Plastic woven mesh pipe thermal cutting device

By designing thermal cutting devices for line control boxes, extension boards, heating modules, protection modules and detection and warning modules, the problems of workers being scalded due to accidental touch of heating knife and equipment damage are solved, and processing safety and efficiency are improved .

CN222245010UActive Publication Date: 2024-12-27江苏晟飞智能科技有限公司
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Patent Information

Application Number
CN202420856192.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-27
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

When existing thermal cutting devices are processed by plastic braided net tubes, workers are prone to burns due to accidentally touching the heating knife, and may cause damage to the device due to forgetting to turn off the power supply, which affects processing efficiency.

Method used

A thermal cutting device including a cable control box, an extension board, a heating module, a protection module and a detection and warning module is designed to isolate the operator from the contact with the heating cutting strip through the protection board, and is used for a temperature detector and a buzzer. Remind the operator to turn off the switch to prevent excessive temperatures.

Benefits of technology

It effectively prevents scalds from the operator, and promptly reminds workers to turn off the switch to avoid damage to the equipment and improves processing safety and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a plastic woven mesh pipe thermal cutting device which comprises a flat cable control box, and an extension plate is vertically arranged on the left side or the right side of the flat cable control box through welding. The wire arrangement preformed holes are formed in the side, away from the extension plate, of the wire arrangement control box at equal intervals in an array mode. One side of the heating module is arranged at one end, close to the wire arrangement preformed hole, of the wire arrangement control box through bolt connection, and the other side of the heating module is arranged at one end, away from the wire arrangement control box, of the extension plate through bolt connection; the protection modules are arranged at the top and the bottom of the heating module, the detection warning module is arranged on the side, close to a reserved flat cable hole, of the top end of the protection module, an operator only makes contact with a protection plate by mistake and does not make direct contact with a heating cutting strip, scalding is prevented, and the operator forgets to turn off a switch after machining is completed; when the temperature detection head detects that the heating and slitting temperature rises to a certain degree, the buzzer gives an alarm to remind a worker to turn off the switch so as to prevent the first heating base and the second heating base from being damaged by too high temperature.
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Description

Technical Field

[0001] The utility model relates to the field of braided mesh tube processing, in particular to the field of thermal cutting technology, and specifically is a plastic braided mesh tube thermal cutting device. Background Art

[0002] Due to production process requirements, a plastic woven mesh tube needs to be cut to specified specifications. Because this type of plastic woven mesh has high strength, the processing efficiency is poor through conventional shearing methods, and the edges are not beautiful. Cutting this type of mesh tube requires a hot cutting device. Conventional hot cutting devices are relatively simple, with only one set of cutting knife heating devices. During the production process, since the hot cutting knife is directly exposed to the outside, workers may get burned if they accidentally touch it even if they are wearing gloves, which is very unsafe. In addition, sometimes workers forget to turn off the power of the device, resulting in continuous heating and damage to the device, affecting processing efficiency. Summary of the invention

[0003] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a plastic braided mesh tube thermal cutting device to solve the difficulties of the prior art.

[0004] In order to achieve the above-mentioned purpose and other related purposes, the utility model provides a plastic braided mesh tube thermal cutting device, comprising:

[0005] A wiring control box 1, wherein the wiring control box 1 is composed of four side walls forming a hollow cavity 11;

[0006] An extension plate 2, wherein the extension plate 2 is vertically arranged on the left side or the right side of the cable control box 1 by welding;

[0007] The reserved holes 12 for wiring are arranged in an array with equal spacing at the top and bottom of the wiring control box 1 away from the extension plate 2;

[0008] A heating module 3, one side of the heating module 3 is connected by bolts to an end of the cable control box 1 close to the cable reserved hole 12, and the other side of the heating module 3 is connected by bolts to an end of the extension plate 2 away from the cable control box 1;

[0009] A protection module 4, wherein the protection module 4 is arranged at the top and bottom of the heating module 3, one side of the protection module 4 is connected to the side wall of the wiring control box 1 by bolts, and the other side of the protection module 4 is connected to the side wall of the extension plate 2 by bolts;

[0010] The detection and warning module 5 is arranged on one side of the top of the protection module 4 close to the cable reserved hole 12 .

[0011] According to a preferred embodiment, a switch 13 is provided on a side of the top of the cable control box 1 away from the reserved hole 12 for the cable.

[0012] According to a preferred embodiment, the heating module 3 comprises:

[0013] A first heating base 31, which is connected by bolts and arranged in the middle of one end of the cable control box 1 close to the cable reserved hole 12;

[0014] A second heating base 32, which is connected by bolts and arranged on a side of the extension plate 2 close to the first heating base 31, and the second heating base 32 is located in a direction of the extension plate 2 away from the cable control box 1;

[0015] A cutting groove 33, wherein the cutting groove 33 is provided in the middle of the first heating base 31 and the second heating base 32 on a side away from the cable control box 1;

[0016] A heating cutting strip 34, wherein the heating cutting strip 34 is clamped in the cutting strip groove 33;

[0017] A locking bolt 35, the top of which is passed through the top of the first heating base 31 and the second heating base 32, and the bottom of which is vertically extended downward into the cutting groove 33 to abut against the top of the heating cutting strip 34;

[0018] A tube hole 36, which is provided on a side wall of the cable control box 1 at one end close to the second heating base 32;

[0019] A heating wire protective cover 37, one side of the heating wire protective cover 37 contacts the second heating base 32, and the other side of the heating wire protective cover 37 extends straight through the tube hole 36 into the cavity 11;

[0020] A V-shaped mounting frame 38, the bottom of which is connected by bolts and is arranged on a side of the cable control box 1 away from the extension plate 2 and away from the first heating base 31;

[0021] The cooling fan 39 is connected with bolts and is arranged on a side of the V-shaped mounting frame 38 away from the cable control box 1 .

[0022] According to a preferred embodiment, the protection module 4 includes:

[0023] A protection plate 41, which is arranged at the top and bottom of the heating strip 34, one side of the protection plate 41 is connected to the side wall of the cable control box 1 by bolts, and the other side of the protection plate 41 is connected to the side wall of the extension plate 2 by bolts;

[0024] The cutting guide groove 42 is provided in the middle of the side of the protection plate 41 away from the cable control box 1 .

[0025] According to a preferred embodiment, the cutting guide groove 42 is U-shaped.

[0026] According to the preferred solution, the detection and warning module 5 includes:

[0027] A temperature probe 51, which is disposed on the top or bottom of the heating strip 34 and close to the cable reserved hole 12 on the protective plate 41;

[0028] An L-shaped mounting plate 52, the L-shaped mounting plate 52 is arranged on one side of the temperature detection head 51, and the bottom of the L-shaped mounting plate 52 is connected to the protection plate 41 by bolts;

[0029] The buzzer 53 is arranged on the top of the L-shaped mounting plate 52 by bolt connection.

[0030] The utility model adopts a wiring control box, an extension plate, reserved holes for wiring, a heating module, a protection module and a detection warning module. The operator will only touch the protection plate when accidentally touched, and will not directly touch the heated strips, to prevent burns. When the operator forgets to turn off the switch after processing, when the temperature detection head detects that the temperature of the heated strips rises to a certain level, the buzzer will alarm to remind the worker to turn off the switch to prevent excessive temperature from damaging the No. 1 heating base and the No. 2 heating base.

[0031] The best embodiment of the present invention will be described in more detail below in conjunction with the accompanying drawings so that the features and advantages of the present invention can be easily understood. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 The display is a three-dimensional structural schematic diagram of the utility model;

[0033] Figure 2 The display is an enlarged schematic diagram of the three-dimensional structure of the cavity in the present utility model;

[0034] Figure 3 The display is an enlarged schematic diagram of the three-dimensional structure of the heating module in the present invention;

[0035] Figure 4 Shown is an enlarged schematic diagram of the three-dimensional structure of the cutting groove in the utility model;

[0036] Description of symbols

[0037] 1. Cable control box; 11. Cavity; 12. Cable reserved hole; 13. Switch;

[0038] 2. Extension board;

[0039] 3. Heating module; 31. Heating base No. 1; 32. Heating base No. 2; 33. Cutting groove; 34. Heating cutting strip; 35. Locking bolt; 36. Pipe hole; 37. Heating wire protective cover; 38. V-shaped mounting bracket; 39. Cooling fan;

[0040] 4. Protection module; 41. Protection plate; 42. Cutting guide groove;

[0041] 5. Detection warning module; 51. Temperature detection head; 52. L-shaped mounting plate; 53. Buzzer; DETAILED DESCRIPTION

[0042] In order to make the purpose, technical solution and advantages of the technical solution of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described in conjunction with the drawings of the specific embodiments of the utility model. The same figure marks in the drawings represent the same parts. It should be noted that the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0043] Compared with the embodiments shown in the drawings, feasible implementations within the scope of protection of the present invention may have fewer components, other components not shown in the drawings, different components, differently arranged components, or differently connected components, etc. In addition, two or more components in the drawings may be implemented in a single component, or a single component shown in the drawings may be implemented as multiple separate components.

[0044] Unless otherwise defined, the technical terms or scientific terms used herein shall have the usual meanings understood by persons with ordinary skills in the field to which the utility model belongs. The words "first", "second" and similar words used in the specification and claims of the utility model patent application do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "one" or "one" do not necessarily indicate quantity restrictions. Words such as "include" or "comprise" mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0045] The utility model proposes a plastic braided mesh tube thermal cutting device, which is used in the braided mesh tube cutting process. The utility model does not limit the type of plastic braided mesh tube that needs to be cut, but the structure of the wiring control box 1, extension plate 2, wiring reserved hole 12, heating module 3, protection module 4 and detection warning module 5 is particularly suitable for plastic braided mesh tube thermal cutting.

[0046] In general, the plastic braided mesh tube thermal cutting device proposed in the utility model mainly includes: a cable control box 1, an extension plate 2, a cable reserved hole 12, a heating module 3, a protection module 4 and a detection warning module 5, among which, you can refer to Figure 1 , which shows the arrangement relationship of the cable control box 1, the extension plate 2, the cable reserved hole 12, the heating module 3, the protection module 4 and the detection and warning module 5.

[0047] When the plastic braided mesh tube heat cutting device proposed by the utility model is used, the switch 13 is pressed to supply power to the No. 1 heating base 31 and the No. 2 heating base 32 in the heating module 3, and high temperature is generated through the thermal effect of the current. The high temperature is transmitted to the heating strip 34 through heat conduction. After a certain period of preheating, the operator needs to wear gloves and cut the plastic braided mesh tube to be cut along the cutting guide groove 42, and the plastic braided mesh tube can be cut. It should be noted that the protection plate 41 in the added protection device can effectively prevent the operator from having direct contact with the heating strip 34 during the processing. The operator will only touch the protection plate 41 if it touches it by mistake. Although the temperature of the protection plate 41 will also increase due to heat conduction during the processing, it is far less than that of the heating strip 34. The processing temperature of the hot cut strip 34 will not cause burns as long as you wear gloves to touch the protection plate 41 during the processing, and the protection plate 41 creates installation conditions for the detection and warning module 5. The detection and warning module 5 is in processing. When the operator forgets to turn off the switch 13 after the processing is completed, the temperature detection head 51 detects that the temperature of the heated cut strip 34 rises to a certain level, and the buzzer 53 will alarm to remind the worker to turn off the switch 13 to prevent excessive temperature from damaging the No. 1 heating base 31 and the No. 2 heating base 32. In actual use, too high a cutting temperature will also cause the cut surface of the plastic woven mesh tube to burn and blacken and emit a pungent odor. The added temperature detection head 51 and buzzer 53 can also prompt the operator to prevent the above situation from happening.

[0048] The cable control box 1 is formed of a hollow cavity 11 with four side walls, which is convenient for installing cables and controllers. Cable reserved holes 12 are arranged in an array with equal spacing at the top and bottom of the cable control box 1 away from the extension plate 2 to facilitate wiring.

[0049] One side of the heating module 3 is connected by bolts to one end of the cable control box 1 close to the cable reserved hole 12, and the other side of the heating module 3 is connected by bolts to one end of the extension plate 2 away from the cable control box 1. The heating module 3 includes: a No. 1 heating base 31, a No. 2 heating base 32, a cutting groove 33, a heating cutting strip 34, a locking bolt 35, a pipe hole 36, a heating wire protective cover 37, a V-shaped mounting frame 38 and a cooling fan 39, wherein the No. 1 heating base 31 is connected by bolts to the middle of one end of the cable control box 1 close to the cable reserved hole 12, and the No. 2 heating base 32 is connected by bolts on the side of the extension plate 2 close to the No. 1 heating base 31. The No. 2 heating base 32 is located in the direction of the extension plate 2 away from the cable control box 1. A cutting groove 33 is opened in the middle of the side of the No. 1 heating base 31 and the No. 2 heating base 32 away from the cable control box 1, and the heating cutting strip 34 is clamped in the cutting groove 33. The top of the locking bolt 35 is penetrated through the top of the No. 1 heating base 31 and the No. 2 heating base 32, and the bottom of the locking bolt 35 extends vertically downward into the cutting groove 33 to press against the top of the heating strip 34 to limit the heating strip 34 in the cutting groove 33. A pipe hole 36 is opened on the side wall of the cable control box 1 at one end close to the No. 2 heating base 32, and one side of the heating wire protection cover 37 is in contact with the No. 2 heating base 32, and the other side of the heating wire protection cover 37 extends straight through the pipe hole 36 into the cavity 11 to protect the power supply line connected to the No. 2 heating base 32. The bottom of the V-shaped mounting frame 38 is bolted to the side of the cable control box 1 away from the extension plate 2 and away from the No. 1 heating base 31. The cooling fan 39 is bolted to the side of the V-shaped mounting frame 38 away from the cable control box 1. It is started after the preheating of the heating strip 34 is completed to control the temperature of the heating strip 34 and extend the overheating time of the heating strip 34.

[0050] The above-mentioned protection module 4 is arranged at the top and bottom of the heating module 3, and the protection module 4 includes: a protection plate 41 and a cutting guide groove 42, wherein the protection plate 41 is arranged at the top and bottom of the heating cutting strip 34, one side of the protection plate 41 is connected to the side wall of the cable control box 1 by bolts, and the other side of the protection plate 41 is connected to the side wall of the extension plate 2 by bolts, and the cutting guide groove 42 is opened in the middle of the side of the protection plate 41 away from the cable control box 1.

[0051] The above-mentioned detection and warning module 5 is arranged on one side of the top of the protection module 4 close to the cable reserved hole 12, and the detection and warning module 5 includes: a temperature detection head 51, an L-shaped mounting plate 52 and a buzzer 53, wherein the temperature detection head is penetrated through the top or bottom of the heating cut strip 34 on one side of the protection plate 41 close to the cable reserved hole 12, an L-shaped mounting plate 52 is arranged on one side of the temperature detection head 51, the bottom of the L-shaped mounting plate 52 is connected to the protection plate 41 by bolts, and a buzzer 53 is arranged on the top of the L-shaped mounting plate 52 by bolt connection.

[0052] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed by the present invention shall still be covered by the claims of the present invention.

Claims

1. A plastic braided mesh tube thermal cutting device, characterized in that: include: A wiring control box (1), wherein the wiring control box (1) is composed of four side walls forming a hollow cavity (11); An extension plate (2), the extension plate (2) being vertically arranged on the left side or the right side of the cable control box (1) by welding; Cable arrangement reserved holes (12), the cable arrangement reserved holes (12) being arranged in an array with equal spacing at the top and bottom ends of the cable arrangement control box (1) away from the extension plate (2); A heating module (3), wherein one side of the heating module (3) is connected to an end of the cable control box (1) close to the cable reserved hole (12) through bolt connection, and the other side of the heating module (3) is connected to an end of the extension plate (2) away from the cable control box (1) through bolt connection; A protection module (4), wherein the protection module (4) is arranged at the top and the bottom of the heating module (3), one side of the protection module (4) is connected to the side wall of the wiring control box (1) by bolts, and the other side of the protection module (4) is connected to the side wall of the extension plate (2) by bolts; A detection warning module (5) is arranged on a side of the top of the protection module (4) close to the reserved hole (12) for the cable arrangement.

2. The plastic braided mesh tube thermal cutting device according to claim 1, characterized in that: A switch (13) is provided on a side of the top of the cable control box (1) away from the cable reserved hole (12).

3. The plastic braided mesh tube thermal cutting device according to claim 2, characterized in that: The heating module (3) comprises: A first heating base (31), the first heating base (31) being arranged in the middle of one end of the cable arrangement control box (1) close to the cable arrangement reserved hole (12) by means of bolt connection; A second heating base (32), the second heating base (32) being arranged on a side of the extension plate (2) close to the first heating base (31) by means of bolt connection, the second heating base (32) being located in a direction of the extension plate (2) away from the cable control box (1); A cutting groove (33), wherein the cutting groove (33) is provided in the middle of the first heating base (31) and the second heating base (32) on a side away from the wiring control box (1); A heating cut strip (34), wherein the heating cut strip (34) is clamped in the cut strip groove (33); A locking bolt (35), the top of which is passed through the top of the first heating base (31) and the top of the second heating base (32), and the bottom of which is vertically extended downward into the strip cutting groove (33) to abut against the top of the heating strip cutting (34); A tube hole (36), the tube hole (36) being formed on a side wall of the cable control box (1) at one end close to the second heating base (32); A heating wire protective cover (37), wherein one side of the heating wire protective cover (37) contacts the second heating base (32), and the other side of the heating wire protective cover (37) extends straight through the tube hole (36) and enters the cavity (11); A V-shaped mounting frame (38), the bottom of the V-shaped mounting frame (38) being connected by bolts and arranged on a side of the wiring control box (1) away from the extension plate (2) and away from the first heating base (31); A cooling fan (39) is arranged on a side of the V-shaped mounting frame (38) away from the cable control box (1) through bolt connection.

4. The plastic braided mesh tube thermal cutting device according to claim 3, characterized in that: The protection module (4) comprises: A protection plate (41), the protection plate (41) being arranged on the top and bottom of the heating strip (34), one side of the protection plate (41) being connected to the side wall of the cable control box (1) by bolts, and the other side of the protection plate (41) being connected to the side wall of the extension plate (2) by bolts; A cutting guide groove (42), wherein the cutting guide groove (42) is arranged in the middle of a side of the protection plate (41) away from the wiring control box (1).

5. The plastic braided mesh tube thermal cutting device according to claim 4, characterized in that: The detection and warning module (5) comprises: A temperature detection head (51), the temperature detection head being arranged on a side of a protection plate (41) at the top or bottom of the heating strip (34) close to the reserved hole (12) for the wiring arrangement; An L-shaped mounting plate (52), the L-shaped mounting plate (52) being arranged on one side of the temperature detection head (51), and the bottom of the L-shaped mounting plate (52) being connected to the protection plate (41) by bolts; A buzzer (53) is arranged on the top of the L-shaped mounting plate (52) by bolt connection.