Clamping device for exhaust pipe machining

By designing an automated clamping device, using motor drive and electric telescopic rod combined with helical gear system, the problem of unstable clamping of exhaust pipes in the prior art is solved, achieving more efficient fixation effects and improving working efficiency.

CN222244440UActive Publication Date: 2024-12-27SICHUAN NANGUANG VACUUM TECH CO LTD
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Patent Information

Application Number
CN202420764455.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2024-12-27
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

During the existing exhaust pipe processing, the clamping method mainly relies on manual use of clamps and table visors, resulting in high labor intensity and poor fixation effect, prone to shaking, affecting work efficiency.

Method used

A clamping device for processing exhaust pipes including clamping mechanism and fixing mechanism is designed, and the threaded rod is driven by a motor drives the rotating rod and helical gear system, and combined with an electric telescopic rod, the automatic clamping and fixing of the exhaust pipes is achieved. , the arc-shaped design of the clamping plate and anti-slip plate improves the contact area and fixing effect.

Benefits of technology

Through automatic clamping and fixing, the fixing effect of the exhaust pipe is significantly improved, labor intensity is reduced, shaking during processing is avoided, and work efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The clamping device for exhaust pipe machining comprises a workbench and a supporting frame, the workbench is fixedly connected to the top of the supporting frame, a clamping mechanism is arranged on one side of the workbench and can play a role in clamping an exhaust pipe, the clamping mechanism comprises a motor fixedly installed on one side of the workbench, and the motor is arranged on the other side of the workbench. A square groove is formed in the top of the workbench, and the output end of the motor is fixedly connected with a rotating rod. According to the device, the clamping mechanism and the fixing mechanism are arranged, a motor in the clamping mechanism rotates to drive a rotating rod and a first bevel gear to rotate, the first bevel gear rotates to drive a second bevel gear and a threaded rod to rotate, and a moving block drives a first clamping plate and a first anti-skid plate to clamp a drainage pipe; and an electric telescopic rod in the fixing mechanism moves to drive a second clamping plate and a second antiskid plate to fix the tail of the drainage pipe, so that the clamping effect of the clamping mechanism is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of exhaust pipe processing, in particular to a clamping device for exhaust pipe processing. Background Art

[0002] The exhaust pipe is a part of the engine exhaust system. The exhaust system mainly includes the exhaust manifold, exhaust pipe and muffler. Generally, a three-way catalytic converter for controlling engine pollutant emissions is also installed in the exhaust system. The exhaust pipe generally includes the front exhaust pipe and the rear exhaust pipe. The exhaust pipe needs to be fixed with an exhaust pipe clamping device during the processing.

[0003] The announcement number "CN219665748U" provides a clamping device for exhaust pipe processing, including a fixing ring and a rotating drum, a bearing ring is fixed on the inner side of the fixing ring, and the rotating drum and the inner ring of the bearing ring are fixed to each other, and vertical grooves are penetrated on both sides of the surface of the rotating drum; the utility model rotates the first screw rod to make the threaded sleeves on both sides drive the clamping plates to approach each other, so as to clamp and fix the exhaust pipe, and can fix exhaust pipes of various outer diameters, with higher adjustability, and under the action of the bearing ring, the rotating drum can drive the clamped exhaust pipe to rotate and change the angle of the exhaust pipe without releasing the fixation of the exhaust pipe or moving the exhaust pipe. After the angle adjustment is completed, the movable block is driven down by rotating the second screw rod, so that the clamping teeth enter the teeth of the ring gear, so as to realize the positioning of the rotating drum, and prevent the rotating drum from rotating arbitrarily during the processing to change the angle of the exhaust pipe;

[0004] However, the above device still has the following problems during implementation:

[0005] The processing of the exhaust pipe includes cutting, grinding, welding, bending and painting. During the processing, the surface needs to be fixed. Most of the existing clamping methods are to fix it manually using clamps and bench vises. The labor intensity is high and the fixing effect is poor. It is easy to shake during the processing, which affects the work efficiency. Utility Model Content

[0006] The purpose of the utility model is to provide a clamping device for exhaust pipe processing to solve the problems raised in the above background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A clamping device for exhaust pipe processing, comprising a workbench and a support frame, wherein the workbench is fixedly connected to the top of the support frame, and a clamping mechanism is arranged on one side of the workbench, which can play a role in clamping the exhaust pipe;

[0009] The clamping mechanism includes a motor fixedly mounted on one side of the workbench, a square groove is provided on the top of the workbench, a rotating rod is fixedly connected to the output end of the motor, one end of the rotating rod passes through the interior of the square groove and is fixedly connected to a first bevel gear, both sides of the first bevel gear are meshedly connected to the second bevel gear, one side of the second bevel gear is fixedly connected to a threaded rod, the surface of the threaded rod is transmission-connected to a moving block, the top of the moving block is fixedly connected to a connecting block, one side of the connecting block is fixedly connected to a first clamping plate, and a fixing mechanism is provided on the top of the workbench, which can fix the tail of the exhaust pipe.

[0010] Preferably, the fixing mechanism comprises two fixing plates fixedly connected to the top of the workbench, two electric telescopic rods are fixedly mounted on one side of each fixing plate, and the output ends of the electric telescopic rods are fixedly connected to a second clamping plate.

[0011] Preferably, a sliding block is fixedly connected to the bottom of the moving block, and a sliding groove for use with the sliding block is formed on the inner wall of the square groove.

[0012] Preferably, a threaded hole is provided on one side of the moving block, and the threaded hole is used in conjunction with a threaded rod.

[0013] Preferably, a bearing is provided at one end of the threaded rod, and the one end of the threaded rod is rotatably connected to the inner wall of the square groove through the bearing.

[0014] Preferably, a first anti-slip plate is fixedly connected to one side of the first clamping plate, and the first clamping plate and the first anti-slip plate are both arc-shaped.

[0015] Preferably, a second anti-slip plate is fixedly connected to one side of the second clamping plate, and the second clamping plate and the second anti-slip plate are both arc-shaped.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The utility model is provided with a clamping mechanism, and the motor can be started, the motor rotates to drive the rotating rod and the first bevel gear to rotate, and the first bevel gear rotates to drive the second bevel gear and the threaded rod to rotate, so that the moving block drives the sliding block, the first clamping plate and the first anti-skid to move along the track of the sliding groove toward the center position close to the drain pipe until it moves to clamp and fix it;

[0018] 2. The utility model is provided with a fixing mechanism, and the electric telescopic rod can be started to drive the second clamping plate and the second anti-slip plate to move toward a position close to the tail end of the drain pipe, until they move to be in close contact with the tail end of the drain pipe, thereby fixing the tail end of the drain pipe;

[0019] The utility model is provided with a clamping mechanism and a fixing mechanism, and the rotation of the motor in the clamping mechanism can drive the rotating rod and the first bevel gear to rotate, and the rotation of the first bevel gear drives the second bevel gear and the threaded rod to rotate, so that the moving block drives the first clamping plate and the first anti-skid plate to clamp the drain pipe, and at the same time, the electric telescopic rod in the fixing mechanism moves, thereby driving the second clamping plate and the second anti-skid plate to fix the tail of the drain pipe, thereby further improving the clamping effect of the clamping mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0021] Figure 2 It is a side view of the partial structure of the utility model;

[0022] Figure 3 It is a three-dimensional diagram of the partial structure of the utility model;

[0023] Figure 4 It is a three-dimensional diagram of the fixing mechanism of the utility model;

[0024] Figure 5 This is a schematic diagram of the exhaust pipe of the utility model after clamping;

[0025] Figure 6 It is a three-dimensional diagram of the local structure of the clamping mechanism of the utility model.

[0026] In the figure: 1. workbench; 2. support frame; 3. motor; 4. square groove; 5. rotating rod; 6. first bevel gear; 7. second bevel gear; 8. threaded rod; 9. moving block; 10. connecting block; 11. first clamping plate; 12. fixed plate; 13. electric telescopic rod; 14. second clamping plate; 15. sliding block; 16. sliding groove; 17. threaded hole; 18. bearing; 19. first anti-skid plate; 20. second anti-skid plate. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-6 , the utility model provides a technical solution:

[0029] Embodiment 1:

[0030] A clamping device for exhaust pipe processing, comprising a workbench 1 and a support frame 2, wherein the workbench 1 is fixedly connected to the top of the support frame 2, and a clamping mechanism is provided on one side of the workbench 1, which can play a role in clamping the exhaust pipe;

[0031] The clamping mechanism includes a motor 3 fixedly mounted on one side of the workbench 1, a square slot 4 is provided on the top of the workbench 1, a rotating rod 5 is fixedly connected to the output end of the motor 3, one end of the rotating rod 5 penetrates into the inside of the square slot 4, and is fixedly connected to a first bevel gear 6, both sides of the first bevel gear 6 are meshedly connected to a second bevel gear 7, a threaded rod 8 is fixedly connected to one side of the second bevel gear 7, a moving block 9 is transmission-connected to the surface of the threaded rod 8, a connecting block 10 is fixedly connected to the top of the moving block 9, and a first clamping plate 11 is fixedly connected to one side of the connecting block 10, and a fixing mechanism is provided on the top of the workbench 1, which can fix the tail of the exhaust pipe;

[0032] By setting a clamping mechanism in this embodiment, when the user needs to process the surface of the bent drain pipe, the user can start the motor 3 in the clamping mechanism, drive the rotating rod 5 to rotate through the motor 3, drive the first bevel gear 6 to rotate through the rotating rod 5, and drive the second bevel gear 7 to rotate through the first bevel gear 6, and at the same time drive the threaded rod 8 to rotate around the bearing 18, and squeeze the internal thread inside the threaded hole 17 through the external thread on the surface of the threaded rod 8, so that the moving block 9 drives the sliding block 15, the first clamping plate 11 and the first anti-slip plate 19 to approach the center position of the drain pipe along the trajectory of the sliding groove 16 until it is clamped and fixed;

[0033] By setting the shapes of the first clamping plate 11 and the first anti-skid plate 19 to be arc-shaped, the contact area between the first clamping plate 11 and the surface of the drain pipe is increased, so that it can fit more closely when in contact with the surface of the drain pipe, and the clamping effect is better, thereby further improving the clamping effect of the clamping mechanism, and solving the problem that most of the existing clamping methods are to fix them manually using clamps and bench vises, which have high labor intensity and poor fixing effect, and are prone to shaking during the processing, thereby affecting the work efficiency.

[0034] The bottom of the moving block 9 is fixedly connected with a sliding block 15, and the inner wall of the square groove 4 is provided with a sliding groove 16 used in conjunction with the sliding block 15;

[0035] By providing the sliding block 15 and the sliding groove 16 , the sliding block 15 can be driven to move along the track of the sliding groove 16 when the moving block 9 moves, thereby limiting the moving track of the moving block 9 .

[0036] A threaded hole 17 is provided on one side of the moving block 9, and the threaded hole 17 is used in conjunction with the threaded rod 8;

[0037] By providing the threaded hole 17 , the internal thread inside the threaded hole 17 can be squeezed by the external thread on the surface of the threaded rod 8 , so that the moving block 9 drives the sliding block 15 to move along the track of the sliding groove 16 .

[0038] A bearing 18 is provided at one end of the threaded rod 8, and one end of the threaded rod 8 is rotatably connected to the inner wall of the square groove 4 through the bearing 18;

[0039] By providing the bearing 18 , the threaded rod 8 can rotate around the trajectory of the bearing 18 when rotating, thereby limiting the rotation trajectory of the threaded rod 8 .

[0040] A first anti-slip plate 19 is fixedly connected to one side of the first clamping plate 11, and the first clamping plate 11 and the first anti-slip plate 19 are both arc-shaped;

[0041] By setting the first anti-slip plate 19, and the shapes of the first clamping plate 11 and the first anti-slip plate 19 are both arc-shaped, the contact area between the first clamping plate 11 and the surface of the drain pipe can be increased, so that it can fit more closely when in contact with the surface of the drain pipe, thereby further improving its clamping effect.

[0042] Embodiment 2:

[0043] On the basis of the first embodiment, the clamping mechanism in the first embodiment can play the role of clamping the exhaust pipe, but in the bending process, the exhaust pipe needs to be bent into the required tubular shape, which makes the shape of the exhaust pipe more complicated. It is not a straight pipe. When its surface needs to be processed, its tail will easily shake, and the user needs to manually support its tail, which will also affect its work efficiency. The fixing mechanism in the present application includes two fixing plates 12 fixedly connected to the top of the workbench 1, and two electric telescopic rods 13 are fixedly installed on one side of the fixing plate 12. The output end of the electric telescopic rod 13 is fixedly connected to the second clamping plate 14;

[0044] In this embodiment, by setting a fixing mechanism, the bent exhaust pipe can be clamped by the clamping mechanism, and at the same time, by starting the electric telescopic rod 13 in the fixing mechanism, the electric telescopic rod 13 drives the second clamping plate 14 and the second anti-slip plate 20 to move toward the tail end of the exhaust pipe until the tail end of the exhaust pipe is clamped, thereby playing a role in fixing the tail end thereof. By setting the second clamping plate 14 and the second anti-slip plate 20 to be both arc-shaped, the contact area between the second clamping plate 14 and the tail surface of the drain pipe is increased, so that the fixing effect is better, thereby further improving the fixing effect of the fixing mechanism;

[0045] The problem that the exhaust pipe needs to be bent into the required shape during the bending process causes the shape of the exhaust pipe to be more complicated. It is not a straight pipe. When its surface needs to be processed, its tail will easily shake, requiring the user to manually support its tail, which will also affect its work efficiency.

[0046] A second anti-slip plate 20 is fixedly connected to one side of the second clamping plate 14, and the second clamping plate 14 and the second anti-slip plate 20 are both arc-shaped;

[0047] By providing the second anti-skid plate 20, and the second anti-skid plate 20 and the second clamping plate 14 are both arc-shaped, the contact area between the second clamping plate 14 and the tail surface of the drain pipe can be increased, making its fixing effect better, thereby further improving the fixing effect of the fixing mechanism.

[0048] Working principle: When the user needs to process the surface of the bent drain pipe, the user can start the motor 3 in the clamping mechanism, drive the rotating rod 5 to rotate through the motor 3, drive the first bevel gear 6 to rotate through the rotating rod 5, and drive the second bevel gear 7 to rotate through the first bevel gear 6, and at the same time drive the threaded rod 8 to rotate around the bearing 18, and squeeze the internal thread inside the threaded hole 17 through the external thread on the surface of the threaded rod 8, so that the moving block 9 drives the sliding block 15, the first clamping plate 11 and the first anti-slip plate 19 to approach the center position of the drain pipe along the trajectory of the sliding groove 16 until it is clamped and fixed;

[0049] By setting the first clamping plate 11 and the first anti-slip plate 19 to be arc-shaped, the contact area between the first clamping plate 11 and the surface of the drain pipe is increased, so that the first clamping plate 11 can fit better with the surface of the drain pipe when in contact, and the clamping effect is better, thereby further improving the clamping effect of the clamping mechanism;

[0050] While the bent exhaust pipe is clamped by the clamping mechanism, the electric telescopic rod 13 in the fixing mechanism is started, and the electric telescopic rod 13 drives the second clamping plate 14 and the second anti-skid plate 20 to move toward the tail end of the exhaust pipe until the tail end of the exhaust pipe is clamped, thereby fixing the tail end thereof. By setting the second clamping plate 14 and the second anti-skid plate 20 to be both arc-shaped, the contact area between the second clamping plate 14 and the tail surface of the drain pipe is increased, so that the fixing effect is better, thereby further improving the fixing effect of the fixing mechanism.

[0051] It should be noted that the motor 3 and the electric telescopic rod 13 are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. The specific composition and principle of the power supply of the motor 3 and the electric telescopic rod 13 are clear to those skilled in the art, so they are not described in detail.

[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A clamping device for exhaust pipe processing, comprising a workbench (1) and a support frame (2), wherein the workbench (1) is fixedly connected to the top of the support frame (2), and is characterized in that: A clamping mechanism is provided on one side of the workbench (1) and can play a role in clamping the exhaust pipe; The clamping mechanism comprises a motor (3) fixedly mounted on one side of a workbench (1); a square groove (4) is provided on the top of the workbench (1); an output end of the motor (3) is fixedly connected to a rotating rod (5); one end of the rotating rod (5) penetrates into the interior of the square groove (4) and is fixedly connected to a first bevel gear (6); both sides of the first bevel gear (6) are meshingly connected to second bevel gears (7); one side of the second bevel gear (7) is fixedly connected to a threaded rod (8); a surface of the threaded rod (8) is transmission-connected to a moving block (9); the top of the moving block (9) is fixedly connected to a connecting block (10); one side of the connecting block (10) is fixedly connected to a first clamping plate (11); a fixing mechanism is provided on the top of the workbench (1) to fix the tail of the exhaust pipe.

2. The clamping device for exhaust pipe processing according to claim 1, characterized in that: The fixing mechanism comprises two fixing plates (12) fixedly connected to the top of the workbench (1), two electric telescopic rods (13) are fixedly mounted on one side of each fixing plate (12), and the output ends of the electric telescopic rods (13) are fixedly connected to a second clamping plate (14).

3. The clamping device for exhaust pipe processing according to claim 1, characterized in that: The bottom of the moving block (9) is fixedly connected with a sliding block (15), and the inner wall of the square groove (4) is provided with a sliding groove (16) used in conjunction with the sliding block (15).

4. The clamping device for exhaust pipe processing according to claim 1, characterized in that: A threaded hole (17) is provided on one side of the moving block (9), and the threaded hole (17) is used in conjunction with the threaded rod (8).

5. The clamping device for exhaust pipe processing according to claim 1, characterized in that: One end of the threaded rod (8) is provided with a bearing (18), and one end of the threaded rod (8) is rotatably connected to the inner wall of the square groove (4) through the bearing (18).

6. The clamping device for exhaust pipe processing according to claim 1, characterized in that: A first anti-slip plate (19) is fixedly connected to one side of the first clamping plate (11), and the first clamping plate (11) and the first anti-slip plate (19) are both arc-shaped.

7. The clamping device for exhaust pipe processing according to claim 2, characterized in that: A second anti-slip plate (20) is fixedly connected to one side of the second clamping plate (14); the second clamping plate (14) and the second anti-slip plate (20) are both arc-shaped.