Copper bar processing equipment
By designing copper strip processing equipment and using automated clamping and flipping mechanisms, the continuity problem caused by manual operation in traditional copper strip cutting methods is solved, and the continuous cutting operation of copper strips is achieved, which improves work efficiency and cutting quality.
Patent Information
- Application Number
- CN202420829659.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The traditional copper tray cutting method relies on manual operation and cannot achieve continuous cutting of copper trays, resulting in a significant reduction in the continuity of the processing process and affecting work efficiency.
A copper strip processing equipment is designed, including a conveyor, bracket, rotary part, jaw and positioning groove. Through an automated clamping and flip mechanism, the continuous cutting operation of the copper strip is realized to ensure seamless connection of the cutting process.
The continuous and working efficiency of copper trench cutting operations are improved, the stability and consistency of cutting quality are ensured, and the production speed is improved.
Smart Images

Figure CN222243780U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of copper busbar processing, and in particular to a copper busbar processing device. Background Art
[0002] Copper busbar, as an important conductive element, has various names, such as copper busbar, copper busbar, copper busbar or grounding copper busbar. It is carefully made of high-quality copper material and presents a rectangular or elegant chamfered rectangular cross-section. In the field of electrical equipment, especially in those complete sets of power distribution devices that require precision and stability, copper busbar has become the preferred conductive material with its excellent conductive properties, far surpassing other materials such as aluminum. It is like a highway for electric current, taking on the task of transmitting high current phase line, neutral line and ground line in the primary line, ensuring the stable operation of the power system.
[0003] In the production process of copper busbars, cutting is undoubtedly a crucial link.
[0004] However, the traditional copper bar cutting method has an obvious disadvantage: it usually relies on manual loading and unloading operations. Every time a copper bar is cut, it needs to be replaced by the next one manually. This method cannot achieve continuous cutting of the copper bar, which greatly reduces the continuity of the processing process and affects the overall work efficiency.
[0005] In view of the above problems, a copper busbar processing equipment is now designed. Utility Model Content
[0006] The embodiment of the present application provides a copper busbar processing device to solve the problem in the related art that the manual loading and unloading operations are performed in sequence, and the continuous cutting operation of the copper busbar cannot be achieved, resulting in a significant reduction in the continuity of the processing process, thereby affecting the overall work efficiency.
[0007] In a first aspect, a copper busbar processing device is provided, comprising:
[0008] A conveyor, on which a plurality of clamping fixtures for clamping the copper bar are arranged;
[0009] The clamping tool comprises a base arranged on the conveyor, a rotating member is arranged on the base, a clamping claw is arranged on the rotating member, the rotating member is used to drive the clamping claw to flip, and the clamping claw is used to clamp the copper bar;
[0010] The bracket is arranged parallel to the conveyor, and the bracket is provided with a positioning groove for copper bar cutting.
[0011] In some embodiments, the conveyor includes a flat chain conveyor belt for conveying the clamping tool, and a plurality of connecting seats are provided on the flat chain conveyor belt, and the base is connected to the connecting seats by bolts.
[0012] In some embodiments, the rotating member includes a drive motor 1, a shell and a group of rotating shafts, the drive motor 1 is arranged on a base, the shell is arranged on the drive motor 1, a group of the rotating shafts are arranged inside the shell for relative rotation, the output shaft of the drive motor 1 is connected to one side of the rotating shaft, and the other side of the rotating shaft away from the drive motor 1 is connected to the clamp, and a gear is arranged on the outside of the rotating shaft, and the two gears are meshed with each other.
[0013] In some embodiments, the gripper is a servo-electric parallel gripper.
[0014] In some embodiments, the bracket includes a group of driving members and a receiving frame, a group of the driving members are relatively arranged at the bottom of the conveyor, the receiving frame is connected to a group of the driving members, the driving members are used to drive the receiving frame to move, and the positioning groove is opened on the receiving frame.
[0015] In some embodiments, the driving member includes a mounting shell and an electric push rod, one end of the mounting shell is connected to the bottom of the conveyor, the other end of the mounting shell is abutted against the receiving frame, the electric push rod is arranged inside the mounting shell, and one end of the electric push rod piston rod is connected to the receiving frame.
[0016] In some embodiments, a group of stabilizing frames are further included. The group of stabilizing frames are relatively arranged on a side of the receiving frame away from the conveyor, and a plurality of balls are embedded in the bottom of the stabilizing frames.
[0017] The embodiment of the present application provides a copper bar processing device, which can realize the continuous cutting operation of the copper bar through the conveyor, bracket, rotating part, clamping claw, positioning groove and base. During the loading and unloading process of the copper bar, the entire system ensures the continuity of the cutting operation and ensures the seamless connection of the entire process, thereby greatly improving the overall work efficiency. This efficient and accurate cutting method not only improves the production speed, but also ensures the stability and consistency of the copper bar cutting quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 A schematic diagram of a three-dimensional structure provided in an embodiment of the present application;
[0020] Figure 2 A schematic diagram of the three-dimensional structure of the clamping tool provided in the embodiment of the present application;
[0021] Figure 3 A schematic diagram of the three-dimensional structure of a conveyor provided in an embodiment of the present application;
[0022] Figure 4 A top view of a cross-sectional view provided for an embodiment of the present application.
[0023] In the figure: 1. conveyor; 11. flat chain conveyor belt; 2. clamping tool; 21. base; 22. rotating part; 221. driving motor 1; 222. shell; 223. rotating shaft; 224. gear; 23. clamping claw; 3. bracket; 31. driving part; 311. mounting shell; 312. electric push rod; 32. receiving frame; 4. positioning groove; 5. connecting seat; 6. stabilizing frame. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0025] The embodiment of the present application provides a copper busbar processing device, which can solve the problem in the related art that the manual loading and unloading operations are performed in sequence, and the continuous cutting operation of the copper busbar cannot be realized, resulting in a significant reduction in the continuity of the processing process, thereby affecting the overall work efficiency.
[0026] See also Figure 1-Figure 3 A copper bar processing equipment includes: a conveyor 1 and a bracket 3, wherein the conveyor 1 is provided with a plurality of clamping tools 2 for clamping the copper bar; the clamping tools 2 include a base 21 provided on the conveyor 1, a rotating member 22 is provided on the base 21, a clamping claw 23 is provided on the rotating member 22, the rotating member 22 is used to drive the clamping claw 23 to flip, and the clamping claw 23 is used to clamp the copper bar; the bracket 3 is arranged parallel to the conveyor 1, and the bracket 3 is provided with a positioning groove 4 for copper bar cutting.
[0027] When cutting the copper bar, the copper bar to be cut is clamped in sequence by the clamping jaws 23, and then the conveyor 1 is turned on. The conveyor 1 conveys the clamping fixture 2 and the copper bar. After the copper bar and the clamping fixture are moved to the cutting station, the conveyor 1 stops, and the rotating member 22 drives the clamping jaws 23 and the copper bar to flip, so that the other end of the copper bar extends to the inside of the positioning groove 4. Then, the copper bar on the positioning groove 4 is cut by an external cutting device. After the cutting is completed, the rotating member 22 drives the clamping jaws 23 and the copper bar to flip and restore the original position. The conveyor 1 is started and drives the next clamping jaw 23 and the copper bar to move to the cutting station. At this time, the staff unloads the cut copper bar and loads the vacant clamping jaws 23 to ensure seamless connection of the entire process. Such a cycle of work can realize the continuous cutting operation of the copper bar and ensure the continuity of the copper bar cutting operation, thereby improving the overall work efficiency.
[0028] It is understandable that when the rotating member 22 drives the copper bar and the clamping jaw 23 to flip, the height of the rotating member 22, the height of the copper bar, and the height of the positioning groove 4 are adapted to each other, so that one end of the copper bar can be accommodated in the positioning groove 4.
[0029] like Figure 3 As shown, in this embodiment, the conveyor 1 includes a flat chain conveyor belt 11 for conveying the clamping tool 2, and a plurality of connecting seats 5 are arranged on the flat chain conveyor belt 11, and the base 21 is connected to the connecting seat 5 by bolts.
[0030] By connecting the connecting seat 5 on the flat chain conveyor belt 11 with the base 21, the clamping tool 2 can be conveniently fixed;
[0031] At the same time, the flat chain conveyor belt is usually composed of chains and chain plates. The chain provides traction power through its cyclic reciprocating motion, while the chain plate serves as a carrier in the conveying process to support and convey materials. This design enables the flat chain conveyor belt to withstand a large load and is conducive to the clamping work for flipping and conveying.
[0032] It should be noted that the conveyor 1 includes a frame, a group of transmission shafts, a plurality of rollers, a drive motor 3 and a reducer. A group of transmission shafts are relatively rotatably arranged at both ends of the frame, a flat chain conveyor belt transmission is arranged outside a group of transmission shafts, a plurality of rollers are rotatably arranged on the frame, and are located between a group of transmission shafts, for supporting the flat chain conveyor belt, the reducer is arranged on the frame, the reducer output shaft is connected to one end of the transmission shaft on one side, the drive motor 3 is arranged on the reducer, and the drive motor output shaft is connected to the reducer input rear.
[0033] Specifically, Figure 1 and Figure 2As shown, the rotating member 22 in this embodiment includes a driving motor 221, a shell 222 and a group of rotating shafts 223, the driving motor 221 is arranged on the base 21, the shell 222 is arranged on the driving motor 221, a group of the rotating shafts 223 are relatively rotatably arranged inside the shell 222, the output shaft of the driving motor 221 is connected to the rotating shaft 223 on one side, and the other side of the rotating shaft 223 away from the end of the driving motor 221 is connected to the clamp 23, and a gear 224 is arranged on the outside of the rotating shaft 223, and the two gears 224 are meshed with each other, wherein the diameters of the two gears 224 are one large and one small, and the driving motor 221 is connected to the gear 224 with a small diameter.
[0034] In actual operation, by turning on the driving motor 221, the driving motor 221 drives the rotating shaft 223 and the gear 224 on one side to rotate. Since the two gears 224 are meshed with each other, the rotating shaft 223 and the gear 224 on the other side are driven to rotate, thereby driving the clamping jaw 23 to flip.
[0035] Preferably, the clamping jaws 23 in this embodiment are servo-electric parallel clamping jaws.
[0036] The servo electric parallel gripper is an advanced clamping device that can achieve fast response, high precision and stable clamping force through precision servo motor drive. It is widely used in various automated production lines, assembly lines, warehousing and logistics, etc., which can greatly improve production efficiency and reduce labor costs. This is an existing technology and will not be described here.
[0037] Specifically, Figure 1 and Figure 4 As shown, the bracket 3 in this embodiment includes a group of driving members 31 and a receiving frame 32, a group of the driving members 31 are relatively arranged at the bottom of the conveyor 1, the receiving frame 32 is connected to a group of the driving members 31, the driving members 31 are used to drive the receiving frame 32 to move, and the positioning groove 4 is opened on the receiving frame 32, wherein the receiving frame 32 is rectangular.
[0038] In actual operation, the copper bar is supported by the receiving frame 32, and the positioning groove 4 limits one end of the copper bar, which is conducive to cutting by external cutting equipment. In addition, during use, in order to cut copper bars of different lengths according to different needs, the driving member 31 is turned on, and the driving member 31 drives the receiving frame 32 to move back and forth along the width of the conveyor 1. This design can achieve the purpose of controlling the cutting length of the copper bar and meet different usage requirements.
[0039] Further, such as Figure 4As shown, the driving member 31 in this embodiment includes a mounting shell 311 and an electric push rod 312, one end of the mounting shell 311 is connected to the bottom of the conveyor 1, and the other end of the mounting shell 311 is abutted against the receiving frame 32, the electric push rod 312 is arranged inside the mounting shell 311, and one end of the piston rod of the electric push rod 312 is connected to the receiving frame 32.
[0040] By turning on the electric push rod 312 , the electric push rod 312 drives the receiving frame 32 to move back and forth along the width of the conveyor 1 .
[0041] As a preferred embodiment, the present embodiment further includes a group of stabilizing frames 6 , which are relatively arranged on the side of the receiving frame 32 away from the conveyor 1 , and a plurality of balls are embedded in the bottom of the stabilizing frames 6 .
[0042] It can be understood that a plurality of grooves are provided at the bottom of the stabilizing frame 6, and the balls are rotatably arranged inside the grooves, and the bottom of the stabilizing frame 6, the bottom of the receiving frame 32, and the bottom of the conveyor 1 are located at the same level.
[0043] In actual operation, the stability of the receiving frame can be improved by the stabilizing frame 6. At the same time, the friction between the stabilizing frame and the ground can be reduced by the balls arranged at the bottom, which is conducive to the electric push rod pushing the receiving frame 32 and the stabilizing frame to move.
[0044] In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0045] It should be noted that, in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0046] The above description is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features applied for herein.
Claims
1. A copper busbar processing equipment, characterized in that: include: A conveyor (1) is provided with a plurality of clamping tools (2) for clamping copper bars; The clamping tool (2) comprises a base (21) arranged on the conveyor (1), a rotating member (22) is arranged on the base (21), a clamping claw (23) is arranged on the rotating member (22), the rotating member (22) is used to drive the clamping claw (23) to turn over, and the clamping claw (23) is used to clamp the copper bar; A support (3) is arranged parallel to the conveyor (1), and a positioning groove (4) for copper busbar cutting is arranged on the support (3).
2. A copper busbar processing device as claimed in claim 1, characterized in that: The conveyor (1) comprises a flat chain conveyor belt (11) for conveying the clamping tool (2), a plurality of connecting seats (5) are arranged on the flat chain conveyor belt (11), and the base (21) is connected to the connecting seats (5) by bolts.
3. A copper busbar processing device as claimed in claim 1, characterized in that: The rotating member (22) comprises a driving motor (221), a shell (222) and a group of rotating shafts (223); the driving motor (221) is arranged on the base (21); the shell (222) is arranged on the driving motor (221); a group of rotating shafts (223) are arranged inside the shell (222) for relative rotation; the output shaft of the driving motor (221) is connected to the rotating shaft (223) on one side; the other end of the rotating shaft (223) away from the driving motor (221) is connected to the clamp (23); a gear (224) is arranged on the outside of the rotating shaft (223); and the two gears (224) are meshed with each other.
4. The copper busbar processing equipment according to claim 1, characterized in that: The clamping jaw (23) is a servo-electric parallel clamping jaw.
5. The copper busbar processing equipment according to claim 1, characterized in that: The support (3) comprises a group of driving members (31) and a receiving frame (32), wherein the group of driving members (31) are relatively arranged at the bottom of the conveyor (1), the receiving frame (32) is connected to the group of driving members (31), the driving members (31) are used to drive the receiving frame (32) to move, and the positioning groove (4) is provided on the receiving frame (32).
6. A copper busbar processing device as claimed in claim 5, characterized in that: The driving member (31) comprises a mounting shell (311) and an electric push rod (312); one end of the mounting shell (311) is connected to the bottom of the conveyor (1); the other end of the mounting shell (311) is in contact with the receiving frame (32); the electric push rod (312) is arranged inside the mounting shell (311); one end of the piston rod of the electric push rod (312) is connected to the receiving frame (32).
7. A copper busbar processing device as claimed in claim 5, characterized in that: It also comprises a group of stabilizing frames (6), which are arranged relatively on the side of the receiving frame (32) away from the conveyor (1), and a plurality of balls are embedded in the bottom of the stabilizing frames (6).