Chip removal device for horizontal numerical control lathe

The chip removal device for CNC lathes automates the separation and cleaning of iron chips and coolant, addressing the manual cleaning challenge and enabling efficient recycling.

CN222243801UActive Publication Date: 2024-12-27HEBEI XINGTAI JIAHUA DIGITAL CONTROL EQUIP CO LTD
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Patent Information

Application Number
CN202420105132.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2024-12-27
Estimated Expiration
2034-01-16

AI Technical Summary

Technical Problem

The accumulation of iron chips and dust on the slag receiving plate in horizontal CNC lathes requires frequent manual cleaning, which is time-consuming and labor-intensive, and hinders the recycling of iron chips.

Method used

A chip removal device for horizontal CNC lathes featuring an oil-water separation component with a collecting chamber, water pump, and a separation and processing component that includes a cache box, filter screen, and oil filter paper to separate and collect waste chips and coolant efficiently.

Benefits of technology

Facilitates automatic separation and cleaning of waste chips and coolant, enhancing recycling efficiency and reducing manual labor, while ensuring the coolant's suitability for reuse.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of horizontal numerical control lathe accessories, and provides a chip removal device for a horizontal numerical control lathe, which comprises a shell and a collecting cover, one side of the shell is of an opening structure, an oil-water separation component is arranged in the shell and the collecting cover, a collecting cavity is positioned in the shell, and a water pump is mounted at the bottom in the shell. The output end of the water pump is communicated with the collecting cavity, the separation treatment assembly is arranged in the shell and comprises a buffer box, the buffer box is installed at the bottom in the shell and connected with the suction end of the water pump, and the collecting cover is rotationally connected to the top of the shell through a pin shaft. By means of the technical scheme, the problems that in the related technology, a lot of scrap iron and some dust and other impurities grow during turning, the scrap iron and the dust can adhere to and accumulate on the slag receiving plate and need to be manually and frequently cleaned, time and labor are wasted, and the dust and the scrap iron are pushed and accumulated together, so that recycling of the scrap iron is not facilitated are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of accessories for horizontal numerically controlled lathes, and in particular to a chip removal device for horizontal numerically controlled lathes. Background Art

[0002] With the development of social industrial automation, more and more ordinary lathes are replaced by CNC lathes with much higher automation. Horizontal CNC lathe is one of the most widely used CNC machine tools. It is mainly used for cutting and processing of inner and outer cylindrical surfaces of shaft parts or disk parts, inner and outer conical surfaces of arbitrary cone angles, complex rotary inner and outer curved surfaces, and cylindrical and conical threads, and can perform grooving, drilling, reaming, reaming and boring, etc.

[0003] At present, a lot of iron filings and some dust and other impurities will be generated during turning. These iron filings and dust will adhere to and accumulate on the slag receiving plate, requiring manual cleaning frequently, which is time-consuming and laborious. In addition, the accumulation of dust and iron filings is not conducive to the recycling of iron filings.

[0004] Therefore, improvements are made to address the above problems. Utility Model Content

[0005] The utility model provides a chip removal device for a horizontal CNC lathe, which solves the problem in the related art that a lot of iron chips and some impurities such as dust will be generated during turning, and these iron chips and dust will adhere to and accumulate on the slag receiving plate, requiring manual cleaning frequently, which is time-consuming and labor-intensive, and the dust and iron chips are pushed together, which is not conducive to the recycling of the iron chips.

[0006] The technical solution of the utility model is as follows: a chip removal device for a horizontal CNC lathe, characterized in that it includes

[0007] A shell and a collecting cover, wherein one side of the shell is an open structure;

[0008] An oil-water separation component, the oil-water separation component is arranged inside the housing and the collection cover;

[0009] A collecting chamber, the collecting chamber being located inside the shell;

[0010] A water pump, the water pump is installed at the bottom of the housing, and the output end of the water pump is connected to the collecting chamber;

[0011] A separation and processing component is arranged inside the shell, and the separation and processing component includes a cache box, which is installed at the bottom of the shell, the cache box is connected to the suction end of the water pump, and the collection cover is rotatably connected to the top of the shell through a pin shaft.

[0012] As a further technical solution, a support layer is provided inside the shell, a filter screen is placed on the surface of the support layer, a loading and unloading rod is installed on the surface of the filter screen, a lock frame is provided on the upper surface of the shell and the side surface of the collection cover, and a lock bolt is inserted inside the lock frame.

[0013] As a further technical solution, the oil-water separation assembly includes a separation box, a support leg is provided at the bottom of the separation box, a docking pipe is connected to the bottom of the separation box, and the docking pipe is laterally inserted and connected to the side surface of the cache box.

[0014] As a further technical solution, a mesh plate is provided in the separation box, moving wheels are installed in the lower ends of the support legs, and a handle is fixedly connected to the side surface of the separation box.

[0015] As a further technical solution, the separation box can be rotated 90° toward the opening direction of the shell with the pin connection as the axis.

[0016] As a further technical solution, the top of the separation box is tightly connected to the top of the shell.

[0017] As a further technical solution, the docking pipe is overall L-shaped and the bottom opening is directed toward the cache box.

[0018] As a further technical solution, oil filter paper is placed on the surface of the mesh plate.

[0019] The working principle and beneficial effects of the utility model are:

[0020] 1. The utility model is provided with a separation processing component. A collecting cover which can rotate to one side is rotatably connected to the top of the shell through a pin shaft. The interior of the collecting cover is supported and connected to a filter screen through a supporting layer. The filter screen can retain the waste chips in the collecting cover and separate the cutting fluid into a separation box, so as to facilitate the separate treatment of the waste chips and the cutting fluid.

[0021] 2. The utility model is provided with an oil-water separation component, a separation box is installed inside the outer shell, a mesh plate is provided in the separation box and oil filter paper is placed on the surface, which can separate the oil in the cutting fluid to avoid affecting the secondary use or treatment of the cutting fluid, and facilitate the removal and cleaning of the separation box, and has good use effect and practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0023] Figure 1 It is a schematic diagram of the structure of the utility model;

[0024] Figure 2 This is the axonometric drawing of the utility model;

[0025] Figure 3 This is the axonometric drawing of the utility model;

[0026] Figure 4 This is a cross-sectional view of the utility model;

[0027] In the figure: 1. outer shell; 2. collecting cover; 3. collecting chamber; 4. water pump; 5. separation processing component; 5-1. cache box; 5-2. supporting layer; 5-3. filter screen; 5-4. loading and unloading rod; 5-5. locking frame; 5-6. locking bolt; 6. oil-water separation component; 6-1. separation box; 6-2. supporting leg; 6-3. docking pipe; 6-4. mesh plate; 6-5. moving wheel; 6-6. handle; 7. oil filter paper. DETAILED DESCRIPTION

[0028] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] like Figure 1~Figure 4 As shown, this embodiment provides a chip removal device for a horizontal CNC lathe, comprising

[0030] A shell 1 and a collecting cover 2, wherein one side of the shell 1 is an open structure;

[0031] The oil-water separation component 6 is arranged inside the housing 1 and the collecting cover 2;

[0032] A collecting chamber 3, the collecting chamber 3 is located inside the housing 1;

[0033] A water pump 4 is installed at the bottom of the housing 1, and an output end of the water pump 4 is connected to the collecting chamber 3;

[0034] A separation and processing component 5 is arranged inside the shell 1. The separation and processing component 5 includes a cache box 5-1, which is installed at the bottom of the shell 1. The cache box 5-1 is connected to the suction end of the water pump 4. The collecting cover 2 is rotatably connected to the top of the shell 1 through a pin shaft. A supporting layer 5-2 is arranged inside the shell 1. A filter screen 5-3 is placed on the surface of the supporting layer 5-2. A loading and unloading rod 5-4 is installed on the surface of the filter screen 5-3. A locking frame 5-5 is arranged on the upper surface of the shell 1 and the side surface of the collecting cover 2. A locking bolt 5-6 is inserted inside the locking frame 5-5.

[0035] In this embodiment, in order to achieve the effect of separating the waste chips and coolant entering the collecting hood 2, a separation processing component 5 is designed, and a support layer 5-2 is provided at the four corners of the inner wall of the collecting hood 2. The filter screen 5-3 can be placed on the surface of the support layer 5-2, and the filter screen 5-3 is in contact with the inner wall of the collecting hood 2, and a loading and unloading rod 5-4 is fixedly connected to the surface of the filter screen 5-3. The filter screen 5-3 can be loaded and unloaded by the loading and unloading rod 5-4. The waste chips will be left on the filter screen 5-3, and the cutting fluid will be separated out. The waste chips can be poured out by rotating the collecting hood 2 to one side.

[0036] Furthermore, the oil-water separation component 6 includes a separation box 6-1, a support leg 6-2 is provided at the bottom of the separation box 6-1, a docking pipe 6-3 is connected to the bottom of the separation box 6-1, the docking pipe 6-3 is laterally inserted and connected in the side surface of the cache box 5-1, a mesh plate 6-4 is provided in the separation box 6-1, a moving wheel 6-5 is installed in the lower end of the support leg 6-2, and a handle 6-6 is fixedly connected to the side surface of the separation box 6-1.

[0037] In this embodiment, in order to separate the oil in the cutting fluid, an oil-water separation component 6 is designed, and a separation box 6-1 with support legs 6-2 is placed inside the outer shell 1. The separation box 6-1 is supported by the support legs 6-2 to keep in contact with the top of the outer shell 1, and a moving wheel 6-5 is provided to slide outward. A docking pipe 6-3 is provided at the bottom of the separation box 6-1, and the docking pipe 6-3 is used for plug-in connection with the cache box 5-1. A mesh plate 6-4 is provided inside the separation box 6-1, and an oil filter paper 7 can be placed on the mesh plate 6-4. The oil in the cutting fluid is separated and stored inside by the oil filter paper 7.

[0038] Furthermore, the separation box 6 - 1 can be rotated 90° toward the opening direction of the shell 1 with the pin connection as the axis.

[0039] In this embodiment, the separation box 6-1 is rotated 90 degrees toward the opening direction of the outer shell 1, so that the waste chips in the collection cover 2 can be quickly cleaned out.

[0040] Furthermore, the top of the separation box 6 - 1 is tightly connected to the top of the housing 1 .

[0041] In this embodiment, by sealing and fitting, there is no gap between the separation box 6 - 1 and the housing 1 , thereby preventing the cutting fluid from leaking through the gap.

[0042] Furthermore, the docking pipe 6-3 is in an L-shaped structure as a whole and the bottom opening is directed toward the cache box 5-1.

[0043] In this embodiment, the L-shaped structure enables the docking pipe 6-3 to be inserted into the buffer box 5-1 when the separation box 6-1 rotates horizontally, so as to facilitate docking.

[0044] Furthermore, an oil filter paper 7 is placed on the surface of the mesh plate 6 - 4 .

[0045] In this embodiment, by installing disposable oil filter paper 7, the cutting fluid entering the separation box 6-1 can separate the oil.

[0046] When needed, the waste chips and cutting fluid discharged from the machine tool enter the collecting cover 2, and the cutting fluid is separated into the separation box 6-1 through the filter 5-3, and the waste chips remain on the surface of the filter 5-3. After the cutting fluid enters the separation box 6-1, the oil in the cutting fluid is separated by the filter oil paper 7, and the cutting fluid without oil flows into the buffer box 5-1 through the docking pipe 6-3, and then is sucked into the collecting chamber 3 by the water pump 4. When cleaning is needed, pull out the lock bolt 5-6 in the lock frame 5-5, push the collecting cover 2 to flip outward, clean out the collected waste chips, and then take out the filter 5-3 through the loading and unloading rod 5-4 for cleaning. When cleaning the filtered oil, pull the separation box 6-1 outward, and the separation box 6-1 moves outward through the moving wheel 6-5 at the bottom of the supporting leg 6-2, and then clean it, pour it out and replace the filter paper 7.

[0047] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A chip removal device for a horizontal CNC lathe, characterized in that: include A shell (1) and a collection cover (2), wherein one side of the shell (1) is an open structure; An oil-water separation component (6), the oil-water separation component (6) being arranged inside the housing (1) and the collection cover (2); A collecting chamber (3), wherein the collecting chamber (3) is located inside the housing (1); A water pump (4), the water pump (4) being mounted on the inner bottom of the housing (1), and the output end of the water pump (4) being connected to the collecting chamber (3); A separation processing component (5), wherein the separation processing component (5) is arranged inside the shell (1), and the separation processing component (5) includes a cache box (5-1), wherein the cache box (5-1) is installed at the bottom of the shell (1), and the cache box (5-1) is connected to the suction end of the water pump (4), and the collection cover (2) is rotatably connected to the top of the shell (1) through a pin shaft.

2. A chip removal device for a horizontal CNC lathe according to claim 1, characterized in that: A support layer (5-2) is provided inside the shell (1), a filter screen (5-3) is placed on the surface of the support layer (5-2), a loading and unloading rod (5-4) is installed on the surface of the filter screen (5-3), a lock frame (5-5) is provided on the upper surface of the shell (1) and the side surface of the collection cover (2), and a lock bolt (5-6) is inserted inside the lock frame (5-5).

3. The chip removal device for a horizontal CNC lathe according to claim 1, characterized in that: The oil-water separation component (6) comprises a separation box (6-1), the bottom of which is provided with a support leg (6-2), the bottom of which is connected with a docking pipe (6-3), and the docking pipe (6-3) is laterally inserted and connected in the side surface of the cache box (5-1).

4. A chip removal device for a horizontal CNC lathe according to claim 3, characterized in that: A mesh plate (6-4) is arranged in the separation box (6-1), a moving wheel (6-5) is installed in the lower end of the support leg (6-2), and a handle (6-6) is fixedly connected to the side surface of the separation box (6-1).

5. The chip removal device for a horizontal CNC lathe according to claim 3, characterized in that: The separation box (6-1) can be rotated 90 degrees in the direction of the opening of the outer shell (1) with the pin connection as the axis.

6. The chip removal device for a horizontal CNC lathe according to claim 3, characterized in that: The top of the separation box (6-1) is tightly connected to the inner top of the outer shell (1).

7. The chip removal device for a horizontal CNC lathe according to claim 3, characterized in that: The docking pipe (6-3) is in an L-shaped structure as a whole, and the bottom opening is oriented toward the cache box (5-1).

8. The chip removal device for a horizontal CNC lathe according to claim 4, characterized in that: Oil filter paper (7) is placed on the surface of the mesh plate (6-4).