High-wear-resistance heavy scraper conveyor

The scraper conveyor addresses chain sagging and wear by employing a synchronized tightening mechanism with rotating shafts, lifting blocks, and plug-in cylinders to maintain chain tension, enhancing durability and reducing friction.

CN222248746UActive Publication Date: 2024-12-27WUXI TONGDA LOGISTICS MASCH CO LTD
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Patent Information

Application Number
CN202323562271.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2024-12-27
Estimated Expiration
2033-12-26

AI Technical Summary

Technical Problem

Scraper conveyors experience chain loosening and stretching due to long-term use, leading to sagging scrapers that cause friction and wear against the material plate, reducing the service life.

Method used

A highly wear-resistant scraper conveyor design featuring a supporting leg, side plate, transmission sprockets, adjusting sprockets, rotating shafts, lifting blocks, and plug-in cylinders, which work together to tighten the chain by synchronously rotating connecting clamp wheels and lifting blocks, preventing sagging through a toothed belt transmission system.

Benefits of technology

The design effectively prevents chain sagging and wear by maintaining chain tension, thereby extending the service life and reducing friction-related issues.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a heavy scraper conveyor with high wear resistance, which relates to the technical field of scraper conveyors, and comprises supporting legs, side plates mounted on the supporting legs, transmission chain wheels arranged on the inner sides of the side plates, chains in transmission connection with the transmission chain wheels, four adjusting chain wheels in transmission connection with the lower parts of the chains, and four adjusting chain wheels in transmission connection with the lower parts of the chains. The four adjusting chain wheels are connected through two connecting shafts respectively, fixing plates are installed on the lower portions of the inner sides of the side plates, and rotating shafts are rotationally installed on the fixing plates. The lifting block can be driven to ascend through the threads, when the lifting block ascends, the inserting cylinder can be driven to synchronously move upwards, the connecting shaft can be driven to move upwards through the inserting cylinder, the connecting shaft drives the adjusting chain wheel to ascend, the adjusting chain wheel can push part of the chain upwards, the stroke of the chain is increased, the chain is tightened, and the chain cannot droop. The problems that a scraper on a chain droops due to gravity, the lower portion of the scraper is attached to a material plate, and abrasion is caused are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of scraper conveyors, and more specifically, particularly relates to a highly wear-resistant heavy-duty scraper conveyor. Background Art

[0002] Scraper conveyors are conveyors that use scraper chains to transport bulk materials in the trough. Scraper conveyors whose adjacent middle troughs can bend to a limited extent in the horizontal and vertical planes are called flexible scraper conveyors. Among them, the working face conveyor with a 90-degree bend at the intersection of the working face and the transport tunnel is called a "corner scraper conveyor". In the current coal mining working face, the role of the scraper conveyor is not only to transport coal and materials, but also to serve as the running track of the coal mining machine. Therefore, it has become an indispensable main equipment in the modern coal mining process.

[0003] Based on the above, the inventors have found the following problems: scraper conveyors usually use chains for power transmission to pull the scraper to move, but the chain will become loose when used for a long time, causing the chain to stretch. The scraper on the chain will sag due to gravity, and the lower part of the scraper will fit onto the material plate. The scraper will produce greater friction with the material plate during movement, causing abnormal noise and wear that will reduce the overall service life.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a highly wear-resistant heavy-duty scraper conveyor is provided, in order to achieve a more practical purpose. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a highly wear-resistant heavy-duty scraper conveyor to solve the problem that the current chain will become loose after long-term use, causing the chain to stretch, and the scraper on the chain will sag due to gravity, and the lower part of the scraper will fit onto the material plate and cause wear.

[0006] The purpose and effect of the highly wear-resistant heavy-duty scraper conveyor of the utility model are achieved by the following specific technical means:

[0007] A highly wear-resistant heavy-duty scraper conveyor comprises a supporting leg, a side plate is installed on the supporting leg, a transmission sprocket is arranged on the inner side of the side plate, a chain is connected to the transmission sprocket, an adjusting sprocket is connected to the lower part of the chain, there are four adjusting sprockets, and the four adjusting sprockets are connected by two connecting shafts respectively, a fixed plate is installed on the lower inner side of the side plate, a rotating shaft is rotatably installed on the fixed plate, a thread is provided on the rotating shaft, the rotating shaft is connected to a lifting block by thread, and a plug-in cylinder is installed on one side of the lifting block.

[0008] Furthermore, a movable groove is opened on the side surface of the side plate, the diameter of the connecting shaft is matched with the width of the movable groove, and both ends of the connecting shaft pass through the movable groove and are movably plugged into the interior of the plug-in tube.

[0009] Furthermore, the number of the rotating shafts and lifting blocks is four, the four lifting blocks are respectively located at the two ends of the two connecting shafts, and connecting clamp wheels are installed at the lower parts of the four rotating shafts, and the four connecting clamp wheels are connected through toothed belt transmission.

[0010] Furthermore, a first driving motor is installed at the lower part of one of the rotating shafts, an output end of the first driving motor is connected to the rotating shaft, and the first driving motor is connected to a fixed plate.

[0011] Furthermore, a scraper is arranged on the chain, a second drive motor is arranged on the transmission sprocket, an output end of the second drive motor is connected to the transmission sprocket, and the second drive motor is connected to the side plate.

[0012] Furthermore, a support leg is installed at the lower part of the fixing plate, and the lower end of the support leg is flush with the lower end of the supporting leg.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The utility model discloses a connecting clamp wheel drives a plurality of connecting clamp wheels to rotate synchronously through a toothed belt. At this time, a plurality of rotating shafts rotate synchronously. When the rotating shaft rotates, the lifting block can be driven to rise through a thread. When the lifting block rises, the plug-in cylinder can be driven to move upward synchronously. The connecting shaft can be driven to move upward through the plug-in cylinder. The connecting shaft drives the adjusting sprocket to rise. The adjusting sprocket can push a part of the chain upward, increase the stroke of the chain, tighten the chain, and prevent the chain from sagging. The problem that the scraper on the chain will sag due to gravity and the lower part of the scraper will fit against the material plate and cause wear is solved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is an overall assembly schematic diagram of a highly wear-resistant heavy-duty scraper conveyor of the utility model.

[0016] Figure 2 It is a schematic diagram of the overall lower part of a highly wear-resistant heavy-duty scraper conveyor of the utility model.

[0017] Figure 3 It is a schematic diagram of the internal assembly of a highly wear-resistant heavy-duty scraper conveyor of the utility model.

[0018] Figure 4 It is an enlarged schematic diagram of part A of a highly wear-resistant heavy-duty scraper conveyor of the utility model.

[0019] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0020] 1. Support leg; 2. Side plate; 3. Drive sprocket; 4. Chain; 5. Scraper; 6. Second drive motor; 7. Adjusting sprocket; 8. Connecting shaft; 9. Moving groove; 10. Fixed plate; 11. Rotating shaft; 12. Thread; 13. Connecting clamp wheel; 14. Toothed belt; 15. Lifting block; 16. Plug-in cylinder; 17. First drive motor; 18. Support leg. DETAILED DESCRIPTION

[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0022] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] Example:

[0025] As attached Figure 1 To Attachment Figure 4 As shown:

[0026] The utility model provides a highly wear-resistant heavy-duty scraper conveyor, comprising a support leg 1, a side plate 2 is mounted on the support leg 1, a transmission sprocket 3 is arranged on the inner side of the side plate 2, a chain 4 is transmission-connected to the transmission sprocket 3, an adjusting sprocket 7 is transmission-connected to the lower part of the chain 4, the number of the adjusting sprockets 7 is four, and the four adjusting sprockets 7 are respectively connected by two connecting shafts 8, a fixed plate 10 is mounted on the lower inner side of the side plate 2, a rotating shaft 11 is rotatably mounted on the fixed plate 10, a thread 12 is provided on the rotating shaft 11, and the rotating shaft 11 is connected to a lifting block 15 through the thread 12, A plug-in tube 16 is installed on one side of the lifting block 15, and a movable groove 9 is opened on the side of the side plate 2. The diameter of the connecting shaft 8 is matched with the width of the movable groove 9. The two ends of the connecting shaft 8 pass through the movable groove 9 and are movably plugged into the inside of the plug-in tube 16. When the rotating shaft 11 rotates, the lifting block 15 can be driven to rise through the thread 12. When the lifting block 15 rises, the plug-in tube 16 can be driven to move up synchronously. At this time, the connecting shaft 8 can be driven to move up through the plug-in tube 16, and the connecting shaft 8 drives the adjusting sprocket 7 to rise. The adjusting sprocket 7 can push a part of the chain 4 upward, increase the stroke of the chain 4, and tighten the chain 4.

[0027] Among them, the number of the rotating shafts 11 and the lifting blocks 15 is four, and the four lifting blocks 15 are respectively located at the two ends of the two connecting shafts 8. The lower parts of the four rotating shafts 11 are equipped with connecting card wheels 13, and the four connecting card wheels 13 are connected through toothed belts 14. A first driving motor 17 is installed at the lower part of one of the rotating shafts 11, and the output end of the first driving motor 17 is connected to the rotating shaft 11. The first driving motor 17 is connected to the fixed plate 10, and one of the rotating shafts 11 is driven to rotate by the first driving motor 17. When the rotating shaft 11 rotates, it can drive the connecting card wheel 13 thereon to rotate. The connecting card wheel 13 drives multiple connecting card wheels 13 to rotate synchronously through the toothed belt 14, and at this time, multiple rotating shafts 11 rotate synchronously.

[0028] Among them, a scraper 5 is arranged on the chain 4, a second drive motor 6 is arranged on the transmission sprocket 3, the output end of the second drive motor 6 is connected to the transmission sprocket 3, the second drive motor 6 is connected to the side plate 2, and a support leg 18 is installed at the lower part of the fixed plate 10, and the lower end of the support leg 18 is flush with the lower end of the support leg 1.

[0029] The specific usage and function of this embodiment are as follows:

[0030] In the utility model, when the chain 4 and the scraper 5 droop and contact the material plate, the first drive motor 17 is started, and one of the rotating shafts 11 is driven to rotate by the first drive motor 17. When the rotating shaft 11 rotates, it can drive the connecting card wheel 13 thereon to rotate. The connecting card wheel 13 drives multiple connecting card wheels 13 to rotate synchronously through the toothed belt 14. At this time, multiple rotating shafts 11 rotate synchronously. When the rotating shaft 11 rotates, it can drive the lifting block 15 to rise through the thread 12. When the lifting block 15 rises, it can drive the plug-in cylinder 16 to move up synchronously. At this time, the connecting shaft 8 can be driven to move up through the plug-in cylinder 16, and the connecting shaft 8 drives the adjusting sprocket 7 to rise. The adjusting sprocket 7 can push a part of the chain 4 upward, increase the stroke of the chain 4, and tighten the chain 4.

[0031] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A highly wear-resistant heavy-duty scraper conveyor, comprising a support leg (1), a side plate (2) being mounted on the support leg (1), a transmission sprocket (3) being arranged on the inner side of the side plate (2), a chain (4) being connected to the transmission sprocket (3), characterized in that: The lower part of the chain (4) is connected to an adjusting sprocket (7) in transmission, and the number of the adjusting sprockets (7) is four. The four adjusting sprockets (7) are connected via two connecting shafts (8) respectively. A fixing plate (10) is installed at the lower inner part of the side plate (2). A rotating shaft (11) is rotatably installed on the fixing plate (10). The rotating shaft (11) is provided with a thread (12). The rotating shaft (11) is connected to a lifting block (15) via the thread (12). A plug-in sleeve (16) is installed on one side of the lifting block (15).

2. A highly wear-resistant heavy-duty scraper conveyor as claimed in claim 1, characterized in that: A movable groove (9) is provided on the side surface of the side plate (2), the diameter of the connecting shaft (8) is matched with the width of the movable groove (9), and both ends of the connecting shaft (8) pass through the movable groove (9) and are movably plugged into the interior of the plug-in cylinder (16).

3. A highly wear-resistant heavy-duty scraper conveyor as claimed in claim 2, characterized in that: The number of the rotating shafts (11) and lifting blocks (15) is four, the four lifting blocks (15) are respectively located at the two ends of the two connecting shafts (8), and the lower parts of the four rotating shafts (11) are equipped with connecting clamping wheels (13), and the four connecting clamping wheels (13) are connected through toothed belts (14).

4. A highly wear-resistant heavy-duty scraper conveyor as claimed in claim 3, characterized in that: A first drive motor (17) is installed at the lower part of one of the rotating shafts (11), an output end of the first drive motor (17) is connected to the rotating shaft (11), and the first drive motor (17) is connected to the fixed plate (10).

5. A highly wear-resistant heavy-duty scraper conveyor as claimed in claim 4, characterized in that: A scraper (5) is arranged on the chain (4), a second drive motor (6) is arranged on the transmission sprocket (3), an output end of the second drive motor (6) is connected to the transmission sprocket (3), and the second drive motor (6) is connected to the side plate (2).

6. A highly wear-resistant heavy-duty scraper conveyor as claimed in claim 1, characterized in that: A support leg (18) is installed at the lower part of the fixing plate (10), and the lower end of the support leg (18) is flush with the lower end of the supporting leg (1).