Flat surface flat grinding machining device

By designing a special flat surface flat processing device, the problem of poor flat surface processing stability in traditional methods is solved, and the processing effect of accurate positioning and reliable quality is achieved, which reduces labor intensity and improves processing efficiency.

CN222244270UActive Publication Date: 2024-12-27XIAN FLIGHT SELF CONTROL INST OF AVIC
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Patent Information

Application Number
CN202323425460.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-15
Publication Date
2024-12-27
Estimated Expiration
2033-12-15

AI Technical Summary

Technical Problem

The traditional flat surface flat processing method has poor stability due to small parts and hand-held processing, which is prone to skew, jitter and uneven removal margin, which is difficult to meet the requirements of precision processing, and the product quality is unstable, which is prone to scrapping.

Method used

Design a round cake-shaped flat surface processing device with a special through hole in the center. The through hole consists of two parallel straight sides and two arc edges, and is cut along one straight side, and the device is set in On the parts to be processed, the cutting surface and the flat surface are matched, with a thickness of 3/4 to 1 times the length of the part. The distance between the two straight edges of the through holes is less than the distance between the part 0.05mm to 0.10mm, and the gap between the arc edge and the outer surface of the part is matched by 0.01mm. ~0.03mm to ensure accurate positioning and firm clamping.

Benefits of technology

It achieves accurate positioning, firm clamping and reliable quality during the processing process, reduces labor intensity, improves processing efficiency, stability and product quality, and eliminates quality hidden dangers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of flat grinding tool clamps, and discloses a flat surface flat grinding machining device which is in a round cake shape, a through hole is formed in the center of the flat surface flat grinding machining device, and the through hole is composed of two parallel straight edges and two arc edges. The device is cut along one straight edge of the through hole; the device is arranged on a part to be flatly ground in a sleeving mode, and the cutting face is matched with the flat face. The utility model solves the problems that the part is easy to shake and the flat grinding process is unstable when the flat surface is flatly ground by the traditional method, realizes accurate positioning, convenience in switching, reliable quality and low labor intensity in the machining process, greatly improves the product quality and the production efficiency, is simple in structure and easy to implement, and provides a clamping method for other parts with similar structures.
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Description

Technical Field

[0001] The utility model relates to the field of flat grinding fixtures, in particular to a flat surface flat grinding processing device. Background Art

[0002] There are many centering pin structures used for connection and positioning in precision hydraulic valve products. The key core parts are two symmetrical flat surfaces. During processing, not only the thickness of the flat surface is required to be precisely matched with the mating parts, but also the flatness and parallelism requirements must be met. The traditional processing method is to hold the parts by hand after rough processing, grind the flat surface on the ground cast iron, and complete the fine processing to ensure the requirements of various indicators. Because the parts are small, hand-held processing has poor stability, and is prone to problems such as deflection, jitter, and uneven removal of excess. The operator is extremely demanding, and the product quality is unstable, making it difficult to meet the requirements of precision processing, and it is easy to cause quality problems such as scrap. Utility Model Content

[0003] In view of the shortcomings of existing tools and methods, the utility model provides a tooling for flat surface grinding, which has a compact structure, is easy to load and unload, and is simple and quick to switch. It can achieve accurate positioning, firm clamping, reliable quality, and low labor intensity during the processing.

[0004] In order to achieve the above-mentioned purpose, the utility model provides a flat surface grinding processing device.

[0005] A flat surface grinding device, the device is in the shape of a round cake, with a through hole in the center, the through hole shape is composed of two parallel straight sides and two arc sides; and the device is cut along one of the straight sides of the through hole;

[0006] The device is sleeved on the part to be flattened, and the cutting surface is matched with the flat surface.

[0007] Furthermore, the connection between the remaining straight edge of the through hole and the two arc edges is a concave rounded transition.

[0008] Furthermore, the thickness of the device is 3 / 4 to 1 times the length of the flat surface.

[0009] Furthermore, the distance between the two straight sides of the through hole is 0.05 mm to 0.10 mm smaller than the distance between the two flat surfaces of the part to be flattened.

[0010] Furthermore, the two arc edges of the through hole of the device are clearance-matched with the outer surface of the part to be flattened.

[0011] Furthermore, the fitting clearance is 0.01 mm to 0.03 mm.

[0012] Beneficial effects of the utility model: The utility model has a compact structure, is easy to load and unload, and is simple and quick to switch, and can achieve:

[0013] (1) The clamping is firm and reliable, the switching is fast, and the efficiency is greatly improved;

[0014] (2) Product quality is stable and quality risks are eliminated;

[0015] (3) The clamping method is simple and convenient, easy to operate, and the labor intensity is greatly reduced; BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0017] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment in size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0018] Figure 1 A schematic diagram of the connection between a flat surface grinding device and a part to be ground;

[0019] Figure 2 It is a front view of a flat surface grinding processing device;

[0020] Figure 3 This is a schematic diagram of a typical part. DETAILED DESCRIPTION

[0021] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] In order to better implement the utility model, the following Figure 1 , 2 , 3. The utility model is described in detail.

[0023] A flat surface grinding device, the device is in the shape of a round cake, with a through hole in the center, the through hole shape is composed of two parallel straight sides and two arc sides; and the device is cut along one of the straight sides of the through hole;

[0024] The device is sleeved on the part to be flattened, and the cutting surface is matched with the flat surface.

[0025] The connection between the remaining straight edge of the through hole and the two arc edges is a concave rounded transition to prevent the edges of the parts from getting stuck.

[0026] The thickness of the device is 3 / 4 to 1 times the length of the flat surface of the part, and can effectively support the flat surface of the part to be on the same horizontal plane to ensure the final flatness processing requirements.

[0027] The distance between the two straight edges of the through hole of the device is 0.05mm to 0.10mm smaller than the distance between the two flat surfaces of the part to be flattened, ensuring that only the surface of the part to be processed contacts the grinding strip during flattening, ensuring that the device is not flattened, preventing pollution of the flattening environment, and causing poor roughness of the surface to be processed.

[0028] The two arc edges of the through hole of the device are matched with the outer surface of the part to be flattened, and the matching clearance is 0.01mm-0.03mm, which is convenient for loading and unloading, and the switching is simple and fast.

[0029] During processing, place the grinding cast iron flat on the marble platform, put the part into the flat grinding tool, and apply diamond abrasive paste on the exposed side of the part;

[0030] Use your left hand to press the top of the flat grinding tooling to make the surface of the part coated with corundum grinding paste fit the surface of the cast iron. Use your right hand to move the part back and forth to remove the fine wire cutting and electro-erosion layer. The movement process must be smooth to avoid shaking the part back and forth.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the field can easily think of various equivalent modifications or substitutions within the technical scope disclosed in the utility model, and these modifications or substitutions should be included in the protection scope of the utility model.

Claims

1. A flat surface grinding device, characterized in that: The device is in the shape of a round pancake with a through hole at the center, the through hole is composed of two parallel straight sides and two arc sides; and the device is cut along one of the straight sides of the through hole; The device is sleeved on the part to be flattened, and the cutting surface is matched with the flat surface.

2. The device according to claim 1, characterized in that The connection between the remaining straight edge of the through hole and the two arc edges is a concave rounded transition.

3. The device according to claim 1, characterized in that The thickness of the device is 3 / 4 to 1 times the length of the flat surface.

4. The device according to claim 1, characterized in that The distance between the two straight sides of the through hole is 0.05 mm to 0.10 mm smaller than the distance between the two flat surfaces of the part to be flattened.

5. The device according to claim 1, characterized in that The two arc edges of the through hole of the device are in clearance fit with the outer surface of the part to be flattened.

6. The device according to claim 5, characterized in that The fitting clearance is 0.01mm~0.03mm.