Polyethylene waste recycling and granulating equipment
Through the polyethylene waste recycling and granulation equipment with integrated cleaning, crushing and hot melt granulation functions, the problems of high equipment costs and large space occupation in the existing technology are solved, and the production efficiency and equipment practicality of the factory are improved.
Patent Information
- Application Number
- CN202420124915.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-18
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-01-18
AI Technical Summary
The recycling and processing of existing polyethylene waste requires multiple different equipment to be processed in step by step, resulting in high equipment costs, large space occupation and low production efficiency.
Design a polyethylene waste recycling and granulation equipment with integrated cleaning, crushing and hot melt granulation functions, including cleaning boxes, crushing boxes and hot melt granulation mechanisms, through multi-stage lifting rods, rotating cleaning mechanisms, shower pipes, and drying mechanisms , crushing rollers and preheated electric heating pipes and other components to realize the cleaning, crushing and melting and granulation of polyethylene waste.
It greatly reduces the cost and space occupation of polyethylene recycling equipment, improves the production efficiency of the factory, and increases the practicality of the equipment.
Smart Images

Figure CN222245608U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic product recycling equipment, in particular to a polyethylene waste recycling and granulation equipment. Background Art
[0002] With the widespread use of plastic products, polyethylene (PE) waste has become an important solid waste, of which polyethylene drip irrigation tape and plastic greenhouse film are two main sources; polyethylene waste is a difficult-to-degrade substance. If these waste plastic products are not properly disposed of and directly discarded into the natural environment, they will cause long-term pollution to the soil, water sources and ecology.
[0003] At present, polyethylene waste recycling and processing is carried out in steps using multiple different equipment, which not only increases the equipment cost, but also the layout of multiple equipment increases the occupancy of the factory space, indirectly affecting the overall production efficiency of the factory. Therefore, the utility model proposes a polyethylene waste recycling and granulation equipment to solve the problems existing in the prior art. Utility Model Content
[0004] In view of the above problems, the purpose of the utility model is to propose a polyethylene waste recycling and granulation equipment, which processes polyethylene waste aggregates in sequence by arranging a cleaning box, a crushing box and a hot melt granulation mechanism, integrating the cleaning, crushing and melt granulation functions into one device, greatly reducing the cost of polyethylene recycling equipment, and at the same time reducing the space occupied by the equipment, so that the factory can add multiple devices and increase the factory production efficiency.
[0005] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: a polyethylene waste recycling and granulation equipment, including a cleaning box, a multi-section lifting rod, a self-rotating cleaning mechanism, a shower pipe, a drying mechanism, a crushing mechanism and a hot-melt granulation mechanism, wherein the cleaning box is symmetrically provided with a self-rotating cleaning mechanism through the lifting of the multi-section lifting rod, the multi-section lifting rod is fixed at the bottom of the cleaning box, the cleaning box is filled with cleaning liquid, a shower pipe is provided in the middle section of the cleaning box, and nozzles are distributed on the inner circle of the shower pipe, a drying mechanism is provided above the cleaning box, the crushing mechanism includes a crushing box, a feeding mechanism, a crushing roller, a crushing blade and a preheating electric heating pipe, a crushing box is provided on one side of the cleaning box, a feeding mechanism is provided above the crushing box, a crushing roller is symmetrically provided with a bearing in rotation in the crushing box, crushing blades are symmetrically fixed on the crushing roller, a preheating electric heating pipe is embedded in the bottom surface of the crushing box, and a hot-melt granulation mechanism is provided below the crushing box.
[0006] Further improvements are: the self-rotating cleaning mechanism includes a bracket, a fixed ring, a rotating net cylinder, an outer gear ring, a driving motor, an end cover mechanism and a feeding mechanism; a bracket is fixedly arranged above the multi-section lifting rod; a rotating net cylinder is rotatably arranged above the bracket through a fixed ring; the fixed ring is distributed in a high and low tilted shape; the rotating net cylinder is rotatably adapted to the fixed ring bearing and is arranged in an inclined shape; an outer gear ring is fixedly arranged on the rotating net cylinder; a driving motor is installed above the fixed ring on one side; the output end of the driving motor is meshed with the outer gear ring gear for transmission; an end cover mechanism is arranged between the fixed ring and the rotating net cylinder on the other side; a feeding mechanism is arranged between the other end of the rotating net cylinder and the cleaning box.
[0007] A further improvement is that the end cover mechanism includes a telescopic cylinder, a sealing end cover, a fixed seat and a guide slide rod, a telescopic cylinder is fixedly arranged above the fixed ring on the other side, a sealing end cover is arranged between the telescopic end of the telescopic cylinder and the end of the rotating net cylinder, and fixed seats are symmetrically arranged on both sides of the fixed ring on the other side, and guide slide rods are arranged for sliding guides between both sides of the sealing end cover and the fixed seat.
[0008] Further improvements are: the feeding mechanism includes a feeding connection port, a feeding pipe and a feeding hopper, a feeding connection port is provided on one side of the rotating net cylinder, a feeding pipe is provided above one side of the cleaning box, a feeding hopper is fixedly provided above the feeding pipe, the lower end of the feeding pipe is adapted to correspond to the feeding connection port, a sealing plate is inserted in the feeding pipe, a feeding cylinder is fixedly provided on one side above the cleaning box, and the telescopic end of the feeding cylinder is connected to the sealing plate.
[0009] Further improvements are: the shower pipe is connected to an external water pipe, the drying mechanism includes a drying fan and an air outlet pipe, a drying fan is fixedly arranged above the cleaning box, an air outlet pipe is fixedly arranged at the top of the cleaning box, air outlets are distributed on the lower side of the air outlet pipe, and the drying fan is connected to the air outlet pipe.
[0010] Further improvement is that: the unloading mechanism includes a unloading connection port, an electric telescopic rod and a unloading guide groove; a unloading connection port is arranged between the upper side of the crushing box and the cleaning box; an electric telescopic rod is fixedly and laterally arranged above the crushing box; a unloading guide groove is fixedly arranged at the telescopic end of the electric telescopic rod; the unloading guide groove corresponds to the unloading connection port and is located at the lower side of one end of the self-rotating cleaning mechanism.
[0011] Further improvements are: the hot melt granulation mechanism includes a double spiral cylinder, a hollow spiral shaft, an electric heating tube, a transmission motor and a granulation extruder head; the double spiral cylinder is connected to the pipeline below the crushing box; a hollow spiral shaft is rotatably arranged on a bearing in the double spiral cylinder; two groups of hollow spiral shafts are arranged; an electric heating tube is embedded in the inner wall of the double spiral cylinder and the hollow spiral shaft; a transmission motor is installed below one end of the double spiral cylinder; the output end of the transmission motor is driven by one end of the two groups of hollow spiral shafts; a granulation extruder head is arranged at the other end of the double spiral cylinder.
[0012] A further improvement is that an electric brush head is arranged on the cleaning box at one end of the double spiral cylinder away from the granulation extruder head, and the electric brush head extends into one end of the hollow spiral shaft and is electrically connected to the electric heating tube.
[0013] A further improvement is that a crushing motor is installed on the side of the crushing box, the output end of the crushing motor is connected to the crushing roller for transmission, and the two groups of crushing rollers are gear-engaged for transmission.
[0014] The beneficial effects of the utility model are as follows: the utility model processes polyethylene waste aggregates in sequence by arranging a cleaning box, a crushing box and a hot-melt granulation mechanism, and integrates the cleaning, crushing and melt granulation functions into one device, which greatly reduces the cost of polyethylene recycling equipment, effectively solves the problem that multiple devices are required for existing recycling processing, and at the same time reduces the space occupied by the equipment, so that the factory can add multiple devices, increase the factory's production efficiency, and greatly increase practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is the front view of the utility model.
[0016] Figure 2 It is a front sectional view of the utility model.
[0017] Figure 3 This is an enlarged structural diagram of the self-rotating cleaning mechanism of the utility model.
[0018] Figure 4 This is a cross-sectional structural diagram of the hollow spiral shaft of the utility model.
[0019] Among them: 1. Cleaning box; 2. Multi-section lifting rod; 3. Shower pipe; 4. Crushing box; 5. Crushing roller; 6. Crushing blade; 7. Preheating electric heating tube; 8. Bracket; 9. Fixed ring; 10. Rotating net cylinder; 11. External gear ring; 12. Driving motor; 13. Telescopic cylinder; 14. Sealing end cover; 15. Fixed seat; 16. Guide slide bar; 17. Feed connection port; 18. Feed pipe; 19. Feed hopper; 20. Drying fan; 21. Air outlet pipe; 22. Feed connection port; 23. Electric telescopic rod; 24. Feeding guide groove; 25. Double spiral cylinder; 26. Hollow spiral shaft; 27. Electric heating tube; 28. Transmission motor; 29. Granulating extruder; 30. Brush head; 31. Crushing motor. DETAILED DESCRIPTION
[0020] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.
[0021] according to Figure 1-Figure 4 As shown, this embodiment provides a polyethylene waste recycling and granulation device, including a cleaning box 1, a multi-section lifting rod 2, a self-rotating cleaning mechanism, a flushing pipe 3, a drying mechanism, a crushing mechanism and a hot melt granulation mechanism. The cleaning box 1 is symmetrically provided with a self-rotating cleaning mechanism through the lifting of the multi-section lifting rod 2. The multi-section lifting rod is fixed at the bottom of the cleaning box. The cleaning box is filled with cleaning liquid. The middle section of the cleaning box 1 is provided with a flushing pipe 3. The inner circle of the flushing pipe is provided with nozzles to spray clean water to flush the cleaned polyethylene waste again to avoid residual cleaning liquid. A drying mechanism is provided above the cleaning box 1. The cleaning box 1 is provided with a crushing box 4, a feeding mechanism, a crushing roller 5, a crushing blade 6 and a preheating electric heating tube 7. A crushing box 4 is arranged on one side of the cleaning box 1, and a feeding mechanism is arranged above the crushing box 4. Crushing rollers 5 are symmetrically rotatably arranged on bearings in the crushing box 4, and crushing blades 6 are symmetrically fixedly distributed on the crushing rollers 5. A preheating electric heating tube 7 is embedded in the bottom surface of the crushing box 4 to preheat the crushed polyethylene waste. A hot melt granulation mechanism is arranged below the crushing box 4 to perform melt granulation treatment to complete the recycling.
[0022] The self-rotating cleaning mechanism includes a bracket 8, a fixed ring 9, a rotating net cylinder 10, an outer gear ring 11, a driving motor 12, an end cover mechanism and a feeding mechanism. The bracket 8 is fixedly arranged above the multi-section lifting rod 2. A rotating net cylinder 10 is rotatably arranged above the bracket 8 through the fixed ring 9. The fixed rings are distributed in a high and low tilted shape. The rotating net cylinder and the fixed ring bearings are rotatably adapted and arranged in an inclined shape. The outer gear ring 11 is fixedly arranged on the rotating net cylinder 10. A driving motor 12 is installed above the fixed ring 9 on one side. The output end of the driving motor 12 is gear-engaged with the outer gear ring 11 for transmission. An end cover mechanism is arranged between the fixed ring 9 on the other side and the rotating net cylinder 10. A feeding mechanism is arranged between the other end of the rotating net cylinder 10 and the cleaning box 1, so that the cleaned and dried polyethylene waste is fed into the crushing box for crushing.
[0023] The end cover mechanism includes a telescopic cylinder 13, a sealing end cover 14, a fixed seat 15 and a guide slide rod 16. The telescopic cylinder 13 is fixedly arranged above the fixing ring 9 on the other side. A sealing end cover 14 is arranged between the telescopic end of the telescopic cylinder 13 and the end of the rotating net cylinder 10. Fixed seats 15 are symmetrically arranged on both sides of the fixing ring 9 on the other side. Guide slide rods 16 are arranged as sliding guides between both sides of the sealing end cover 14 and the fixed seat 15 to block the unloading end of the rotating net cylinder and control automatic unloading.
[0024] The feeding mechanism includes a feeding connection port 17, a feeding pipe 18 and a feeding hopper 19. A feeding connection port 17 is provided on one side of the rotating net cylinder 10, a feeding pipe 18 is provided above one side of the cleaning box 1, and a feeding hopper 19 is fixedly provided above the feeding pipe 18. The lower end of the feeding pipe 18 corresponds to the feeding connection port 17 to realize the feeding control of polyethylene waste. A sealing plate is inserted in the feeding pipe, and a feeding cylinder is fixedly provided on one side above the cleaning box. The telescopic end of the feeding cylinder is connected to the sealing plate to control the intermittent feeding of the feeding pipe.
[0025] The shower pipe 3 is connected to an external water pipe to spray clean water to rinse the cleaning liquid on the cleaned polyethylene waste. The drying mechanism includes a drying fan 20 and an air outlet pipe 21. The drying fan 20 is fixedly arranged above the cleaning box 1, and the air outlet pipe 21 is fixedly arranged at the top of the cleaning box 1. Air outlets are distributed on the lower side of the air outlet pipe. The drying fan 20 is connected to the air outlet pipe 21, and the air outlet blows out hot air to dry the cleaned polyethylene waste.
[0026] The unloading mechanism includes an unloading connection port 22, an electric telescopic rod 23 and an unloading guide groove 24. The unloading connection port 22 is arranged between the upper side of the crushing box 4 and the cleaning box 1. An electric telescopic rod 23 is fixedly and laterally arranged above the crushing box 4. A unloading guide groove 24 is fixedly arranged at the telescopic end of the electric telescopic rod 23. The unloading guide groove 24 corresponds to the unloading connection port 22 and is located at the lower side of one end of the self-rotating cleaning mechanism. After drying, the dried polyethylene waste is introduced into the crushing box by the unloading guide groove for crushing.
[0027] The hot melt granulation mechanism includes a double spiral drum 25, a hollow spiral shaft 26, an electric heating tube 27, a transmission motor 28 and a granulation extruder 29. The double spiral drum 25 is connected to the pipeline below the crushing box 4. The double spiral drum 25 is provided with a hollow spiral shaft 26 for rotation on a bearing. There are two groups of hollow spiral shafts. The inner wall of the double spiral drum 25 and the hollow spiral shaft 26 are embedded with an electric heating tube 27 to heat and melt the crushed polyethylene waste. A transmission motor 28 is installed below one end of the double spiral drum 25. The output end of the transmission motor 28 is driven by one end of the two groups of hollow spiral shafts 26. A granulation extruder 29 is provided at the other end of the double spiral drum 25. The hollow spiral shaft cooperates with the electric heating tube to perform hot melt extrusion synchronously.
[0028] A brush head 30 is provided on the cleaning box 1 at one end of the double spiral barrel 25 away from the granulation extruder 29. The brush head 30 extends into one end of the hollow spiral shaft 26 and is electrically connected to the electric heating tube 27 to supply power to the electric heating tube inside the hollow spiral shaft.
[0029] A crushing motor 31 is installed on the side of the crushing box 4, and the output end of the crushing motor 31 is connected to the crushing roller 5 for transmission, and the gears between the two groups of crushing rollers are engaged for transmission.
[0030] When the polyethylene waste recycling and granulation equipment is used, the rotating net cylinder is first raised to the highest point by the multi-section lifting rod, so that the feed connection port corresponds to the feed pipe, and then the polyethylene waste is added to the feed hopper and enters the rotating net cylinder from the feed pipe. Then the multi-section lifting rod is retracted and descended, and half of the rotating net cylinder is immersed in the cleaning liquid in the cleaning box. The driving motor is started to drive the rotating net cylinder to rotate, and the polyethylene waste in the rotating net cylinder is fully cleaned. After the cleaning is completed, the multi-section lifting rod is raised to half the height, and the rotating net cylinder is controlled to stay at the height of the shower pipe. The shower pipe is used to wash the cleaning liquid and the attached mud and sand on the polyethylene waste. After the washing is completed, the multi-section lifting rod continues to rise to the highest point, and the drying fan is started to blow hot air from the air outlet pipe to dry the polyethylene waste.
[0031] After drying is completed, the electric telescopic rod extends out to drive the unloading guide groove through the unloading connecting port to the lower side of the rotating net cylinder near the end cover mechanism, and then the telescopic cylinder extends out to open the sealed end cover, and the polyethylene waste enters the crushing box from the unloading guide groove. At this time, the crushing roller in the crushing box is driven to rotate by the crushing motor, and the crushing blades distributed on it crush the polyethylene waste. After crushing, it falls to the bottom of the crushing box and is preheated by the preheating electric heating tube. After preheating, it enters the double spiral cylinder below and is hot-melted by the electric heating tube. At the same time, the hollow spiral shaft rotates to push the hot-melt polyethylene material to the granulation extruder for extrusion and granulation, completing the recycling and granulation process.
[0032] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A polyethylene waste recycling and granulation equipment, characterized in that: The invention comprises a cleaning box (1), a multi-section lifting rod (2), a self-rotating cleaning mechanism, a shower pipe (3), a drying mechanism, a crushing mechanism and a hot-melt granulating mechanism. The self-rotating cleaning mechanism is symmetrically arranged in the cleaning box (1) through the multi-section lifting rod (2). The middle section of the cleaning box (1) is provided with a shower pipe (3). The top of the cleaning box (1) is provided with a drying mechanism. The crushing mechanism comprises a crushing box (4), a feeding mechanism, a crushing roller (5), a crushing blade (6) and a preheating electric heating pipe (7). A crushing box (4) is arranged on one side of the cleaning box (1). The top of the crushing box (4) is provided with a feeding mechanism. The crushing roller (5) is symmetrically arranged in the crushing box (4). The crushing blades (6) are symmetrically distributed on the crushing roller (5). The bottom surface of the crushing box (4) is embedded with a preheating electric heating pipe (7). The bottom of the crushing box (4) is provided with a hot-melt granulating mechanism.
2. A polyethylene waste recycling and granulation equipment according to claim 1, characterized in that: The self-rotating cleaning mechanism comprises a bracket (8), a fixed ring (9), a rotating net cylinder (10), an outer gear ring (11), a driving motor (12), an end cover mechanism and a feeding mechanism. The bracket (8) is arranged above the multi-section lifting rod (2). A rotating net cylinder (10) is arranged above the bracket (8) through a fixed ring (9). The rotating net cylinder (10) is provided with an outer gear ring (11). A driving motor (12) is arranged above the fixed ring (9) on one side. The output end of the driving motor (12) is gear-engaged with the outer gear ring (11) for transmission. An end cover mechanism is arranged between the fixed ring (9) and the rotating net cylinder (10) on the other side. A feeding mechanism is arranged between the other end of the rotating net cylinder (10) and the cleaning box (1).
3. A polyethylene waste recycling and granulation equipment according to claim 2, characterized in that: The end cover mechanism comprises a telescopic cylinder (13), a sealing end cover (14), a fixing seat (15) and a guide slide bar (16); a telescopic cylinder (13) is arranged above the fixing ring (9) on the other side; a sealing end cover (14) is arranged between the telescopic end of the telescopic cylinder (13) and the end of the rotating net cylinder (10); fixing seats (15) are symmetrically arranged on both sides of the fixing ring (9) on the other side; and guide slide bars (16) are arranged between both sides of the sealing end cover (14) and the fixing seat (15).
4. A polyethylene waste recycling and granulation equipment according to claim 2, characterized in that: The feeding mechanism comprises a feeding connection port (17), a feeding pipe (18) and a feeding hopper (19); a feeding connection port (17) is provided on one side of the rotating net cylinder (10); a feeding pipe (18) is provided above one side of the cleaning box (1); a feeding hopper (19) is provided above the feeding pipe (18); and the lower end of the feeding pipe (18) is adapted to correspond to the feeding connection port (17).
5. The polyethylene waste recycling and granulation equipment according to claim 1, characterized in that: The shower pipe (3) is connected to an external water pipe, the drying mechanism comprises a drying fan (20) and an air outlet pipe (21), a drying fan (20) is arranged above the cleaning box (1), an air outlet pipe (21) is arranged at the top of the cleaning box (1), and the drying fan (20) is connected to the air outlet pipe (21) via a pipeline.
6. The polyethylene waste recycling and granulation equipment according to claim 1, characterized in that: The material discharge mechanism comprises a material discharge connection port (22), an electric telescopic rod (23) and a material discharge guide groove (24); a material discharge connection port (22) is provided between the upper side of the crushing box (4) and the cleaning box (1); an electric telescopic rod (23) is provided above the crushing box (4); a material discharge guide groove (24) is provided at the telescopic end of the electric telescopic rod (23); the material discharge guide groove (24) corresponds to the material discharge connection port (22) and is located at the lower side of one end of the self-rotating cleaning mechanism.
7. The polyethylene waste recycling and granulation equipment according to claim 1, characterized in that: The hot melt granulation mechanism comprises a double spiral barrel (25), a hollow spiral shaft (26), an electric heating tube (27), a transmission motor (28) and a granulation extrusion head (29); the double spiral barrel (25) is connected to a pipeline below the crushing box (4); a hollow spiral shaft (26) is arranged in the double spiral barrel (25); the electric heating tube (27) is embedded in the inner wall of the double spiral barrel (25) and the hollow spiral shaft (26); a transmission motor (28) is arranged below one end of the double spiral barrel (25); the output end of the transmission motor (28) is driven by one end of the two groups of hollow spiral shafts (26); and a granulation extrusion head (29) is arranged at the other end of the double spiral barrel (25).
8. The polyethylene waste recycling and granulation equipment according to claim 7, characterized in that: A brush head (30) is provided on the cleaning box (1) at one end of the double spiral cylinder (25) away from the granulation extruder (29), and the brush head (30) extends into one end of the hollow spiral shaft (26) and is electrically connected to the electric heating tube (27).
9. The polyethylene waste recycling and granulation equipment according to claim 1, characterized in that: A crushing motor (31) is provided on the side of the crushing box (4), and the output end of the crushing motor (31) is connected to the crushing roller (5) for transmission.
