85, an insert block 86, a connecting rod 87 and a fixing ring 88. The slide 81 is slidably arranged on the loading base 1, the support rod 82 is slidably arranged on the slide 81, the support seat 83 is movably arranged on the slide 81, and the support seat 83 is in contact with the welding gun, the rotating rod 84 is rotatably arranged on the slide 81, the two ends of the reset torsion spring 85 are respectively fixedly connected to the fixing ring 88 and the slide 81, the insert block 86 is slidably arranged on the slide 81 and plugged with the support rod 82, the two ends of the connecting rod 87 are respectively movably connected to the insert block 86 and the rotating rod 84, and the fixing ring 88 is fixedly installed on the rotating rod 84, which improves the stability of the overall device while also giving the overall device a certain degree of flexibility, thereby meeting the use of different application scenarios.
[0027] Working principle: the fixed column 2 is fixed on the loading base 1, and the screw rod 3 is threadedly connected with the clamping block 5 sliding on the fixed column 2 while rotating on the fixed column 2. The output shaft of the drive motor 4 is fixedly connected with the screw rod 3. Therefore, starting the drive motor 4 can cause the clamping block 5 to slide, and cooperate with the loading base 1 to clamp the reducer housing to be welded. The support seat 83 for placing the welding gun is set on the support rod 82, and the support rod 82 is set on the slide seat 81 that can slide on the loading base 1. The support seat 83 is movably connected with the support rod 82 through the ball head rod, and the rotating rod 84 rotates on the slide seat 81. , the reset torsion spring 85 is fixedly connected to the rotating rod 84, the fixing ring 88 is connected to the slide seat 81, the plug block 86 slides on the slide seat 81, the plug block 86 is also plugged into the support rod 82, and the two ends of the connecting rod 87 are movably connected to the plug block 86 and the rotating rod 84. Therefore, after rotating the rotating rod 84, the plug block 86 will retract. At this time, the position of the support rod 82 can be adjusted, so that the support seat 83 can reach a suitable supporting height for the welding gun. After loosening the rotating rod 84, under the action of the reset torsion spring 85, the plug block 86 is inserted into the support rod 82 again to lock it. At this time, the welding gun can be used for welding.
[0028] The movable rod 61 moves on the clamping block 5, the connecting block 62 is rotatably connected to the movable rod 61, the movable rod 61 is also connected to the clamping block 5 by means of a first spring 63, the limiting gear 64 fixed on the movable rod 61 can slide on the clamping block 5, the square rod 65 is fixed on the movable rod 61 and plugged into the first positioning block 66 which can rotate inside the clamping block 5, the slider 71 slides on the loading base 1, the second positioning block 72 is rotatable on the loading base 1, the friction block 73 slides on the loading base 1, the second spring 74 connects the friction block 73 with the loading base 1, the two ends of the connecting rope 75 pass through the two steering shafts 76 and are fixedly connected to the slider 71 and the friction block 73 respectively, the end surfaces of the first positioning block 66, the second positioning block 72 and the friction block 73 are all provided with small protrusions or grooves for increasing friction, therefore, in the initial state, the limiting gear 64 is engaged with the clamping block 5 to limit the first positioning block 66 rotates, and the friction block 73 contacts the second positioning block 72 to limit the rotation of the second positioning block 72. The first positioning block 66 and the second positioning block 72 are both in contact with the reducer housing. After the movable rod 61 and the slider 71 are pressed down respectively, the limit gear 64 will be placed in the internal cavity of the clamping block 5, and the friction block 73 does not contact the second positioning block 72. At this time, the first positioning block 66 and the second positioning block 72 are both in a rotatable state. Because it is necessary to adjust the reducer housing toward the side of the welding gun at this time, the reducer housing is in a state of welding one side at this time. Therefore, after rotating the movable rod 61, the friction between the first positioning block 66 and the reducer housing will cause its housing to rotate together with the movable rod 61, thereby completing the adjustment of the reducer housing toward the side of the welding gun. After loosening the movable rod 61 and the slider 71, under the joint action of the first spring 63 and the second spring 74, the structures return to the initial locking state.
[0029] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding device for producing a reducer housing, characterized in that: include: A loading base (1), wherein a fixing column (2) is fixedly mounted on the loading base (1), a screw rod (3) is rotatably arranged on the fixing column (2), a clamping block (5) is also slidably arranged on the fixing column (2), and the clamping block (5) is threadedly connected to the screw rod (3); A first auxiliary component (6), the first auxiliary component (6) being movably disposed on the clamping block (5), and the first auxiliary component (6) being in contact with the reducer housing; A second auxiliary component (7), the second auxiliary component (7) being movably arranged on the loading base (1), and the second auxiliary component (7) being used in conjunction with the first auxiliary component (6) to rotatably adjust the side of the reducer housing close to the welding gun; A support assembly (8), wherein the support assembly (8) is also movably arranged on the loading base (1), and the support assembly (8) is used to support the welding gun.
2. A welding device for producing a reducer housing according to claim 1, characterized in that: The first auxiliary component (6) comprises a movable rod (61), a connecting block (62), a first spring (63), a limiting gear (64), a square rod (65) and a first positioning block (66); the movable rod (61) is movably arranged on the clamping block (5); the connecting block (62) is rotatably arranged on the movable rod (61); two ends of the first spring (63) are respectively fixedly connected to the connecting block (62) and the clamping block (5); the limiting gear (64) is fixedly mounted on the movable rod (61); the square rod (65) is fixedly mounted on an end surface of the movable rod (61) close to the first positioning block (66); the first positioning block (66) is rotatably arranged on the clamping block (5); and the square rod (65) is also plugged into the first positioning block (66).
3. A welding device for producing a reducer housing according to claim 2, characterized in that: The second auxiliary component (7) comprises a slider (71), a second positioning block (72), a friction block (73), a second spring (74), a connecting rope (75) and a steering shaft (76); the slider (71) is slidably arranged on the loading base (1); the second positioning block (72) is rotatably arranged on the loading base (1); the friction block (73) is slidably arranged on the loading base (1); two ends of the second spring (74) are respectively fixedly connected to the friction block (73) and the loading base (1); the connecting rope (75) is movably arranged inside the loading base (1); and the steering shaft (76) is rotatably arranged inside the loading base (1).
4. A welding device for producing a reducer housing according to claim 1, characterized in that: The support assembly (8) comprises a slide seat (81), a support rod (82), a support seat (83), a rotating rod (84), a reset torsion spring (85), an insert block (86), a connecting rod (87) and a fixing ring (88); the slide seat (81) is slidably arranged on the loading base (1); the support rod (82) is slidably arranged on the slide seat (81); the support seat (83) is movably arranged on the slide seat (81), and the support seat (83) is in contact with the welding gun; the rotating rod (84) is rotatably arranged on the slide seat (81); two ends of the reset torsion spring (85) are respectively fixedly connected to the fixing ring (88) and the slide seat (81); the insert block (86) is slidably arranged on the slide seat (81) and is plugged into the support rod (82); two ends of the connecting rod (87) are respectively movably connected to the insert block (86) and the rotating rod (84); and the fixing ring (88) is fixedly mounted on the rotating rod (84).
5. A welding device for producing a reducer housing according to claim 1, characterized in that: A drive motor (4) is arranged on the fixed column (2), and an output shaft of the drive motor (4) passes through the fixed column (2) and is fixedly connected to the screw rod (3).
6. A welding device for producing a reducer housing according to claim 3, characterized in that: The end surfaces of the first positioning block (66), the second positioning block (72) and the friction block (73) are all provided with small grooves or protrusions for increasing friction. In an initial state, the limit gear (64) is meshed with the clamping block (5), and the friction block (73) is in contact with the second positioning block (72).
7. A welding device for producing a reducer housing according to claim 3, characterized in that: Two steering shafts (76) are provided in total, and two ends of the connecting rope (75) pass around the two steering shafts (76) and are fixedly connected to the friction block (73) and the sliding block (71).
8. A welding device for producing a reducer housing according to claim 3, characterized in that: The central axis of the first positioning block (66) coincides with the central axis of the second positioning block (72), and the first positioning block (66) is located above the second positioning block (72).
