Powerful dismounting device for pin shaft

By installing walking vehicles, lifting devices and dismantling devices on the underground boring machine, and using rack and rack transmission and hand-pressure pump to provide tension, the problem of difficult pin dismantling is solved, efficient and safe pin dismantling is achieved, and maintenance costs are reduced .

CN222244604UActive Publication Date: 2024-12-27CHANGCUN COAL MINE OF SHANXI LUAN ENVIRONMENTAL PROTECTION ENERGY DEV CO LTD
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Patent Information

Application Number
CN202421114365.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2024-12-27
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The pin shaft of the underground boring machine is not properly maintained in humid environments, which leads to difficulty in disassembly, causing disassembly work to be lagged and may be damaged or deformed, increasing maintenance costs and workload.

Method used

A powerful pin disassembly device including a walking vehicle, a lifting device and a removal device is designed, and a lifting device is driven by a rack and rack, and a continuous tension and a blowing hammer is provided through a hand-pressure pump to assist in the removal of the pin and protect the pin. The axis does not deform.

Benefits of technology

It realizes the safe removal of the pin shaft without manual lifting, avoids deformation and damage, improves the removal efficiency, and saves maintenance costs and workload.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a strong dismounting device for a pin shaft, which is characterized in that the dismounting device is arranged on a lifting vehicle and is lifted through gear and rack transmission, the dismounting device does not need to be manually lifted, and meanwhile, the pin shaft is placed in a pin shaft sleeve, so that the deformation degree of the pin shaft during dismounting can be protected. Deformation or damage of the disassembled pin shaft can be avoided, the use cost is saved, in the disassembling process, continuous pulling force is provided through the hand pump, force is transmitted to the pin shaft sleeve through the lead screw connecting rod, disassembling of the pin shaft is assisted, if the pin shaft cannot be successfully disassembled through the continuous pulling force, an operator can trigger the swinging hammer rod, instant explosive force is provided, and therefore the pin shaft can be disassembled. And meanwhile, the direction of the hand pulling disc connected to the swinging hammer rod is consistent with the direction of the pressing rod of the hand pump, so that the operation work can be completed by a single person.
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Description

Technical Field

[0001] The utility model relates to the technical field of pin shaft disassembly equipment, in particular to a pin shaft strong disassembly device. Background Art

[0002] At present, when dismantling a tunnel boring machine underground, due to the long service time of the tunnel boring machine in the humid environment underground, some pins are not properly lubricated and maintained on a daily basis, and it is often difficult to remove the pins. If one pin cannot be removed, the overall dismantling work will be delayed. At the same time, the dismantling cannot be maintained smoothly during the dismantling, causing irreversible damage or deformation to the pins. Once the dismantling is completed, the pins need to be replaced or repaired, which increases additional maintenance costs and workload. Utility Model Content

[0003] The purpose of the utility model is to provide a pin shaft strong disassembly device to solve the problem that the pin shaft is often difficult to disassemble due to the long service time of the tunnel boring machine in the humid environment underground and the daily lubrication and maintenance of some pin shafts are not in place. The failure to remove a pin will cause the overall disassembly work to lag, and at the same time, the disassembly cannot be maintained smoothly during disassembly, causing irreversible damage or deformation to the pin shaft. Once the disassembly is completed, the pin shaft needs to be replaced or repaired, which increases the additional maintenance cost and workload.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pin shaft strong disassembly device, comprising a traveling vehicle, a lifting device installed on the traveling vehicle, a disassembly device installed on the lifting device and a hand pressure pump, the lifting device comprising a support column, a gear, a rack, and a push rod, the support column is installed at the four corners of the top end of the traveling vehicle, the gear is arranged in the support column, a hand wheel is fixedly connected to the gear, a rack is meshed on one side of the gear, a push rod is fixedly connected to the top of the rack, a placement plate is fixedly connected to the top of the push rod, and the disassembly device is installed on the placement plate, the disassembly device comprises a screw connecting rod, a pulling instrument, a pin shaft sleeve, a swing hammer, an impact disk, and a hand pulling disk, the top end of the screw connecting rod is fixedly connected to the impact disk, the other end is provided with a pin shaft sleeve, the other end of the pin shaft sleeve is provided with a pulling instrument, a swing hammer is arranged between the pulling instrument and the impact disk, the swing hammer slides with the screw connecting rod, and the hand pressure pump pipeline is connected to the pulling instrument.

[0005] Preferably, the traveling vehicle comprises a push rod, a bracket, and traveling wheels. The bottom end of the push rod is connected to the bracket, which is welded by a pair of triangular frames and is located at the front and rear sides of the traveling vehicle. The bottom end of the bracket is connected to the traveling wheels.

[0006] Preferably, the inner diameter of the pin sleeve matches the diameter of the pin shaft, and is used to connect the pin shaft inside.

[0007] Preferably, a plurality of connecting rods are evenly distributed on the corresponding end surfaces of the swing hammer and the impact disk. The connecting rods penetrate the impact disk and a hand-pull disk is provided on the top end for operating the swing hammer.

[0008] Preferably, the hand-pull plate and the pressure rod of the hand pump are oriented in the same direction.

[0009] Compared with the prior art, the beneficial effects of the utility model are:

[0010] By installing the dismantling device on a lifting vehicle and lifting the dismantling device through a gear rack transmission, there is no need to manually lift the dismantling device. At the same time, the pin is placed in the pin sleeve to protect the deformation of the pin during dismantling, thereby avoiding deformation or damage of the pin after dismantling and saving the use cost. During the dismantling process, a hand pump is used to provide continuous pulling force, and the force is transmitted to the pin sleeve through the screw connecting rod to assist in dismantling the pin. If the continuous pulling force cannot successfully dismantle the pin, the operator can trigger the hammer rod to provide instantaneous explosive force, thereby quickly dismantling the pin and improving work efficiency. At the same time, the hand pull plate connected to the hammer rod is aligned with the direction of the hand pump pressing rod, so that a single person can complete the operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the overall front structure of the utility model.

[0012] Figure 2 It is a schematic diagram of the structure of the dismantling device of the utility model.

[0013] Figure 3 It is a schematic diagram of the structure of the lifting device of the utility model.

[0014] In the figure: 1. Traveling vehicle; 2. Push rod; 3. Lifting device; 301. Support column; 302. Gear; 303. Rack; 304. Push rod; 4. Placement plate; 5. Removal device; 501. Screw connecting rod; 502. Puller; 503. Pin sleeve; 504. Hammer; 505. Impact plate; 506. Hand pull plate; 6. Hand pump. DETAILED DESCRIPTION

[0015] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0016] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0017] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Example 1: Please refer to Figure 1-3 The utility model provides an embodiment: a pin shaft strong disassembly device, comprising a traveling vehicle 1, a lifting device 3 installed on the traveling vehicle 1, a disassembly device 5 installed on the lifting device 3 and a hand pressure pump 6,

[0020] The removal device 5 includes a screw connecting rod 501, a pulling device 502, a pin sleeve 503, a hammer 504, an impact plate 505, and a hand pull plate 506. The top of the screw connecting rod 501 is fixedly connected to the impact plate 505. The screw connecting rod 501 is used to transmit tension. When the hand pump 6 applies pressure, the screw connecting rod 501 will be stretched and the force applied to it will be transmitted to the pin sleeve 503, thereby applying tension to remove the pin. The other end is provided with a pin sleeve 503, and the other end of the pin sleeve 503 is provided with a pulling device 502. The pulling device 502 applies continuous tension and includes a hydraulic system to provide continuous tension through the hand pump 6. When tension is applied to the screw connecting rod 501, it will be transmitted to the pin sleeve 503 to help remove the pin. A swing hammer 504 is arranged between the puller 502 and the impact plate 505. The swing hammer 504 slides with the screw connecting rod 501. When the hand pump 6 applies continuous tension and fails to successfully remove the pin, the swing hammer rod 504 is pulled by the hand pull plate 506 to slide and collide with the impact plate 505, providing additional explosive force to help quickly remove the pin. The hand pump 6 pipeline is connected to the puller 502. The hand pump 6 is used to provide hydraulic pressure. When the operator operates the hand pump 6, it will generate pressure and send hydraulic oil into the hydraulic system, which is transmitted to the puller 502 to apply continuous tension. The walking vehicle 1 includes a push rod 2, a bracket, and a walking wheel. The bottom end of the push rod 2 is connected to a bracket. The bracket is welded by a pair of triangular frames and is located on the front and rear sides of the walking vehicle 1. The bottom end of the bracket is connected to a walking wheel. The walking vehicle 1 provides mobile support so that the device can be moved to the place where it needs to be removed.

[0021] Example 2: Please refer to Figure 3 , based on Example 1, it also has the following structure:

[0022] The lifting device 3 includes a support column 301, a gear 302, a rack 303, and a push rod 304. The support column 301 is installed at the four corners of the top of the traveling vehicle 1, and the gear 302 is arranged in the support column 301. A hand wheel is fixedly connected to the gear 302, and a rack 303 is meshed on one side of the gear 302. A push rod 304 is fixedly connected to the top of the rack 303, and a placement plate 4 is fixedly connected to the top of the push rod 304. The lifting device 3 is used to lift the removal device 5, and lift the removal device 5 to the point where it needs to be removed, so that the device is stably aligned with the pin shaft that needs to be removed, so as to avoid the pin shaft after removal from being broken or deformed due to the instability of the device during removal, thereby reducing the cost of use. The inner diameter of the pin shaft sleeve 503 matches the diameter of the pin shaft, and is used to connect the pin shaft inside. The pin shaft sleeve 503 is used to protect the pin shaft and provide a connection point. Its inner diameter matches the diameter of the pin shaft, and the pin shaft can be connected inside. When pulling force is applied, the pin shaft sleeve 503 can transmit force evenly and protect the pin shaft from damage during the removal process. A number of connecting rods are evenly distributed on the corresponding end faces of the swing hammer 504 and the impact plate 505. The connecting rods penetrate the impact plate 505, and a hand pull plate 506 is provided on the top to operate the swing hammer 504. The hand pull plate 506 is in the same direction as the pressure rod of the hand pump 6. This arrangement allows single-person operation without the need for multiple people to perform the operation.

[0023] The above is only an embodiment of the utility model, and the common sense such as the known specific structure and characteristics in the scheme is not described too much here. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.

Claims

1. A pin strong disassembly device, characterized in that: The invention comprises a traveling vehicle (1), a lifting device (3) mounted on the traveling vehicle (1), a dismantling device (5) mounted on the lifting device (3), and a hand pump (6); the lifting device (3) comprises a support column (301), a gear (302), a rack (303), and a push rod (304); the support column (301) is mounted at four corners of the top of the traveling vehicle (1); the gear (302) is arranged in the support column (301); a hand wheel is fixedly connected to the gear (302); a rack (303) is meshed on one side of the gear (302); a push rod (304) is fixedly connected to the top of the rack (303); a placement plate (4) is fixedly connected to the top of the push rod (304); and the dismantling device (5) is mounted on the placement plate (4). The dismantling device (5) comprises a screw connecting rod (501), a pulling instrument (502), a pin sleeve (503), a swing hammer (504), an impact plate (505), and a hand pull plate (506). The top end of the screw connecting rod (501) is fixedly connected to the impact plate (505), and the other end is provided with a pin sleeve (503). The other end of the pin sleeve (503) is provided with a pulling instrument (502). A swing hammer (504) is provided between the pulling instrument (502) and the impact plate (505). The swing hammer (504) is slidably matched with the screw connecting rod (501). The hand pressure pump (6) is connected to the pulling instrument (502) through a pipeline.

2. A pin strong disassembly device according to claim 1, characterized in that: The travel vehicle (1) comprises a push rod (2), a bracket, and travel wheels. The bottom end of the push rod (2) is connected to the bracket, which is formed by welding a pair of triangular frames and is located at the front and rear sides of the travel vehicle (1). The bottom end of the bracket is connected to the travel wheel.

3. A pin strong disassembly device according to claim 1, characterized in that: The inner diameter of the pin shaft sleeve (503) matches the diameter of the pin shaft and is used to accommodate the pin shaft inside.

4. A pin strong disassembly device according to claim 1, characterized in that: A plurality of connecting rods are evenly distributed on the corresponding end surfaces of the swing hammer (504) and the impact plate (505). The connecting rods penetrate the impact plate (505) and have a hand-pull plate (506) at the top thereof for operating the swing hammer (504).

5. The pin force removal device according to claim 1, characterized in that: The hand-pull plate (506) and the pressure rod of the hand pump (6) are in the same direction.