Film covering mechanism for environment-friendly plate processing

The coating mechanism addresses cumbersome film roll replacement and tension management in laminating machines by using a bidirectional threaded shaft and tension detection, enhancing lamination efficiency and success rates.

CN222246110UActive Publication Date: 2024-12-27HUBEI SIJIU NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202420665365.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2024-12-27
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

Existing laminating machines for environmentally friendly panels face issues with film roll replacement being cumbersome and time-consuming, and they do not efficiently manage film tension, leading to reduced lamination success rates.

Method used

A coating mechanism featuring a bidirectional threaded shaft and dovetail sliders that facilitate easy film roll replacement and tension adjustment, along with a tension detection system to prevent film tearing.

Benefits of technology

Enables efficient film roll replacement and tension control, improving lamination success rates by ensuring proper film alignment and preventing film tearing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environment-friendly plate processing film covering mechanism which comprises a main support, a dovetail sliding groove is formed in the lower portion of the main support, a two-way threaded shaft is rotationally installed in the dovetail sliding groove, two dovetail sliding blocks are symmetrically installed in the dovetail sliding groove in a sliding mode, the two-way threaded shaft is in threaded fit with the dovetail sliding blocks, and the two dovetail sliding blocks are in threaded fit with the main support. A supporting rod is fixedly installed below the dovetail sliding block, a lantern ring is fixedly installed at the lower end of the supporting rod, a connecting bearing sleeve is rotatably installed in the lantern ring, and an extrusion ring is fixedly installed on one side of the connecting bearing sleeve. The two supporting rods can be driven to move by rotating the two-way threaded shaft, the supporting rods can move to drive the connecting bearing sleeves to move, the distance between the two connecting bearing sleeves is adjusted, the distance between the connecting bearing sleeves is increased, at the moment, the connecting bearing sleeves can move out of the two ends of the film roll supporting shaft, and limitation on the film roll supporting shaft is relieved; and therefore, the film roll supporting shaft can be replaced with a new film roll conveniently after being taken down.
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Description

Technical Field

[0001] The utility model relates to a laminating mechanism, in particular to a laminating mechanism for processing environmentally friendly plates. Background Art

[0002] During the production and processing of environmentally friendly panels, a laminating mechanism is needed to coat the surface of the panels.

[0003] For example, a plate surface laminating mechanism with the publication number CN213800350U disclosed in a Chinese patent is aimed at the problem that most existing laminating machines cannot cool down the plate immediately after laminating, which greatly reduces the success rate of laminating. The following scheme is now proposed, which includes a bottom frame, the top of which is fixedly connected with two first frames and two second frames, the tops of the two first frames are rotatably connected with a first rotating rod, and one side of the two second frames is rotatably connected with the same second rotating rod, one side of the bottom frame is fixedly connected with a fixed plate, one side of the fixed plate is fixedly connected with a motor, a first worm is fixedly connected to the output shaft of the motor, a first bevel gear is sleeved on the output shaft of the motor, and one side of the first bevel gear is meshingly connected with a second bevel gear. The utility model can cool down the plate immediately after laminating, thereby greatly improving the success rate of laminating.

[0004] Some problems were found when using the above-mentioned existing plate surface coating mechanism. First, the film roll is fixedly installed on the first rotating rod. After the film on the film roll is used up, the first rotating rod needs to be disassembled to replace the new film roll, which is cumbersome and labor-intensive, and wastes a lot of time. Utility Model Content

[0005] The purpose of the utility model is to provide a coating mechanism for processing environmentally friendly plates to solve the existing problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a coating mechanism for environmentally friendly plate processing, comprising a main bracket, a dovetail groove is opened under the main bracket, a two-way threaded shaft is rotatably installed in the dovetail groove, two dovetail sliders are symmetrically slidably installed in the dovetail groove, the two-way threaded shaft is threadedly matched with the dovetail slider, a support rod is fixedly installed under the dovetail slider, a ring is fixedly installed at the lower end of the support rod, a connecting bearing sleeve is rotatably installed in the ring, an extrusion ring is fixedly installed on one side of the connecting bearing sleeve, a driven gear is fixedly installed on the other side of the connecting bearing sleeve, and a film roll support shaft is sleeved in the connecting bearing sleeve.

[0007] Preferably, a first bracket is fixedly mounted on the front of the main bracket, a tension detection roller is rotatably mounted on the first bracket, and a pressure roller is rotatably mounted on the first bracket and located in front of the tension detection roller.

[0008] Preferably, a rotating disk is fixedly mounted on one end of the bidirectional threaded shaft.

[0009] Preferably, a fixing seat is fixedly installed on one side of the support rod, a driving motor is fixedly installed under the fixing seat, a driving gear is fixedly installed on the output end of the driving motor, and the driving gear cooperates with the driven gear.

[0010] Preferably, the connecting bearing sleeve comprises a bearing sleeve and a connecting flange, and both sides of the inner ring of the bearing sleeve are fixedly connected to the connecting flange.

[0011] Preferably, a limit strip is fixedly mounted on the inner wall of the driven gear, a limit groove is provided on the outer wall of the film roll support shaft, and the limit strip and the limit groove cooperate with each other.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. Through the cooperation of the bidirectional threaded shaft and the dovetail slider thread, the rotation of the bidirectional threaded shaft can drive the two support rods to move, and the movement of the support rods can drive the connecting bearing sleeve to move, so as to adjust the distance between the two connecting bearing sleeves. When the distance between the connecting bearing sleeves increases, the connecting bearing sleeves will move out from both ends of the film roll support shaft, releasing the restriction on the film roll support shaft, thereby facilitating the removal of the film roll support shaft and replacing a new film roll.

[0014] 2. Place the replaced film roll support shaft together with the film roll between two connecting bearing sleeves, rotate the two-way threaded shaft in opposite directions to drive the connecting bearing sleeves closer to each other, so that the film roll support shaft is sleeved inside. At the same time, the connecting bearing sleeve will drive the extrusion ring to move, and the extrusion ring will squeeze the film roll installed on the film roll support shaft to make the film roll in the center position, so as to avoid the film roll from sliding left and right due to unloading and causing the coating to shift.

[0015] 3. The tension detection roller can detect the film tension. When the film tension is too large, it will send a signal to increase the unwinding speed to avoid the problem of film tearing due to excessive film surface tension. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a partial exploded view of the utility model;

[0018] Figure 3 For the utility model Figure 2 Enlarged view of point A in the middle;

[0019] Figure 4 It is a half-section view of the connecting bearing sleeve of the utility model.

[0020] In the figure: 1. main bracket; 101. first bracket; 102. tension detection roller; 103. pressure roller; 104. bidirectional threaded shaft; 105. rotating disk; 2. support rod; 201. dovetail slider; 202. sleeve ring; 3. fixed seat; 301. driving motor; 302. driving gear; 4. connecting bearing sleeve; 401. bearing sleeve; 402. connecting flange; 403. extrusion ring; 404. driven gear; 405. limit strip; 5. film roll support shaft; 501. limit groove. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 The utility model provides a technical solution: a coating mechanism for environmentally friendly plate processing, comprising a main bracket 1, a dovetail slot is provided below the main bracket 1, a bidirectional threaded shaft 104 is rotatably installed in the dovetail slot, two dovetail sliders 201 are symmetrically slidably installed in the dovetail slot, the bidirectional threaded shaft 104 is threadedly matched with the dovetail slider 201, a support rod 2 is fixedly installed below the dovetail slider 201, a collar 202 is fixedly installed at the lower end of the support rod 2, a connecting bearing sleeve 4 is rotatably installed in the collar 202, an extrusion ring 403 is fixedly installed on one side of the connecting bearing sleeve 4, a driven gear 404 is fixedly installed on the other side of the connecting bearing sleeve 4, and a film roll support shaft 5 is sleeved in the connecting bearing sleeve 4.

[0023] The two ends of the film roll support shaft 5 are moved out of the way by the two ends of the film roll support shaft 5, and the restriction on the film roll support shaft 5 is released, so that it is convenient to remove the film roll support shaft 5 and replace it with a new film roll. After replacement, the film roll support shaft 5 is placed between the two connecting bearing sleeves 4, and the reverse rotation of the two-way threaded shaft 104 drives the connecting bearing sleeves 4 to approach each other, so that the film roll support shaft 5 is sleeved inside. At the same time, the connecting bearing sleeve 4 will drive the extrusion ring 403 to move, and the extrusion ring 403 will squeeze the film roll installed on the film roll support shaft 5, so that the film roll is in the center position, avoiding the film roll from sliding left and right due to material discharge, resulting in film coating deviation.

[0024] Among them, in order to achieve the purpose of controlling the unwinding speed of the film roll, the present device is implemented by adopting the following technical scheme: a first bracket 101 is fixedly installed on the front of the main bracket 1, a tension detection roller 102 is rotatably installed on the first bracket 101, a pressure roller 103 is rotatably installed on the first bracket 101 and located in front of the tension detection roller 102, and a rotating disk 105 is fixedly installed at one end of the bidirectional threaded shaft 104.

[0025] The film adhered to the surface of the plate is squeezed by the pressure roller 103 so that the film adheres to the surface of the plate. As the thickness of the film roll decreases with use, the motor unwinding speed will gradually mismatch the plate moving speed. At this time, the film will gradually tighten. The tension detection roller 102 can detect the film tension. When the film tension is too large, a signal will be sent to increase the unwinding speed to avoid excessive surface tension of the film, which may cause the film to be torn. Rotating the rotating disk 105 can drive the bidirectional threaded shaft 104 to rotate.

[0026] Among them, in order to achieve the purpose of film roll unloading, the present device is implemented by adopting the following technical scheme: a fixed seat 3 is fixedly installed on one side of a support rod 2, a driving motor 301 is fixedly installed under the fixed seat 3, a driving gear 302 is fixedly installed on the output end of the driving motor 301, the driving gear 302 and the driven gear 404 cooperate with each other, the connecting bearing sleeve 4 includes a bearing sleeve 401 and a connecting flange 402, the two sides of the inner ring of the bearing sleeve 401 are fixedly connected to the connecting flange 402, a limiting strip 405 is fixedly installed on the inner wall of the driven gear 404, a limiting groove 501 is provided on the outer wall of the film roll support shaft 5, and the limiting strip 405 and the limiting groove 501 cooperate with each other.

[0027] By starting the driving motor 301, the active gear 302 can be driven to rotate. The active gear 302 cooperates with the driven gear 404 to drive the driven gear 404 to rotate. The limit bar 405 cooperates with the limit groove 501 to clamp the film roll support shaft 5 and the driven gear 404 together, so that the rotation of the driven gear 404 will drive the film roll support shaft 5 to rotate. The rotation of the driven gear 404 can drive the film roll support shaft 5 to rotate, thereby driving the film roll to discharge. The bearing sleeve 401 is fixedly connected to the driven gear 404 and the extrusion ring 403 respectively through the connecting flange 402, so that the driven gear 404 and the extrusion ring 403 are rotatably installed on the ring 202.

[0028] The working principle and use process of the utility model: when using, the device needs to be placed in a suitable position, rotating the rotating disk 105 can drive the two-way threaded shaft 104 to rotate, and the rotation of the two-way threaded shaft 104 can drive the support rods 2 to move away from each other, and the movement of the support rod 2 will drive the connecting bearing sleeve 4 to move, thereby increasing the distance between the two connecting bearing sleeves 4, thereby releasing the restriction on the film roll support shaft 5, and the film roll support shaft 5 can be easily removed and replaced. The replaced film roll support shaft 5 is placed between the two connecting bearing sleeves 4, and the reverse rotation of the two-way threaded shaft 104 drives the connecting bearing sleeves 4 to approach each other, thereby the film roll support shaft 5 is sleeved inside, and at the same time, the connecting bearing sleeve 4 will drive the extrusion ring 403 to move, and the extrusion ring 403 will squeeze the film roll installed on the film roll support shaft 5, so that the film roll is in the center position, starting the driving motor 301 will drive the driven gear 404 to rotate, and the rotation of the driven gear 404 will drive the film roll support shaft 5 to rotate, thereby releasing the film and using the pressure roller 103 for lamination operation.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A coating mechanism for processing environmentally friendly plate materials, comprising a main support (1), characterized in that: A dovetail groove is provided under the main bracket (1), and a bidirectional threaded shaft (104) is rotatably installed in the dovetail groove. Two dovetail sliders (201) are symmetrically slidably installed in the dovetail groove. The bidirectional threaded shaft (104) is threadedly matched with the dovetail slider (201). A support rod (2) is fixedly installed under the dovetail slider (201), and a ring (202) is fixedly installed at the lower end of the support rod (2). A connecting bearing sleeve (4) is rotatably installed in the ring (202), an extrusion ring (403) is fixedly installed on one side of the connecting bearing sleeve (4), and a driven gear (404) is fixedly installed on the other side of the connecting bearing sleeve (4), and a film roll support shaft (5) is sleeved in the connecting bearing sleeve (4).

2. The coating mechanism for processing environmentally friendly plate materials according to claim 1, characterized in that: A first bracket (101) is fixedly mounted on the front of the main bracket (1), a tension detection roller (102) is rotatably mounted on the first bracket (101), and a pressure roller (103) is rotatably mounted on the first bracket (101) and located in front of the tension detection roller (102).

3. The coating mechanism for processing environmentally friendly plate materials according to claim 1, characterized in that: A rotating disk (105) is fixedly mounted on one end of the bidirectional threaded shaft (104).

4. The coating mechanism for processing environmentally friendly plate materials according to claim 1, characterized in that: A fixing seat (3) is fixedly mounted on one side of the support rod (2), a driving motor (301) is fixedly mounted below the fixing seat (3), a driving gear (302) is fixedly mounted on the output end of the driving motor (301), and the driving gear (302) cooperates with the driven gear (404).

5. The coating mechanism for processing environmentally friendly plate materials according to claim 1, characterized in that: The connecting bearing sleeve (4) comprises a bearing sleeve (401) and a connecting flange (402), and both sides of the inner ring of the bearing sleeve (401) are fixedly connected to the connecting flange (402).

6. The coating mechanism for processing environmentally friendly plate materials according to claim 1, characterized in that: A limit strip (405) is fixedly mounted on the inner wall of the driven gear (404), and a limit groove (501) is provided on the outer wall of the film roll support shaft (5), and the limit strip (405) and the limit groove (501) cooperate with each other.

Citation Information

Patent Citations

  • Plate surface film covering mechanism

    CN213800350U