Heating core shaping and positioning mechanism

By using wire clamping modules and wire pulling modules to organize and guide the guide wires of the heating sheet during the electronic cigarette production process, the problems of guide wire deformation and disconnection are solved, and the production rate is improved.

CN222243438UActive Publication Date: 2024-12-27HENGXI (DONGGUAN) TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420849210.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2024-12-27
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

During the production process of electronic cigarettes, the guidewire of the heating plate is prone to deform and disconnection, resulting in the inability to accurately insert the translocated transfer hole, affecting the processing rate.

Method used

The heating core shaping and positioning mechanism including a wire clamping module and a wire clamping module is adopted. The wire clamping tube arranged in parallel with multiple guide wire clamps of the wire clamping module and a wire clamping module are used to use wire clamping drivers and The wire-pulling linear motor organizes and guides the guide wire so that it can be inserted into the metal tube smoothly.

Benefits of technology

It effectively avoids excessive disconnection of the guide wire, ensures that the guide wire can be inserted into the relay hole smoothly, and improves the production rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of atomizer production equipment, in particular to a heating core shaping and positioning mechanism which comprises a wire clamping module and a wire stroking module. The wire clamping module comprises a plurality of wire guide clamps which are transversely arranged, a wire clamping opening and closing driving part used for driving the wire guide clamps to be opened and closed, a wire clamping lifting driving part used for driving the wire guide clamps to do lifting motion and a wire clamping transverse moving assembly used for driving the wire guide clamps to transversely move. The wire stroking module comprises a plurality of wire stroking pipes arranged in parallel and a wire stroking driving part for driving the wire stroking pipes to transversely move. Compared with the prior art, the two guide wires of the heating piece are arranged through the wire clamping module and the wire stroking module, it is guaranteed that the guide wires of the heating piece can be smoothly inserted into the transfer holes of the carrier, and the production rate is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of atomizer production equipment, in particular to a heating core shaping and positioning mechanism. Background Art

[0002] An electronic cigarette is an atomizer powered by a rechargeable lithium polymer battery. It produces "vapor" for users to inhale by heating the oil in the oil tank. It has a similar appearance, smoke, taste and feel to cigarettes. The electronic cigarette atomizer is an independent part of the electronic cigarette. It is a device for holding and heating the oil. The heating wire in the electronic cigarette atomizer generates heat energy when it is energized, heating the oil in the atomization tank to atomize it.

[0003] Electronic cigarettes generally include a tubular main body, a microphone, oil-absorbing cotton cloth, a heating wire, a fixing sleeve and a battery. The oil-absorbing cotton cloth needs to be rolled into a tubular structure, and the heating wire is wrapped in the oil-absorbing cotton cloth and then inserted into the fixing sleeve to fix the oil-absorbing cotton cloth and the heating wire.

[0004] The traditional production method is to roll the oil-absorbing cotton cloth into a tube, then wrap the electric heating wire mesh in the oil-absorbing cloth and put it into a fixed sleeve. It is mainly done manually and the workload is large. At present, the industry uses automated equipment for assembly. After the electric heating wire mesh and cotton cloth are rolled into a tube cone, the electric heating wire mesh is put into the cotton cloth, and then clamped and loaded into the fixed sleeve.

[0005] For example, a Chinese patent document with the announcement number CN216906868U discloses an automated device for feeding the cotton wrapping of the heating sheet of an electronic cigarette into a tube, which discloses a schematic diagram of the processing flow of a component contained in the electronic cigarette: take a cotton strip, then take a heating sheet, and stack the heating sheet on the cotton strip according to a predetermined position; then press the auxiliary rod, the heating sheet and the cotton strip into an assembly, push the assembly into an open tube, and cut off the excess cotton strip extending out of the open tube. At this point, these parts are assembled into a finished product. It includes: a sliver feeding component, a heating sheet feeding component, an auxiliary rod feeding and pressing component, a clamping mechanism, an open tube feeding component, a pushing tube component, and a shearing component; the sliver feeding component is used to convey the sliver to the clamping mechanism; the heating sheet feeding component is used to convey the heating sheet to the upper end surface of the sliver clamped and fixed by the clamping mechanism; the auxiliary rod feeding and pressing component is used to convey the auxiliary rod to the pressing station, and press the auxiliary rod, the heating sheet, and the sliver clamped and fixed by the clamping mechanism into a component; the open tube feeding component is used to convey the open tube to the clamping mechanism; the cotton pushing tube component is used to push the assembly into the open tube; and the shearing component is used to cut off the excess sliver extending out of the open tube.

[0006] Since the above-mentioned tampon is inserted into the open tube, and then the excess section of the tampon that does not cover the auxiliary rod is cut off, the above-mentioned open tube must be open so that the tampon can be inserted into the open tube and the excess section can leak out from the opening. However, in actual improvements, the so-called open tube is not necessarily open, but the excess section of the tampon is cut off before being inserted into the tube, so the original open tube is defined as a metal tube here.

[0007] For the assembly of tampons, heating sheets, auxiliary rods and metal tubes, the inventor has developed an assembly carrier, which has not yet been made public. The carrier includes multiple transfer seats and core stacking seats. During production, the tampons are first placed on the top of the core stacking groove of the core stacking seat, and then the heating sheet is placed on the tampons, and the auxiliary rod is pressed down on the heating sheet, so that the heating sheet and the tampons are deformed into a roughly U-shape and sink into the core stacking groove to wrap the auxiliary rod. A roughly semicircular positioning groove is provided at the bottom of the core stacking groove, and the segment of the tampons that wraps the auxiliary rod is embedded in the positioning groove. Such auxiliary rods, tampons and heating sheets are used as inner core components on the core stacking seat. Figure 5 In the form shown in the figure, the heating sheet body is wrapped between the cotton strip and the auxiliary rod and is not shown, and only the two guide wires of the heating sheet are exposed. The next step is to transfer the inner core assembly to the horizontal transfer hole of the transfer seat for the next step.

[0008] However, it was found during production that the two guide wires of the heating plate were easily deformed and easily spread apart in an "eight" shape, and could not be accurately and smoothly inserted into the transfer hole of the transfer seat, thus affecting the processing speed. Summary of the invention

[0009] In view of the above technical problems in the prior art, the utility model provides a heating core shaping and positioning mechanism.

[0010] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0011] A heating core shaping and positioning mechanism is provided, comprising a wire clamping module and a wire drawing module. The wire clamping module comprises a plurality of wire guide clamps arranged laterally, a wire clamping opening and closing driving member for driving the plurality of wire guide clamps to open and close, a wire clamping lifting driving member for driving the plurality of wire guide clamps to lift and lower, and a wire clamping transverse movement assembly for driving the wire guide clamps to move laterally; the wire drawing module comprises a plurality of wire drawing tubes arranged in parallel and a wire drawing driving member for driving the plurality of wire drawing tubes to move laterally.

[0012] As a further optional solution, the inner wall of the end of the wire drawing tube is a bell mouth.

[0013] As a further optional solution, a positioning support is also included, and the wire clamping module and the wire drawing module are installed on the positioning support.

[0014] As a further optional solution, the wire drawing drive component includes a wire drawing linear motor and a wire drawing seat, the wire drawing linear motor is fixed to the positioning support, the wire drawing seat is connected to the output shaft of the wire drawing linear motor, and a plurality of wire drawing tubes are fixed to the wire drawing seat.

[0015] As a further optional solution, the positioning support is provided with a wire drawing guide linear bearing and a wire drawing guide rod which can slide through the wire drawing guide linear bearing, and the wire drawing guide rod is arranged in parallel with the output shaft of the wire drawing linear motor and fixedly connected to the wire drawing seat.

[0016] As a further optional solution, the wire clamping module includes two wire clamping plates arranged close to each other and side by side, each of the two wire clamping plates is provided with a plurality of wire clamping hooks, and the wire clamping hooks of the two wire clamping plates correspond one to one and are arranged facing each other as the wire guide clamps, and the wire clamping tensioning and closing driving member can drive the two wire clamping plates to move in opposite directions so that the wire clamping hooks of the two wire clamping plates are opened and closed one to one.

[0017] As a further optional solution, the wire hook includes a laterally opened wire groove, a guiding slope connecting the wire groove and an interlocking positioning portion located on the side of the wire hook. When the wire hooks of the two wire plates are in a closed state: the wire grooves are arranged opposite to each other with a spacing, and the interlocking positioning portions are arranged interlocking with each other.

[0018] As a further optional solution, the wire clamping tensioning and closing driving member is a bidirectional cylinder, and the two wire clamping plates are respectively connected to two output pistons of the bidirectional cylinder.

[0019] As a further optional solution, the wire clamp transverse movement assembly is located above the wire drawing module, which includes a wire clamp support slidably mounted on a positioning support, and a wire clamp transverse movement drive cylinder for driving the wire clamp support to move. The movement direction of the wire clamp support is the same as the movement direction of the wire drawing tube, and the wire clamp lifting drive member is fixed to the wire clamp support.

[0020] As a further optional solution, the wire clamp lifting and lowering driving member is a lifting cylinder, and the wire clamp tensioning and closing driving member is fixed to the piston rod of the lifting cylinder.

[0021] Beneficial effects of the utility model:

[0022] Compared with the prior art, the utility model provides a heating core shaping and positioning mechanism, which arranges two guide wires of the heating plate by means of a wire clamping module and a wire drawing module, thereby ensuring that the guide wires of the heating plate can be smoothly inserted into the metal tube, thereby improving the production speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of a heating core shaping and positioning mechanism in an embodiment.

[0024] Figure 2 It is a structural schematic diagram of another state of a heating core shaping and positioning mechanism in an embodiment.

[0025] Figure 3 It is a structural schematic diagram of the wire drawing module in the embodiment.

[0026] Figure 4 Schematic diagram of the structure of the wire plate in the embodiment.

[0027] Figure 5 Schematic diagram of the inner core component in the embodiment.

[0028] Reference numerals:

[0029] Tampon b, heating pad c, auxiliary rod d;

[0030] Tube clamping seat 421, transfer seat 442;

[0031] Positioning support 61;

[0032] A wire drawing module 62, a wire drawing tube 621, a wire drawing driving member 622, a wire drawing linear motor 6221, a wire drawing seat 6222, a wire drawing guide linear bearing 623, and a wire drawing guide rod 624;

[0033] The wire clamping module 63, the wire clamping lifting driving member 631, the wire clamping opening and closing driving member 632, the wire clamping plate 633, the wire clamping hook 634, the wire clamping groove 6341, the guiding inclined surface 6342, and the fitting positioning portion 6343;

[0034] Wire clamping transverse movement component 64, wire clamping support 641, wire clamping transverse movement driving cylinder 642. DETAILED DESCRIPTION

[0035] The following will be combined with the accompanying drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.

[0036] A heating core shaping and positioning mechanism of this embodiment, such as Figures 1 to 5As shown, it includes a positioning support 61, and a wire clamping module 63 and a wire drawing module 62 installed on the positioning support 61. The wire drawing module 62 includes a plurality of wire drawing tubes 621 arranged in parallel and a wire drawing driving member 622 for driving the plurality of wire drawing tubes 621 to move laterally. The wire drawing driving member 622 includes a wire drawing linear motor 6221 and a wire drawing seat 6222. The wire drawing linear motor 6221 is fixed to the positioning support 61, and the wire drawing seat 6222 is connected to the output shaft of the wire drawing linear motor 6221. The plurality of wire drawing tubes 621 are fixed to the wire drawing seat 6222 in parallel along a straight line. The wire drawing linear motor 6221 drives the plurality of wire drawing tubes 621 to move laterally synchronously. The positioning support 61 is provided with a wire drawing guide linear bearing 623 and a wire drawing guide rod 624 that can slide through the wire drawing guide linear bearing 623. The wire drawing guide rod 624 is arranged in parallel with the output shaft of the wire drawing linear motor 6221 and is fixedly connected to the wire drawing seat 6222, so as to make the lateral linear motion of the wire drawing seat 6222 and the wire drawing tube 621 thereon more stable. Specifically, the inner wall of the port of the wire drawing tube 621 is a trumpet mouth, which is in an expanded shape, so as to facilitate the insertion of the guide wire of the heating plate c.

[0037] A wire clamping transverse movement assembly 64 is arranged above the wire drawing module 62, which includes a wire clamping support 641 slidably mounted on the positioning support 61, and a wire clamping transverse movement drive cylinder 642 for driving the wire clamping support 641 to move. The movement direction of the wire clamping support 641 is the same as the movement direction of the wire drawing tube 621. A matching slide rail is arranged between the wire clamping support 641 and the positioning support 61. The wire clamping transverse movement drive cylinder 642 is a pneumatic cylinder or an electric cylinder.

[0038] Specifically, the wire clamping module 63 includes a wire clamping lifting and lowering driving member 631 fixed to the wire clamping support 641, and the wire clamping lifting and lowering driving member 631 is a longitudinally placed lifting cylinder, and a wire clamping opening and closing driving member 632 is fixed to the piston rod of the lifting and lowering cylinder. The wire clamping module 63 also includes two wire clamping plates 633 arranged in parallel close to each other, and the bottoms of the two wire clamping plates 633 are respectively integrally formed with a plurality of wire clamping hooks 634 arranged in parallel horizontally, and the wire clamping hooks 634 of the two wire clamping plates 633 correspond to each other and are arranged opposite to each other as wire guides, and the wire clamping opening and closing driving member 632 is a bidirectional cylinder, and the two wire clamping plates 633 are respectively connected to the two output pistons of the bidirectional cylinder, so that the wire clamping opening and closing driving member 632 can drive the two wire clamping plates 633 to move in the opposite direction along their own length direction, so that the wire clamping hooks 634 of the two wire clamping plates 633 are opened and closed in a one-to-one correspondence.

[0039] Specifically, the wire hook 634 includes a wire groove 6341 with a transverse opening, a guide slope 6342 connected to the wire groove 6341, and an interlocking positioning portion 6343 located at the side of the wire hook 634. When the wire hooks 634 of the two wire plates 633 are in a closed state, the wire grooves 6341 are arranged facing each other with a spacing, and the interlocking positioning portions 6343 are arranged interlockingly. The guide slope 6342 helps to guide the guide wire of the heating plate to the wire groove 6341.

[0040] The use process of the shaping positioning mechanism of this embodiment is as follows: the inner core assembly is transferred to the alignment transit hole through the external mechanical clamp, first the wire clamping transverse movement assembly 64 and the wire clamping lifting drive 631 drive the wire clamping plate 633 to move to the front end of the guide wire close to the heating plate c, and then the wire clamping opening and closing drive 632 drives the two wire clamping plates 633 to move in the alignment direction, so that the wire clamping hooks 634 of the two wire clamping plates 633 gather and position the two guide wires of the heating plate c, and at this time the auxiliary rod d passes between the two wire clamping hooks 634. The wire drawing drive 622 drives the wire drawing tube 621 to pass through the transit hole, so that the two guide wires of the heating plate c and the front end of the auxiliary rod d pass into the wire drawing tube 621. The wire clamping hook 634 opens, and the wire clamping plate 633 moves up and away to avoid hindering the inner core assembly from moving transversely into the transit hole. Then the inner core assembly moves horizontally and continues to be inserted into the transfer hole, and then the wire drawing tube 621 moves together with the inner core assembly to avoid interference between the tampon b and the wire drawing tube 621, until the tampon b of the inner core assembly is inserted into the preset position of the transfer hole.

[0041] In this embodiment, the wire hook 634 gathers the two guide wires of the heating plate c to prevent them from being too far apart, and the wire drawing tube 621 allows the two guide wires of the heating plate and the auxiliary rod to be inserted so that they can be smoothly inserted into the transfer hole. Of course, the above is only one way of using the mechanism of this embodiment, and the process steps can actually be changed according to needs, which is also within the scope of the improved concept of this case.

[0042] Compared with the prior art, the two guide wires of the heating plate c are arranged and guided by means of the wire clamping module 63 and the wire drawing module 62, so as to ensure that the guide wires of the heating plate c can be smoothly inserted into the horizontal transfer holes of the transfer seat, thereby improving the production speed.

[0043] In the description of the present invention, it is obvious that the described embodiments are only some embodiments of the present invention, rather than all embodiments. The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations.

[0044] Therefore, the above detailed description of the embodiments of the utility model provided in the accompanying drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents selected embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without making creative efforts are within the scope of protection of the utility model.

[0045] In the description of the present utility model, it should be noted that the terms "middle", "upper", "lower", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the invented product is usually placed when in use, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0046] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "disposed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be directly connected or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. A heating core shaping and positioning mechanism, characterized by: The invention comprises a wire clamping module (63) and a wire drawing module (62); the wire clamping module (63) comprises a plurality of wire guide clamps arranged transversely, a wire clamping opening and closing driving member (632) for driving the plurality of wire guide clamps to open and close, a wire clamping lifting driving member (631) for driving the plurality of wire guide clamps to lift and lower, and a wire clamping transverse moving assembly (64) for driving the wire guide clamps to move transversely; the wire drawing module (62) comprises a plurality of wire drawing tubes (621) arranged in parallel, and a wire drawing driving member (622) for driving the plurality of wire drawing tubes (621) to move transversely.

2. The heating core shaping and positioning mechanism according to claim 1 is characterized in that: The inner wall of the end of the wire drawing tube (621) is a bell mouth.

3. The heating core shaping and positioning mechanism according to claim 1 is characterized in that: It also comprises a positioning support (61), on which a wire clamping module (63) and a wire drawing module (62) are mounted.

4. The heating core shaping and positioning mechanism according to claim 3 is characterized in that: The wire drawing drive member (622) comprises a wire drawing linear motor (6221) and a wire drawing seat (6222); the wire drawing linear motor (6221) is fixed to the positioning support (61); the wire drawing seat (6222) is connected to the output shaft of the wire drawing linear motor (6221); and a plurality of wire drawing tubes (621) are fixed to the wire drawing seat (6222).

5. The heating core shaping and positioning mechanism according to claim 4 is characterized in that: The positioning support (61) is provided with a wire drawing guide linear bearing (623) and a wire drawing guide rod (624) which can slide through the wire drawing guide linear bearing (623); the wire drawing guide rod (624) and the output shaft of the wire drawing linear motor (6221) are arranged in parallel and fixedly connected to the wire drawing seat (6222).

6. The heating core shaping and positioning mechanism according to claim 3 is characterized in that: The wire clamping module (63) comprises two wire clamping plates (633) arranged in parallel and close to each other, and the two wire clamping plates (633) are respectively provided with a plurality of wire clamping hooks (634), and the wire clamping hooks (634) of the two wire clamping plates (633) correspond to each other and are arranged facing each other as the wire guide clamps, and the wire clamping opening and closing driving member (632) can drive the two wire clamping plates (633) to move in the opposite direction, so that the wire clamping hooks (634) of the two wire clamping plates (633) are opened and closed in a one-to-one corresponding manner.

7. A heating core shaping and positioning mechanism according to claim 6, characterized in that: The wire hook (634) includes a laterally opened wire groove (6341), a guide slope (6342) connected to the wire groove (6341), and an interlocking positioning portion (6343) located on the side of the wire hook (634). When the wire hooks (634) of the two wire plates (633) are in a closed state, the wire grooves (6341) are arranged facing each other with a spacing, and the interlocking positioning portions (6343) are arranged interlockingly.

8. The heating core shaping and positioning mechanism according to claim 6, characterized in that: The wire clamping opening and closing driving member (632) is a bidirectional cylinder, and the two wire clamping plates (633) are respectively connected to two output pistons of the bidirectional cylinder.

9. The heating core shaping and positioning mechanism according to claim 3, characterized in that: The wire clamp transverse movement assembly (64) is located above the wire drawing module (62), and includes a wire clamp support (641) slidably mounted on a positioning support (61), and a wire clamp transverse movement drive cylinder (642) for driving the wire clamp support (641) to move. The movement direction of the wire clamp support (641) is the same as the movement direction of the wire drawing tube (621), and the wire clamp lifting drive member (631) is fixed to the wire clamp support (641).

10. A heating core shaping and positioning mechanism according to claim 9, characterized in that: The wire clamp lifting and lowering driving member (631) is a lifting cylinder, and the wire clamp opening and closing driving member (632) is fixed to the piston rod of the lifting cylinder.

Citation Information

Patent Citations

  • Electronic cigarette heating sheet cotton wrapping and pipe feeding automation equipment

    CN216906868U