Tile production turnover device capable of preventing breakage

By designing a flip device with automatic clamping and rotating mechanism, the problems of inconvenient operation and low efficiency of manual flip tiles are solved, and the safety and automatic flip of the tiles are achieved, and the production efficiency is improved.

CN222248935UActive Publication Date: 2024-12-27YANGCHENG HUAGUAN CERAMIC CO LTD
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Patent Information

Application Number
CN202323637861.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-27
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The existing tiles flip operation relies on manual labor, which is inefficient, inconvenient to operate and high labor intensity, which can easily lead to damage to the tiles.

Method used

A flip device including a base, a bracket, a movable frame, a positioning frame, a clamping mechanism and a rotating mechanism is designed. Through the driving of the lifting cylinder and a motor, the automatic clamping and flipping of the ceramic tiles are realized, and the sliding pulley and belt transmission is realized. Flip.

Benefits of technology

It effectively avoids damage to the ceramic tiles during the flip process, improves operating efficiency, and reduces the labor intensity of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a ceramic tile production turnover device capable of preventing damage, and relates to the technical field of ceramic tile production devices.The ceramic tile production turnover device comprises a base, supports are symmetrically arranged at the top of the base, a movable frame is arranged at the top of the support on the left side, a positioning frame is arranged at the top of the support on the right side, and a transmission shaft is rotationally installed in a sliding rail; one end of the transmission shaft is connected with a clamping mechanism, and a rotating mechanism is arranged at the bottom of the base. The lifting air cylinder drives the movable plate to move downwards to be matched with the top of the positioning plate to clamp ceramic tiles, the motor drives the rotating shaft to rotate, the rotating shaft drives the movable frame and the transmission shaft in the positioning frame to rotate through belt transmission, and the transmission shaft is connected with the clamping mechanism. Furthermore, the clamping mechanisms in the movable frame and the positioning frame can rotate at the same time, so that the ceramic tiles can be automatically overturned in the device, and the problem of inconvenience in manual ceramic tile overturning operation in the prior art is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tile production devices, in particular to a turning device for tile production which can prevent damage. Background Art

[0002] Ceramic tile is a kind of acid- and alkali-resistant porcelain or stone material, etc., which is made of refractory metal oxides and semi-metal oxides through grinding, mixing, pressing, glazing and sintering. It is a building or decorative material called ceramic tile. Its raw materials are mostly made of clay, quartz sand, which is mixed after high temperature and compression, etc. It has very high hardness.

[0003] When packaging ceramic tiles, the front sides of the ceramic tiles need to be placed facing each other to avoid scratching the front sides of the ceramic tiles due to relative movement between the front sides and the back sides during transportation. However, ceramic tiles are currently mostly flipped 180 degrees manually, which is inconvenient to operate, has low work efficiency and high labor intensity. Therefore, the utility model proposes a flipping device for ceramic tile production that can prevent breakage to solve the above problem. Summary of the invention

[0004] In view of the above problems, the utility model proposes a turning device for tile production which can prevent damage, and solves the problem of inconvenient operation of manually turning over tiles in the prior art.

[0005] To achieve the purpose of the utility model, the utility model is implemented by the following technical solutions: a flip device for producing tiles that can prevent damage, comprising a base, the top of the base is symmetrically provided with brackets, the top of the left bracket is provided with a movable bracket, the top of the right bracket is provided with a positioning bracket, the movable bracket and the positioning bracket are both provided with a second slide rail, a transmission shaft is rotatably installed inside the second slide rail, one end of the transmission shaft is connected to a clamping mechanism, a rotating mechanism is provided at the bottom of the base, and the rotating mechanism is linked with the transmission shaft;

[0006] The clamping mechanism includes a clamping plate, a movable plate, an assembly block and a lifting cylinder. One end of the transmission shaft is connected to the assembly block. A clamping plate is provided on one side of the assembly block. The clamping plate is composed of a movable plate and a positioning plate. The positioning plate is fixed at the bottom of one side of the assembly block. The movable plate is slidably installed above one side of the assembly block. A lifting cylinder is provided at the bottom of the assembly block, and the output end of the lifting cylinder is connected to the movable plate.

[0007] A further improvement is that a sliding rod is slidably installed on the movable plate and the positioning plate, a buffer pad is provided at one end of the sliding rod, the shape of the buffer pad is set to be a bowl-shaped structure with an internal depression, the material of the buffer pad is silicone, and a spring is provided on the outside of the sliding rod.

[0008] A further improvement is that a No. 1 slide rail is provided on the top of the left bracket, the top of the movable frame is slidably connected to the outer side of the No. 1 slide rail, and a driving cylinder is provided on the left bracket, and the output end of the driving cylinder is connected to one side of the movable frame.

[0009] A further improvement is that the rotating mechanism includes a motor, a rotating shaft, a sliding pulley, a belt and a positioning pulley, a motor is provided on the left side of the base, a rotating shaft is rotatably installed inside the base, the left end of the rotating shaft is connected to the output end of the motor, a sliding pulley is provided at the left end of the motor, a positioning pulley is provided at the right end of the motor, one end of the two transmission shafts are connected to a transmission pulley, and the sliding pulley and the positioning pulley are connected to the transmission shaft via a belt.

[0010] A further improvement is that the sliding pulley is rotatably connected to the bottom of the movable frame, a connecting key is provided on the outer side of the rotating shaft, the sliding pulley is connected to the rotating shaft via the connecting key, the length of the connecting key is equal to the length of the moving distance of the movable frame, and a through hole matching the belt is provided inside the movable frame and the positioning frame.

[0011] A further improvement is that: support feet are symmetrically arranged at the bottom of the base, and reinforcing plates are symmetrically arranged on both sides of the support feet. The structure of the reinforcing plates is set to be triangular, and the reinforcing plates are detachably connected to the support feet by bolts.

[0012] The beneficial effects of the utility model are as follows: the movable plate is driven downward by the lifting cylinder to cooperate with the top of the positioning plate to clamp the tile, so that the clamping plates on the movable frame and the positioning frame automatically fix the two sides of the tile to avoid damage to the tile when it is turned over; the rotating shaft is driven to rotate by the motor, and the rotating shaft drives the movable frame and the transmission shaft in the positioning frame to rotate through the belt transmission. Because the transmission shaft is connected to the clamping mechanism, the clamping mechanisms in the movable frame and the positioning frame can be rotated at the same time, so that the tile is automatically turned over in the device, solving the problem of inconvenient operation of manually turning over the tile in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is the front view of the utility model;

[0014] Figure 2 This is a schematic diagram of the connection between the sliding pulley and the rotating shaft of the utility model;

[0015] Figure 3 For this utility model Figure 1 A local enlarged view of point A;

[0016] Figure 4 For this utility model Figure 1 A local enlarged view of point B.

[0017] Among them: 1. Base; 2. Bracket; 3. Movable frame; 4. Positioning frame; 5. Slide rail No. 1; 6. Driving cylinder; 7. Slide rail No. 2; 8. Transmission shaft; 9. Clamp; 10. Movable plate; 11. Positioning plate; 12. Motor; 13. Rotating shaft; 14. Sliding pulley; 15. Driving pulley; 16. Belt; 17. Positioning pulley; 18. Buffer pad; 19. Sliding rod; 20. Spring; 21. Assembly block; 22. Lifting cylinder; 23. Connecting key; 24. Support foot; 25. Reinforcement plate. DETAILED DESCRIPTION

[0018] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.

[0019] according to Figure 1 , 2 As shown in Figures 3 and 4, this embodiment proposes a flipping device for tile production that can prevent breakage, including a base 1, a bracket 2 is symmetrically provided on the top of the base 1, a movable frame 3 is provided on the top of the left bracket 2, and a positioning frame 4 is provided on the top of the right bracket 2, and a No. 2 slide rail 7 is provided on the movable frame 3 and the positioning frame 4. A transmission shaft 8 is rotatably installed inside the No. 2 slide rail 7, and one end of the transmission shaft 8 is connected to a clamping mechanism. A rotating mechanism is provided at the bottom of the base 1 and the rotating mechanism is linked with the transmission shaft 8. The tile is placed inside the clamping mechanism on the positioning frame 4, and the positioning frame 4 first fixes one side of the tile, and then the other side of the tile is fixed by the clamping mechanism on the movable frame 3, and then the tile is automatically turned over by the rotating mechanism. Finally, the clamping mechanisms on the movable frame 3 and the positioning frame 4 simultaneously loosen the tile and remove the tile from the top of the base 1.

[0020] The clamping mechanism includes a clamping plate 9, a movable plate 10, an assembly block 21 and a lifting cylinder 22. One end of the transmission shaft 8 is connected to the assembly block 21. A clamping plate 9 is provided on one side of the assembly block 21. The clamping plate 9 is composed of a movable plate 10 and a positioning plate 11. The positioning plate 11 is fixed at the bottom of one side of the assembly block 21. The movable plate 10 is slidably installed above one side of the assembly block 21. A lifting cylinder 22 is provided at the bottom of the assembly block 21. The output end of the lifting cylinder 22 is connected to the movable plate 10. After the tile is placed inside the clamping plate 9, the bottom of the tile first contacts the top of the positioning plate 11, and then the lifting cylinder 22 drives the movable plate 10 to move downward, so that the bottom of the movable plate 10 and the top of the positioning plate 11 cooperate with each other to clamp the tile, so that the clamping plates 9 on the movable frame 3 and the positioning frame 4 automatically fix the two sides of the tile to prevent the tile from being damaged when flipped.

[0021] A sliding rod 19 is slidably installed on the movable plate 10 and the positioning plate 11, and a buffer pad 18 is provided at one end of the sliding rod 19. The shape of the buffer pad 18 is set to a bowl-shaped structure with an internal depression. The material of the buffer pad 18 is silicone. A spring 20 is provided on the outer side of the sliding rod 19. When the movable plate 10 and the positioning plate 11 apply pressure to the upper and lower sides of the tile at the same time, the buffer pad 18 first contacts the outer surface of the tile, and the elastic force of the buffer pad 18 made of silicone material is used to reduce the pressure of the movable plate 10 or the positioning plate 11, and then the sliding rod 19 is driven to move toward the inner side of the movable plate 10 or the positioning plate 11, and the spring 20 is compressed at the same time. The spring 20 will generate elastic force after compression, and its force direction is opposite to the pressure direction of the movable plate 10 or the positioning plate 11, so it can offset part of the pressure of the movable plate 10 or the positioning plate 11 on the tile, so as to avoid the tile being broken due to excessive force of the clamping plate 9.

[0022] A No. 1 slide rail 5 is provided on the top of the left bracket 2, and the top of the movable frame 3 is slidably connected to the outer side of the No. 1 slide rail 5. A driving cylinder 6 is provided on the left bracket 2, and the output end of the driving cylinder 6 is connected to one side of the movable frame 3. The driving cylinder 6 can drive the movable frame 3 to slide on the top of the left bracket 2, thereby changing the distance between the two clamping mechanisms within a certain range, so that the flipping device can adapt to tiles of various sizes.

[0023] The rotating mechanism includes a motor 12, a rotating shaft 13, a sliding pulley 14, a belt 16 and a positioning pulley 17. The motor 12 is provided on the left side of the base 1, and the rotating shaft 13 is rotatably installed inside the base 1. The left end of the rotating shaft 13 is connected to the output end of the motor 12, the left end of the motor 12 is provided with a sliding pulley 14, and the right end of the motor 12 is provided with a positioning pulley 17. One end of each of the two transmission shafts 8 is connected to a transmission pulley 15, and the sliding pulley 14 and the positioning pulley 17 are connected to the transmission shaft 8 through a belt 16 The motor 12 drives the rotating shaft 13 to rotate inside the base 1. Since the sliding pulley 14 and the positioning pulley 17 are respectively installed at the left and right ends of the rotating shaft 13, the rotating shaft 13 can drive the sliding pulley 14 and the positioning pulley 17 to rotate at the same time. The sliding pulley 14 and the positioning pulley 17 are connected to the movable frame 3 and the transmission pulley 15 at one end of the transmission shaft 8 in the positioning frame 4 through the belt 16. Therefore, the rotating shaft 13 can simultaneously drive the transmission shaft 8 in the movable frame 3 and the positioning frame 4 to rotate, thereby enabling the clamping mechanisms in the movable frame 3 and the positioning frame 4 to rotate at the same time.

[0024] The sliding pulley 14 is rotatably connected to the bottom of the movable frame 3, and a connecting key 23 is provided on the outer side of the rotating shaft 13. The sliding pulley 14 is connected to the rotating shaft 13 through the connecting key 23. The length of the connecting key 23 is equal to the length of the moving distance of the movable frame 3. The sliding pulley 14 is fixed to the outer side of the rotating shaft 13 through the connecting key 23. When the driving cylinder 6 drives the movable frame 3 to slide on the top of the left bracket 2, the movable frame 3 will also drive the sliding pulley 14 to slide on the outer side of the rotating shaft 13, and the connecting key 23 is equal to the length of the distance moved by the sliding pulley 14. After the sliding pulley 14 moves, the rotating shaft 13 can continue to drive the sliding pulley 14 to rotate. The movable frame 3 and the positioning frame 4 are provided with a through hole matching the belt 16. By opening a through hole in the movable frame 3 and the positioning frame 4, the movable frame 3 and the positioning frame 4 will not affect the transmission of the belt 16 between the sliding pulley 14 or the positioning pulley 17 and the transmission shaft 8.

[0025] The bottom of the base 1 is symmetrically provided with supporting feet 24, and reinforcing plates 25 are symmetrically provided on both sides of the supporting feet 24. The structure of the reinforcing plates 25 is set to be triangular, and the reinforcing plates 25 are detachably connected to the supporting feet 24 by bolts. The support feet 24 are set at the bottom of the base 1 to increase the supporting ability of the base 1 for its top parts. The triangular structure is the most stable. It is set on both sides of the supporting feet 24 to enhance the stability of the support feet 24 structure itself, and further improve the supporting force of the base 1.

[0026] The flipping device for producing ceramic tiles is provided with a clamping mechanism on a movable frame 3 and a positioning frame 4, wherein the clamping mechanism is composed of a clamping plate 9, a movable plate 10, an assembly block 21 and a lifting cylinder 22. After placing the ceramic tile inside the clamping plate 9, the lifting cylinder 22 drives the movable plate 10 to move downward, so that the bottom of the movable plate 10 and the top of the positioning plate 11 cooperate with each other to clamp the ceramic tile, and then the clamping plates 9 on the movable frame 3 and the positioning frame 4 automatically fix the two sides of the ceramic tile to prevent the ceramic tile from being damaged when flipping; a rotating mechanism is provided at the bottom of the base 1, and the rotating mechanism is composed of a motor 12, a rotating shaft 13, a sliding pulley 14, The device is composed of a belt 16 and a positioning pulley 17. The motor 12 drives the rotating shaft 13 to rotate, and the rotating shaft 13 drives the sliding pulley 14 and the positioning pulley 17 to rotate at the same time. The sliding pulley 14 and the positioning pulley 17 are connected to the movable frame 3 and the transmission pulley 15 at one end of the transmission shaft 8 in the positioning frame 4 through the belt 16. Therefore, the rotating shaft 13 can simultaneously drive the movable frame 3 and the transmission shaft 8 in the positioning frame 4 to rotate. Because the transmission shaft 8 is connected to the clamping mechanism, the clamping mechanisms in the movable frame 3 and the positioning frame 4 can be rotated at the same time, so that the tiles are automatically flipped in the device, which solves the problem of inconvenient manual flipping of tiles in the prior art.

[0027] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A tile production turning device capable of preventing breakage, comprising a base (1), characterized in that: The top of the base (1) is symmetrically provided with brackets (2), the top of the left bracket (2) is provided with a movable frame (3), and the top of the right bracket (2) is provided with a positioning frame (4), and the movable frame (3) and the positioning frame (4) are both provided with a second slide rail (7), and a transmission shaft (8) is rotatably installed inside the second slide rail (7), one end of the transmission shaft (8) is connected to a clamping mechanism, and a rotating mechanism is provided at the bottom of the base (1), and the rotating mechanism is linked to the transmission shaft (8); The clamping mechanism comprises a clamping plate (9), a movable plate (10), an assembly block (21) and a lifting cylinder (22); one end of the transmission shaft (8) is connected to the assembly block (21); a clamping plate (9) is provided on one side of the assembly block (21); the clamping plate (9) is composed of a movable plate (10) and a positioning plate (11); the positioning plate (11) is fixed below one side of the assembly block (21); the movable plate (10) is slidably mounted above one side of the assembly block (21); a lifting cylinder (22) is provided at the bottom of the assembly block (21); and the output end of the lifting cylinder (22) is connected to the movable plate (10).

2. A tile production turning device capable of preventing breakage according to claim 1, characterized in that: A sliding rod (19) is slidably mounted on both the movable plate (10) and the positioning plate (11); a buffer pad (18) is provided at one end of the sliding rod (19); the buffer pad (18) is shaped as a bowl-shaped structure with a recessed interior; the buffer pad (18) is made of silicone; and a spring (20) is provided on the outer side of the sliding rod (19).

3. A tile production turning device capable of preventing breakage according to claim 1, characterized in that: A first slide rail (5) is provided at the top of the left bracket (2), and the top of the movable frame (3) is slidably connected to the outer side of the first slide rail (5). A driving cylinder (6) is provided on the left bracket (2), and the output end of the driving cylinder (6) is connected to one side of the movable frame (3).

4. A tile production turning device capable of preventing breakage according to claim 1, characterized in that: The rotating mechanism comprises a motor (12), a rotating shaft (13), a sliding pulley (14), a belt (16) and a positioning pulley (17); the motor (12) is provided on the left side of the base (1); the rotating shaft (13) is rotatably mounted inside the base (1); the left end of the rotating shaft (13) is connected to the output end of the motor (12); the left end of the motor (12) is provided with a sliding pulley (14); the right end of the motor (12) is provided with a positioning pulley (17); one end of each of the two transmission shafts (8) is connected to a transmission pulley (15); and the sliding pulley (14) and the positioning pulley (17) are connected to the transmission shaft (8) via a belt (16).

5. A tile production turning device capable of preventing breakage according to claim 4, characterized in that: The sliding pulley (14) is rotatably connected to the bottom of the movable frame (3); a connecting key (23) is provided on the outer side of the rotating shaft (13); the sliding pulley (14) is connected to the rotating shaft (13) via the connecting key (23); the length of the connecting key (23) is equal to the length of the moving distance of the movable frame (3); and through holes matching the belt (16) are provided inside the movable frame (3) and the positioning frame (4).

6. A tile production turning device capable of preventing breakage according to claim 1, characterized in that: The bottom of the base (1) is symmetrically provided with supporting feet (24), and reinforcing plates (25) are symmetrically provided on both sides of the supporting feet (24). The structure of the reinforcing plates (25) is set to be triangular, and the reinforcing plates (25) are detachably connected to the supporting feet (24) by bolts.