Assembling device for filter screen and cover of brake oil can

Abstract

The utility model relates to the technical field of brake oil can assembly, and discloses an assembly device for a filter screen and a cover of a brake oil can, which comprises a support plate, a first moving device, a second moving device, a third moving device and a mounting seat for placing the brake oil can, during actual mounting, the mounting seat is driven by the first moving device to move between the first station and the second station, a filter screen can be placed in a brake oil can through the second moving device at the first station, and a cover is placed on the brake oil can through the third moving device at the second station. Therefore, automatic installation of the filter screens and the covers is achieved, the working efficiency is improved, and the installation consistency of the filter screens and the covers of all the brake oil cans can be guaranteed by arranging the second moving device and the movement position of the second moving device.

Description

Technical Field

[0001] The utility model relates to the technical field of brake oil pot assembly, in particular to an assembly device for a filter screen and a cover of a brake oil pot. Background Art

[0002] The brake fluid tank is a device used to contain brake fluid on a car, with a filter and a cover on it. At present, when brake fluid tanks are produced, the filter and the cover are mostly installed on the brake fluid tank by manual work, but manual work has the following problems:

[0003] First, the overall work efficiency affects the production progress; secondly, due to the influence of assembly experience and operating proficiency, there will be slight differences in the final installation positions of the filters and covers in different brake fluid tanks, resulting in poor product consistency. Utility Model Content

[0004] In view of the shortcomings of the background technology, the utility model provides an assembly device for the filter and cover of a brake fluid pot. The technical problem to be solved is that the filter and cover of the brake fluid pot are currently installed manually, resulting in low work efficiency and poor product consistency.

[0005] In order to solve the above technical problems, in the first aspect, the utility model provides the following technical solutions: an assembly device for a filter screen and a cover of a brake oil pot, comprising a support plate, a first moving device, a second moving device, a third moving device and a mounting seat for placing the brake oil pot;

[0006] The first moving device is installed on the top surface of the support plate, and the moving end of the first moving device is connected to the mounting seat, and is used to drive the mounting seat to move back and forth between a first station and a second station, the first station is used to place the filter into the brake oil pot, and the second station is used to put a cover into the brake oil pot;

[0007] The second moving device is fixed on the top surface of the support plate, and the moving end of the second moving device is located above the first station, and is used to drive the filter to be placed on the brake oil pot;

[0008] The third moving device is fixed on the top surface of the support plate, and the moving end of the third moving device is located above the second workstation and is used to drive the cover to be placed on the brake oil pot.

[0009] In a certain embodiment of the first aspect, the first moving device includes a cylinder, the cylinder is fixed to the top surface of the support plate, the moving end of the cylinder is connected to the mounting plate, and the mounting seat is fixed to the top surface of the mounting plate.

[0010] In a certain embodiment of the first aspect, first guide rails are respectively provided on the top surface of the support plate on both sides of the cylinder, each first guide rail is provided with a first slider, and the bottom surface of the mounting plate is connected to the two first sliders.

[0011] In a certain embodiment of the first aspect, the second moving device includes a first vertical mounting plate, which is mounted on the top surface of the support plate and is located on one side of the first moving device;

[0012] A first motor is mounted on the first vertical mounting plate, the rotating end of the first motor faces the first station and is connected to the first screw rod, a first screw rod seat is screwed on the first screw rod, a cylinder mounting plate is connected to the first screw rod seat, a clamping cylinder is mounted on the cylinder mounting plate, and three clamping ends of the clamping cylinder are respectively connected to clamping claws for clamping the filter screen;

[0013] The first vertical mounting plate is provided with second guide rails on both sides of the first screw rod, each second guide rail is provided with a second slider, and the first screw rod seat is connected to the two second sliders.

[0014] In a certain embodiment of the first aspect, the third moving device includes a second vertical mounting plate, which is mounted on the top surface of the support plate and is located on one side of the first moving device;

[0015] A second motor is mounted on the second vertical mounting plate, the rotating end of the second motor faces the second station and is connected to a second screw rod, a second screw rod seat is screwed on the second screw rod, and a rotating device mounting plate is connected to the second screw rod seat;

[0016] A rotating device is installed on the rotating device mounting plate, and the rotating end of the rotating device faces downward and is connected to a vacuum suction head;

[0017] The second vertical mounting plate is provided with third guide rails on both sides of the second screw rod, respectively, the third guide rails are provided with third sliders, and the second screw rod seat is connected to the two third sliders.

[0018] In a certain embodiment of the first aspect, the rotating device includes a rotating motor and a rotating screw, the rotating end of the rotating motor is connected to the rotating screw, and the rotating screw is connected to the vacuum suction head.

[0019] In a certain embodiment of the first aspect, a U-shaped hole is provided on the side wall of the mounting seat and the brake fluid pot mounting dust cap, the U-shaped hole is opened downward from the top of the side wall, and a first sensor for detecting the dust cap is provided on both sides of the U-shaped hole on the side wall.

[0020] In a certain embodiment of the first aspect, a second sensor for detecting whether there is any engraving on the brake fluid pot and a third sensor for detecting whether the filter exists are arranged above the first workstation from bottom to top.

[0021] In a certain embodiment of the first aspect, a fourth sensor for detecting whether there is a film on the bottom of the cover is provided above the second station.

[0022] In a second aspect, the utility model provides a method for assembling a filter screen and a cover of a brake fluid tank, which is implemented by the above-mentioned assembly device and includes the following methods:

[0023] S1: Put a brake oil pot in the mounting seat, and determine whether a dust cap is installed on the brake oil pot, whether there is a lettering on the brake oil pot, whether there is a filter on the mobile end of the second mobile device, and whether there is a film on the bottom of the cover. If a dust cap is installed on the brake oil pot, there is lettering on the brake oil pot, there is a filter on the mobile end of the first mobile device, and there is a film on the bottom of the cover, then execute step S2, otherwise end the detection;

[0024] S2: placing the filter into the brake oil pot by a second moving device;

[0025] S3: moving the mounting base to the second station by the first moving device;

[0026] S4: Install the cover on the brake oil tank by a third moving device.

[0027] Compared with the prior art, the utility model has the following beneficial effects: for the utility model, the first moving device drives the mounting base to move between the first station and the second station. At the first station, the filter can be placed in the brake oil pot by the second moving device. At the second station, the cover is placed on the brake oil pot by the third moving device, thereby realizing automatic installation of the filter and the cover, which not only improves work efficiency, but also ensures installation consistency of the filter and the cover of all brake oil pots by setting the movement positions of the second moving device and the second moving device. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the structure of the utility model in the embodiment;

[0029] Figure 2 is a schematic structural diagram of a brake oil pot in a mounting seat in an embodiment;

[0030] Figure 3 Schematic diagram of the structure of three clamping jaws in the embodiment. DETAILED DESCRIPTION

[0031] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.

[0032] like Figure 2 As shown, an assembly device for a filter screen and a cover of a brake oil pot comprises a support plate 1, a first moving device 2, a second moving device 3, a third moving device 4 and a mounting seat 5 for placing a brake oil pot 100;

[0033] The first moving device 2 is installed on the top surface of the support plate 1, and the moving end of the first moving device 1 is connected to the mounting seat 5, and is used to drive the mounting seat 5 to move back and forth between the first station and the second station. The first station is used to place a filter screen into the brake oil pot 100, and the second station is used to place a cover 102 into the brake oil pot 100;

[0034] The second moving device 3 is fixed on the top surface of the support plate 1, and the moving end of the second moving device 3 is located above the first station, and is used to drive the filter to be placed on the brake oil pot 100;

[0035] The third moving device 4 is fixed on the top surface of the support plate 1 , and the moving end of the third moving device 4 is located above the second workstation, and is used to drive the cover 102 to be placed on the brake oil pot 100 .

[0036] In actual use, the utility model drives the mounting base 5 to move between the first station and the second station through the first moving device 2. At the first station, the filter can be placed in the brake oil pot 100 through the second moving device 3. At the second station, the cover 102 is placed on the brake oil pot 100 through the third moving device 4, thereby realizing automatic installation of the filter and the cover 102, which not only improves work efficiency, but also ensures the consistency of the installation positions of the filters and covers 102 of all brake oil pots 100 by setting the movement positions of the second moving device 3 and the second moving device 4.

[0037] In actual use, the support plate 1 can be placed on a frame.

[0038] Specifically, in this embodiment, the first moving device 2 includes a cylinder 20 , which is fixed on the top surface of the support plate 1 , a moving end of the cylinder 20 is connected to the mounting plate 21 , and the mounting seat 5 is fixed on the top surface of the mounting plate 21 .

[0039] In actual use, the position of the moving end of the cylinder 20 in the initial state is the first working position, and the position of the moving end of the cylinder 20 after the movement is the second working position.

[0040] In addition, in this embodiment, in order to reduce the vibration generated when the mounting plate 5 moves, first guide rails 22 are respectively provided on the top surface of the support plate 1 on both sides of the cylinder 20, each first guide rail 22 is provided with a first slider 23, and the bottom surface of the mounting plate 21 is connected to the two first sliders 23.

[0041] Specifically, in this embodiment, the second moving device 3 includes a vertical mounting plate 6, which is mounted on the top surface of the support plate 1 and is located on one side of the first moving device 2;

[0042] A first motor 30 is mounted on the vertical mounting plate 6. The rotating end of the first motor 30 faces the first station and is connected to the first screw rod 31. A first screw rod seat 32 is screwed on the first screw rod 31. A cylinder mounting plate 33 is connected to the first screw rod seat 32. A clamping cylinder 34 is mounted on the cylinder mounting plate 33. The three clamping ends of the clamping cylinder 34 are respectively connected to clamping claws 38 for clamping the filter screen. The schematic diagram of the three clamping claws is as shown in FIG. Figure 3 As shown;

[0043] Second guide rails 35 are respectively provided on both sides of the first screw rod 31 on the vertical mounting plate 6 , and each second guide rail 35 is provided with a second slider 36 . The first screw rod seat 32 is connected to the two second sliders 36 .

[0044] In actual use, the action of the three clamps 38 is controlled by the clamp cylinder 34 to control whether the three clamps clamp the filter. In addition, the first motor 30 drives the screw rod 31 to rotate, thereby driving the first screw rod seat 32 to move, thereby driving the three clamps 38 to move up and down, thereby realizing the up and down movement of the filter.

[0045] Specifically, in this embodiment, the third moving device 4 includes a second motor 40, which is mounted on the vertical mounting plate 6; the rotating end of the second motor 40 faces the second station and is connected to a second screw rod 41, a second screw rod seat 42 is screwed on the second screw rod 41, and a rotating device mounting plate 43 is connected to the second screw rod seat 42;

[0046] A rotating device is installed on the rotating device mounting plate 43, and the rotating device includes a rotating motor 440 and a rotating screw 441. The rotating end of the rotating motor 440 is connected to the rotating screw 441, and the rotating screw 441 is connected to the vacuum suction head 45; wherein the vacuum suction head 45 is used to suck the cover 102; in addition, the rotating motor 440, the first motor 30 and the second motor 40 are all servo motors;

[0047] The vertical mounting plate 6 is provided with third guide rails 46 on both sides of the second screw rod 41 , respectively. The third guide rails 46 are provided with third sliders 47 . The second screw rod seat 42 is connected to the two third sliders 47 .

[0048] In actual use, the second motor 40 rotates to drive the second screw 41 to rotate, thereby driving the second screw seat 42 to move up and down, and then driving the rotating device to move up and down, and finally driving the cover 102 sucked by the vacuum suction head 45 to move up and down. In addition, the rotation of the rotary motor 440 can drive the cover 102 to rotate, so that the cover 102 can be screwed onto the brake oil pot 100;

[0049] Since the brake oil pot 100 is equipped with a dust cap 101, in order to prevent the dust cap 101 from being missed when the brake oil pot 100 is assembled, in this embodiment, a U-shaped hole 50 is opened on the side wall corresponding to the mounting seat 5 and the dust cap 101 of the brake oil pot 100, and the U-shaped hole 50 is opened from the top of the side wall downward, and a first sensor 51 for detecting the dust cap 101 is provided on both sides of the U-shaped hole 50 on the side wall, wherein the first sensor 51 is a color code sensor, and the model may be LR-W500. In actual use, the first sensor 51 is used to detect whether the dust cap 101 is missed, which can replace manual visual detection of whether the dust cap 101 is missed, thereby preventing the dust cap 101 from being missed by mistake.

[0050] To avoid misassembly, Figure 2 In the figure, above the first workstation, from bottom to top, there are arranged a second sensor 7 for detecting whether there is any engraving on the brake fluid pot 100 and a third sensor 8 for detecting whether there is a filter. The brake fluid pot 100 is white and the engraving is black, so the second sensor 7 is a color difference sensor and the third sensor 8 is a laser sensor.

[0051] Similarly, in order to avoid mis-assembly, a fourth sensor 9 is provided above the second station to detect whether there is a film on the bottom of the cover 102, wherein the fourth sensor 9 is a laser sensor, and the model may be LR-XH100.

[0052] In actual use, the information detected by the first sensor 51, the second sensor 7, the third sensor 8 and the fourth sensor 9 can be received by a controller such as a PLC, so as to determine whether a dust cap 101 is installed on the brake oil pot 100, whether there is any lettering on the brake oil pot 100, whether there is a filter on the moving end of the second moving device 3, and whether there is a film on the bottom of the cover 102; when a dust cap 101 is installed on the brake oil pot 100, there are lettering on the brake oil pot 100, there is a filter on the moving end of the second moving device 3, and there is a film on the bottom of the cover 102, the control unit can control the first motor 30 to rotate to drive the filter to descend and install it. When the filter is installed, the control unit controls the first motor 30 to rotate to drive the clamping cylinder 34 to rise. At the same time, the control unit controls the first moving device 2 to drive the mounting base 5 to move to the second station. After the mounting base 5 moves to the second station, the control unit controls the third moving device 4 to drive the cover to descend to install the cover 102.

[0053] In summary, the utility model drives the mounting base 5 to move between the first station and the second station through the first moving device 2. At the first station, the filter screen can be placed in the brake oil pot 100 through the second moving device 3. At the second station, the cover 102 is placed on the brake oil pot 100 through the third moving device 4, thereby realizing the automatic installation of the filter screen and the cover 102, which not only improves the work efficiency, but also ensures the consistency of the installation positions of the filter screens and the covers 102 of all brake oil pots 100 by setting the movement positions of the second moving device 3 and the second moving device 4.

[0054] Secondly, the third sensor 8 and the fourth sensor 9 can detect whether the filter screen and the cover 102 exist before assembly, thereby avoiding the occurrence of missing assembly;

[0055] Finally, the first sensor 51 can be used to detect whether the dust cap 101 of the brake oil pot 100 is missing, and the second sensor 7 can be used to detect whether there is any engraving on the brake oil pot 100, thereby eliminating the need for manual visual inspection and reducing the probability of missing installation and missing engraving.

[0056] In addition, this embodiment provides a method for assembling the filter screen and the cover 102 of the brake fluid tank 100, which is implemented by the above-mentioned assembly device and includes the following methods:

[0057] S1: Put the brake oil pot 100 in the mounting seat 5, and determine whether the brake oil pot 100 is equipped with a dust cap 101, whether there is any lettering on the brake oil pot 100, whether there is a filter on the mobile end of the second mobile device 3, and whether there is a film on the bottom of the cover 102. If the brake oil pot 100 is equipped with a dust cap 101, there are lettering on the brake oil pot 100, there is a filter on the mobile end of the first mobile device, and there is a film on the bottom of the cover 102, then execute step S2, otherwise the detection is terminated; the schematic diagram of the brake oil pot 100 in the mounting seat 5 is as shown Figure 2 As shown;

[0058] Specifically, the first sensor 51 can be used to determine whether the brake oil pot 100 is equipped with a dust cap 101, the second sensor 7 can be used to determine whether there is a lettering on the brake oil pot 100, the third sensor 8 can be used to determine whether there is a filter on the mobile end of the second mobile device 3, and the fourth sensor 9 can be used to determine whether there is a film on the bottom of the cover 102;

[0059] S2: Putting the filter into the brake oil tank 100 through the second moving device 3;

[0060] S3: Move the mounting base to the second station by the first moving device 2;

[0061] S4: Install the cover 102 on the brake oil tank 100 through the third moving device 4.

[0062] The above is based on the enlightenment of this utility model. Through the above description, relevant staff can make various changes and modifications without deviating from the technical idea of ​​this utility model. The technical scope of this utility model is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. An assembly device for a filter screen and a cover of a brake oil tank, characterized in that: It comprises a support plate (1), a first moving device (2), a second moving device (3), a third moving device (4) and a mounting seat (5) for placing the brake oil pot; The first moving device (2) is installed on the top surface of the support plate (1), and the moving end of the first moving device (2) is connected to the mounting seat (5) and is used to drive the mounting seat (5) to move back and forth between a first station and a second station, the first station is used to place the filter into the brake oil pot, and the second station is used to place a cover into the brake oil pot; The second moving device (3) is fixed on the top surface of the support plate (1), and the moving end of the second moving device (3) is located above the first workstation and is used to drive the filter to be placed on the brake oil pot; The third moving device (4) is fixed on the top surface of the support plate (1), and the moving end of the third moving device (4) is located above the second workstation and is used to drive the cover to be placed on the brake oil pot.

2. The assembly device of the filter screen and the cover of the brake oil tank according to claim 1, characterized in that: The first moving device (2) comprises a cylinder (20), the cylinder (20) is fixed on the top surface of the support plate (1), the moving end of the cylinder (20) is connected to the mounting plate (21), and the mounting seat (5) is fixed on the top surface of the mounting plate (21).

3. The assembly device of the filter screen and the cover of the brake oil tank according to claim 2, characterized in that: First guide rails (22) are respectively provided on the top surface of the support plate (1) and on both sides of the cylinder (20), each first guide rail (22) is provided with a first slider (23), and the bottom surface of the mounting plate (21) is connected to the two first sliders (23).

4. The assembly device of the filter screen and the cover of the brake oil tank according to claim 1, characterized in that: The second moving device (3) comprises a first vertical mounting plate, which is mounted on the top surface of the support plate (1) and is located on one side of the first moving device (2); A first motor (30) is mounted on the first vertical mounting plate, the rotating end of the first motor (30) faces the first station and is connected to a first screw rod (31), a first screw rod seat (32) is screwed onto the first screw rod (31), a cylinder mounting plate (33) is connected to the first screw rod seat (32), a clamping cylinder (34) is mounted on the cylinder mounting plate (33), and three clamping ends of the clamping cylinder (34) are respectively connected to clamping claws (38) for clamping the filter screen; The first vertical mounting plate is provided with second guide rails (35) on both sides of the first screw rod (31), each second guide rail (35) is provided with a second slider (36), and the first screw rod seat (32) is connected to the two second sliders (36).

5. The assembly device of the filter screen and the cover of the brake oil tank according to claim 1, characterized in that: The third moving device (4) comprises a second vertical mounting plate, wherein the second vertical mounting plate is mounted on the top surface of the support plate (1) and is located on one side of the first moving device (2); A second motor (40) is mounted on the second vertical mounting plate, the rotating end of the second motor (40) faces the second work station and is connected to a second screw rod (41), a second screw rod seat (42) is screwed onto the second screw rod (41), and a rotating device mounting plate (43) is connected to the second screw rod seat (42); A rotating device is mounted on the rotating device mounting plate (43), and the rotating end of the rotating device faces downward and is connected to a vacuum suction head (45).

6. The assembly device for the filter screen and the cover of the brake oil tank according to claim 5, characterized in that: The second vertical mounting plate is provided with third guide rails (46) on both sides of the second screw rod (41), and a third slider (47) is provided on the third guide rail (46). The second screw rod seat (42) is connected to the two third sliders (47).

7. The assembly device of the filter screen and the cover of the brake oil tank according to claim 6, characterized in that: The rotating device comprises a rotating motor (440) and a rotating screw (441), the rotating end of the rotating motor (440) is connected to the rotating screw (441), and the rotating screw (441) is connected to the vacuum suction head (45).

8. An assembly device for a filter screen and a cover of a brake fluid tank according to any one of claims 1 to 7, characterized in that: A U-shaped hole (50) is provided on the side wall corresponding to the mounting seat (5) and the dust cap for mounting the brake oil pot. The U-shaped hole (50) is opened downward from the top of the side wall. A first sensor (51) for detecting the dust cap is provided on both sides of the U-shaped hole (50) on the side wall.

9. The assembly device of the filter screen and the cover of the brake oil tank according to claim 8, characterized in that: A second sensor (7) for detecting whether there is any engraving on the brake oil pot and a third sensor (8) for detecting whether the filter screen exists are arranged from bottom to top above the first workstation.

10. The assembly device of the filter screen and the cover of the brake oil tank according to claim 9, characterized in that: A fourth sensor (9) is provided above the second station for detecting whether there is a film on the bottom of the cover.

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