Quick demolding device easy to disassemble and used for prefabricated part
Through the rapid release device driven by hydraulic rods and servo motors and the pulley arc plate system, the difficulty of demolding and cleaning impurities in the production of cement prefabricated parts is solved, efficient release and waste chip collection is achieved, and labor intensity is reduced. Operational complexity.
Patent Information
- Application Number
- CN202421061072.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-16
AI Technical Summary
It is difficult to release and clean impurities during the production process of existing cement preforms, and it is necessary to reverse the heavy-duty mold to increase labor intensity and impurities are difficult to collect.
Design a rapid mold release device including a support frame, base, hydraulic rod, servo motor, cardboard, slide chute, arc plate, bidirectional screw and collection box. The mold is clamped and flipped by the hydraulic rod and servo motor to facilitate mold release , and automatically clean and collect waste through pulleys and curved plates.
It reduces the labor intensity of the mold release process, and realizes efficient collection and cleaning of waste chip impurities, simplifying process operations.
Smart Images

Figure CN222245340U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of demoulding devices for prefabricated parts, in particular to a quick demoulding device for easily disassembled prefabricated parts. Background Art
[0002] Prefabricated molds generally include plastic injection molding and sheet metal steel mold molding. Prefabricated plastic molds use polypropylene plastic granules that are injected into the pre-prepared prefabricated mold cavity after high-temperature treatment by an injection molding machine. After cooling, the prefabricated mold is formed. The use of cement prefabricated parts can shorten the construction period of construction projects and save project costs. They are widely used in airports, container terminals, building communities, landscaping, river slope protection, and water and soil engineering. Cement prefabricated molds are mostly iron molds, and cement products are heavy. The demoulding problem has always plagued construction units. In the existing cement prefabricated production process, it is not convenient to remove the prefabricated parts from the mold during demoulding. It is necessary to knock around the mold to make the prefabricated parts detach from the mold. The detachment process is relatively complicated. In addition, it is not convenient to centrally clean up the debris generated by the grinding work.
[0003] After searching, Chinese Patent Publication (Announcement) No. CN216442774U discloses a demoulding device for cement precast parts production that is easy to clean. This patent facilitates the demoulding of precast parts and the cleaning of waste impurities through the setting of clamping mechanisms and cross bars. However, when demoulding, the mold needs to be reversed so that the mold opening faces downward. Since the mold is heavy as a whole, the labor workload will be increased. When cleaning impurities, the impurities are swept away but there is a lack of collection of impurities. Therefore, it is necessary to design a quick demoulding device for easily disassembled precast parts. Utility Model Content
[0004] The main purpose of the utility model is to provide a quick demoulding device for easily disassembled prefabricated parts, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A quick demoulding device for easily disassembled prefabricated parts comprises a support frame and a base, both sides of the support frame are rotatably connected with rotating blocks, one side of the rotating block passes through the side of the support frame and extends to the inner surface of the support frame, a hydraulic rod is installed on one side of the rotating block, the output end of the hydraulic rod is fixedly connected with a first clamping plate, and the output end of the hydraulic rod is fixedly connected with a second clamping plate; one side of the first clamping plate is fixedly connected with a cross bar, the cross bar is slidably connected to the second clamping plate, one end of the cross bar is fixedly connected to a limiting plate, one side of the support frame is fixedly connected with a fixed platform, the upper surface of the fixed platform is installed with a servo motor, and the output end of the servo motor is fixedly connected to the rotating block.
[0007] In order to allow the sleeve rod to slide in the sleeve, as a quick demoulding device for an easily disassembled prefabricated part of the utility model, the inner surface of the base is fixedly connected to a fixing plate, the upper surface of the fixing plate is fixedly connected to the sleeve, and the inner wall of the sleeve is slidably connected to the sleeve rod.
[0008] In order to enable the sleeve rod to be reset, as a quick demoulding device for an easily detachable prefabricated part of the utility model, a spring is fixedly connected to the inner bottom wall of the sleeve, and one end of the spring is fixedly connected to the sleeve rod.
[0009] In order to lift the prefabricated part separated from the mold, as a quick demoulding device for easily detachable prefabricated parts of the utility model, the upper surface of the sleeve rod is fixedly connected with a supporting plate.
[0010] In order to enable the curved plate to move, the utility model is a quick demoulding device for easily disassembled prefabricated parts. A sliding groove is provided on the inner side wall of the base, and the inner bottom wall of the base is slidably connected with the curved plate. The curved plate is slidably connected to the sliding groove. The inner wall of the sliding groove is rotatably connected with a bidirectional screw. The bidirectional screw is threadedly connected to the curved plate. There are two sliding grooves.
[0011] In order to facilitate the simultaneous rotation of the two bidirectional screws, the utility model provides a quick demolding device for easily disassembled prefabricated parts, one end of the bidirectional screw penetrates the inner wall of the slide groove and extends to one side of the base, one end of the bidirectional screw is fixedly connected to a pulley, the other end of the bidirectional screw penetrates the inner wall of the slide groove and extends to the other side of the base, the other end of the bidirectional screw is fixedly connected to a pulley, and a transmission belt is overlapped on the outer surface of the pulley.
[0012] In order to facilitate the collection of waste chips and impurities, as a quick demoulding device for easily disassembled prefabricated parts of the utility model, the inner bottom wall of the base is provided with a cavity, and the lower surface of the base is threadedly connected with a collection box.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. In the utility model, through the arrangement of the support frame, the base, the rotating block, the hydraulic rod, the first clamping plate, the second clamping plate and the servo motor, when in use, when the hydraulic rod is in operation, its output end drives the movement of the first clamping plate and the second clamping plate, at this time, the cross bar on the first clamping plate and the second clamping plate are in sliding motion, and under the operation of the hydraulic rod, the first clamping plate and the second clamping plate can be close to each other and clamp the undemolded mold to be fixed, and when the servo motor is in operation, its output end can drive the rotating block to rotate, and drive the rotation of the first clamping plate and the second clamping plate through the hydraulic rod, so that the mold clamped by the first clamping plate and the second clamping plate can be turned over so that the mold mouth faces downward, which is convenient for turning over the undemolded mold and reduces labor intensity.
[0015] 2. In the utility model, through the arrangement of the base, the slide groove, the arc plate, the bidirectional screw, the wheel, the pulley, the cavity and the collection box, when in use, the preform in the mold falls onto the support plate after being separated from the mold. At this time, waste chips and impurities may be generated during the demoulding process, and the impurities on the support plate are swept to the inner wall of the base. When the wheel is rotated, a single bidirectional screw is driven to rotate, and the bidirectional screw drives a single pulley to rotate, and the pulley drives the transmission belt to run. At this time, the two bidirectional screws can be driven by the pulley to rotate at the same time and perform threaded motion with the arc plate, so that the arc plate moves to push the waste chips and impurities on the bottom wall of the base into the cavity and fall into the collection box for collection, which is convenient for cleaning and collecting the waste chips and impurities. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a front view structural schematic diagram of the utility model;
[0017] Figure 2 This is a schematic diagram of the crossbar structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the pulley structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the arc plate structure of the utility model;
[0020] Figure 5 It is a schematic diagram of the spring structure of the utility model.
[0021] In the figure: 1. support frame; 2. base; 3. rotating block; 4. hydraulic rod; 5. first clamping plate; 6. second clamping plate; 7. cross bar; 8. limit plate; 9. fixed table; 10. servo motor; 11. fixed plate; 12. sleeve; 13. sleeve rod; 14. spring; 15. support plate; 16. slide groove; 17. arc plate; 18. bidirectional screw; 19. wheel disc; 20. pulley; 21. transmission belt; 22. cavity; 23. collection box. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figure 1-5 As shown, a quick demoulding device for easily disassembled prefabricated parts comprises a support frame 1 and a base 2, both sides of the support frame 1 are rotatably connected with a rotating block 3, one side of the rotating block 3 penetrates the side of the support frame 1 and extends to the inner surface of the support frame 1, a hydraulic rod 4 is installed on one side of the rotating block 3, the output end of the hydraulic rod 4 is fixedly connected with a first clamping plate 5, and the output end of the hydraulic rod 4 is fixedly connected with a second clamping plate 6;
[0024] In this embodiment, a cross bar 7 is fixedly connected to one side of the first clamping plate 5, and the cross bar 7 is slidably connected to the second clamping plate 6. One end of the cross bar 7 is fixedly connected to a limiting plate 8. A fixed platform 9 is fixedly connected to one side of the support frame 1. A servo motor 10 is installed on the upper surface of the fixed platform 9, and the output end of the servo motor 10 is fixedly connected to the rotating block 3.
[0025] During specific use, when the hydraulic rod 4 is in operation, its output end drives the movement of the first clamping plate 5 and the second clamping plate 6. At this time, the cross bar 7 on the first clamping plate 5 and the second clamping plate 6 are in sliding motion. Under the operation of the hydraulic rod 4, the first clamping plate 5 and the second clamping plate 6 can be close to each other and clamp the un-demolded mold. When the servo motor 10 is in operation, its output end can drive the rotating block 3 to rotate, and drive the rotation of the first clamping plate 5 and the second clamping plate 6 through the hydraulic rod 4, so that the mold clamped by the first clamping plate 5 and the second clamping plate 6 can be flipped so that the mold mouth faces downward, which is convenient for flipping the un-demolded mold.
[0026] In this embodiment, a fixing plate 11 is fixedly connected to the inner surface of the base 2 , a sleeve 12 is fixedly connected to the upper surface of the fixing plate 11 , and a sleeve rod 13 is slidably connected to the inner wall of the sleeve 12 .
[0027] During specific use, the sliding connection between the sleeve rod 13 and the sleeve 12 allows the sleeve rod 13 to slide up and down inside the sleeve 12 .
[0028] In this embodiment, a spring 14 is fixedly connected to the inner bottom wall of the sleeve 12 , and one end of the spring 14 is fixedly connected to the sleeve rod 13 .
[0029] During specific use, the arrangement of the spring 14 can drive the sleeve rod 13 to reset.
[0030] In this embodiment, a support plate 15 is fixedly connected to the upper surface of the sleeve rod 13 .
[0031] During specific use, the preform in the mold is separated from the mold and falls onto the support plate 15. When the support plate 15 is subjected to the pressure of the preform, the sleeve rod 13 slides downward in the sleeve 12. At this time, the spring 14 is in a compressed state. After the preform is taken out, the spring 14 drives the sleeve rod 13 and the support plate 15 to return to their original position.
[0032] In this embodiment, a slide groove 16 is provided on the inner side wall of the base 2, and an arc plate 17 is slidably connected to the inner bottom wall of the base 2. The arc plate 17 is slidably connected to the slide groove 16. The inner wall of the slide groove 16 is rotatably connected to a bidirectional screw 18. The bidirectional screw 18 is threadedly connected to the arc plate 17. There are two slide grooves 16.
[0033] During specific use, when the bidirectional screw 18 rotates, it can perform threaded motion with the arc plate 17 to drive the arc plate 17 and the slide groove 16 to slide, so that the arc plates 17 are close to each other and can push the waste chips on the inner bottom wall of the base 2 into the cavity 22.
[0034] In this embodiment, one end of the bidirectional screw 18 passes through the inner wall of the slide groove 16 and extends to one side of the base 2, one end of the bidirectional screw 18 is fixedly connected to the pulley 19, the other end of the bidirectional screw 18 passes through the inner wall of the slide groove 16 and extends to the other side of the base 2, and the other end of the bidirectional screw 18 is fixedly connected to the pulley 20, and the outer surface of the pulley 20 is overlapped with a transmission belt 21.
[0035] During specific use, rotating the wheel 19 drives a single bidirectional screw 18 to rotate, and the bidirectional screw 18 drives a single pulley 20 to rotate, and the pulley 20 drives the transmission belt 21 to run. At this time, the two bidirectional screws 18 can rotate simultaneously driven by the pulley 20 and perform threaded motion with the arc plate 17.
[0036] In this embodiment, a cavity 22 is provided on the inner bottom wall of the base 2 , and a collecting box 23 is threadedly connected to the lower surface of the base 2 .
[0037] During specific use, waste and impurities are pushed to the cavity 22 by the arc plate 17 and fall into the collection box 23, where they are collected. Since the collection box 23 is threadedly connected to the base 2, the collection box 23 can be easily disassembled and the collected waste and impurities can be cleaned.
[0038] Working principle: in use, when the hydraulic rod 4 is in operation, its output end drives the movement of the first clamping plate 5 and the second clamping plate 6. At this time, the cross bar 7 on the first clamping plate 5 and the second clamping plate 6 are in sliding motion. Under the operation of the hydraulic rod 4, the first clamping plate 5 and the second clamping plate 6 can be close to each other and clamp the undemolded mold. When the servo motor 10 is in operation, its output end can drive the rotating block 3 to rotate, and drive the rotation of the first clamping plate 5 and the second clamping plate 6 through the hydraulic rod 4, so that the mold clamped by the first clamping plate 5 and the second clamping plate 6 can be turned over so that the mold mouth faces downward, which is convenient for turning over the undemolded mold and reducing labor intensity. After the preform in the mold is separated from the mold, the preform falls onto the support plate 15. When the support plate 15 is subjected to the pressure of the preform, the sleeve rod 13 slides downward in the sleeve 12. At this time, the spring 14 is in a compressed state. After the preform is taken out, the spring 14 drives the sleeve rod 13 and the support plate 15 to reset, and the mold The preform in the tool falls onto the support plate 15 after being separated from the mold. At this time, waste chips and impurities may be generated during the demoulding process, and the impurities on the support plate 15 are swept to the inner bottom wall of the base 2. When the wheel plate 19 is rotated, the single bidirectional screw 18 is driven to rotate, and the bidirectional screw 18 drives the single pulley 20 to rotate, and the pulley 20 drives the transmission belt 21 to run. At this time, the two bidirectional screws 18 can be driven by the pulley 20 to rotate at the same time and perform threaded motion with the arc plate 17, driving the arc plate 17 and the slide groove 16 to slide, so that the arc plates 17 are close to each other and can push the waste chips on the inner bottom wall of the base 2 to the cavity 22. When the waste chips and impurities are pushed to the cavity 22 by the arc plate 17, they fall into the collection box 23 and are collected by the collection box 23. Since the collection box 23 is threadedly connected to the base 2, the collection box 23 can be easily disassembled and the collected waste chips and impurities can be cleaned.
[0039] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A quick demoulding device for easily disassembled prefabricated parts, comprising a support frame (1) and a base (2), characterized in that: Both sides of the support frame (1) are rotatably connected to a rotating block (3), one side of the rotating block (3) penetrates the side of the support frame (1) and extends to the inner surface of the support frame (1), a hydraulic rod (4) is installed on one side of the rotating block (3), the output end of the hydraulic rod (4) is fixedly connected to a first clamping plate (5), and the output end of the hydraulic rod (4) is fixedly connected to a second clamping plate (6); One side of the first clamping plate (5) is fixedly connected to a cross bar (7), the cross bar (7) is slidably connected to the second clamping plate (6), one end of the cross bar (7) is fixedly connected to a limit plate (8), one side of the support frame (1) is fixedly connected to a fixed platform (9), a servo motor (10) is mounted on the upper surface of the fixed platform (9), and the output end of the servo motor (10) is fixedly connected to the rotating block (3).
2. The quick demoulding device for easily disassembled prefabricated parts according to claim 1, characterized in that: A fixing plate (11) is fixedly connected to the inner surface of the base (2), a sleeve (12) is fixedly connected to the upper surface of the fixing plate (11), and a sleeve rod (13) is slidably connected to the inner wall of the sleeve (12).
3. The quick demoulding device for easily disassembled prefabricated parts according to claim 2, characterized in that: A spring (14) is fixedly connected to the inner bottom wall of the sleeve (12), and one end of the spring (14) is fixedly connected to the sleeve rod (13).
4. The quick demoulding device for easily disassembled prefabricated parts according to claim 2, characterized in that: A support plate (15) is fixedly connected to the upper surface of the sleeve rod (13).
5. The quick demoulding device for easily disassembled prefabricated parts according to claim 1, characterized in that: The inner side wall of the base (2) is provided with a slide groove (16), the inner bottom wall of the base (2) is slidably connected with an arc plate (17), the arc plate (17) is slidably connected to the slide groove (16), the inner wall of the slide groove (16) is rotatably connected with a bidirectional screw (18), the bidirectional screw (18) is threadedly connected to the arc plate (17), and there are two slide grooves (16).
6. The quick demoulding device for easily disassembled prefabricated parts according to claim 5, characterized in that: One end of the bidirectional screw (18) passes through the inner wall of the slide groove (16) and extends to one side of the base (2); one end of the bidirectional screw (18) is fixedly connected to a wheel plate (19); the other end of the bidirectional screw (18) passes through the inner wall of the slide groove (16) and extends to the other side of the base (2); the other end of the bidirectional screw (18) is fixedly connected to a pulley (20); and the outer surface of the pulley (20) is overlapped with a transmission belt (21).
7. The quick demoulding device for easily disassembled prefabricated parts according to claim 1, characterized in that: The inner bottom wall of the base (2) is provided with a cavity (22), and the lower surface of the base (2) is threadedly connected with a collection box (23).
