Heating wire receiving device
By designing a heating wire feeding device that automatically and neatly collects materials, using components such as metal sensors and rotating cylinders, the problem of inconsistent placement of heating wires in the material frame is solved, and automatic neatly collects materials and improves the quality of heating wires. and productivity.
Patent Information
- Application Number
- CN202420092106.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-15
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-01-15
AI Technical Summary
During the process of forming and collecting existing heating wires, the heating wires are not uniformly placed in the material frame and need to be manually sorted, resulting in low efficiency and easy deformation.
A heating wire feeding device including a mounting seat, a winding machine body, a winding machine wiring seat, a control box and a feeding mechanism is designed. The metal inductor, a solenoid valve and a rotating cylinder are used to automatically collect the material neatly to ensure that the material is collected. The heating wires are placed in parallel within the material frame.
The heating wire is automatically neatly collected, which improves the quality of the heating wire, reduces the need for manual finishing, and improves production efficiency.
Smart Images
Figure CN222249191U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heating wire material connection devices, in particular to a heating wire material connection device. Background Art
[0002] The conventional method for heating wire forming and collecting is that the automatic wire winding machine forms the heating wire into a spring shape, and then the formed heating wire slides down from the blanking chute into the material frame. The spring-shaped heating wire is in a strip shape. When it falls vertically into the material frame, the directions of the two ends of the heating wire in the material frame are not uniform and are placed in a messy manner. An employee needs to be arranged to sort the heating wires, and each heating wire must be rearranged neatly before it can be used. In this way, the heating wire is easily deformed and the efficiency is low. The utility model proposes a material receiving device that can automatically and neatly collect the materials, thereby improving the quality of the heating wires and eliminating the need for personnel to sort the heating wires. Utility Model Content
[0003] The utility model provides a heating wire material connecting device, which solves the existing problems.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a heating wire material receiving device, comprising a mounting seat, a winding machine body, a winding machine wire arrangement seat, a control box and a material receiving mechanism, the mounting seat surface is provided with a winding machine body, the winding machine body is provided with a metal sensor, the winding machine wire arrangement seat is provided above the metal sensor, the mounting seat surface is provided with a control box, the control box is provided with a solenoid valve, the other side of the mounting seat surface is provided with a material receiving mechanism, and the material receiving mechanism is an automatic material receiving structure triggered by the control box, and the material receiving mechanism is connected to the solenoid valve through an air pipe.
[0005] Preferably, the material receiving mechanism includes a rotating cylinder, an L-shaped fixing plate and a material receiving trough. An L-shaped fixing plate is provided on the other side of the mounting seat surface, a rotating cylinder is provided on one side of the L-shaped fixing plate, the L-shaped fixing plate and the bearing in the middle of the rotating cylinder are fixedly connected by a circular aluminum part, and a material receiving trough is provided on the other side of the L-shaped fixing plate.
[0006] Preferably, the air pipe includes an air inlet pipe and an air outlet pipe, an air inlet pipe is provided above one side of the rotating cylinder, an air outlet pipe is provided below one side of the rotating cylinder, two holes on one side of the solenoid valve are respectively connected to one end of the air inlet pipe and the air outlet pipe, and a hole on the other side of the solenoid valve is connected to the air inlet pipe.
[0007] Preferably, grooves are symmetrically provided on both sides of the two surfaces of the L-shaped fixing plate, and a U-shaped groove is centrally provided on one surface of the L-shaped fixing plate.
[0008] Preferably, a transformer is provided in the control box, one end of the transformer is connected to a power line, the other end of the transformer is connected to an intermediate relay, and both ends of the intermediate relay are respectively connected to a metal sensor and a solenoid valve.
[0009] Preferably, the adjustable range of the rotation angle of the rotary cylinder is 1 degree to 180 degrees.
[0010] Preferably, the wire winding machine seat is made of iron.
[0011] Preferably, a material dropping chute is provided obliquely above the material receiving chute, and a material frame is provided directly below the material receiving chute.
[0012] The beneficial effects of the utility model are as follows: the push rod pushes the heating wire into the drop chute, and then slides into the receiving chute. The receiving chute is placed flat to ensure that the heating wire is in the chute and parallel. When the second heating wire is formed, the metal sensor senses the winding machine's wire arrangement seat, and the signal is transmitted to the intermediate relay in the control box. The intermediate relay sends a command to the solenoid valve, the solenoid valve opens, and the signal is transmitted to the rotating cylinder. The rotating cylinder starts to rotate 90 degrees, and the receiving chute also rotates 90 degrees synchronously to slide the heating wire into the material frame. The two ends of the heating wire are in the same direction and are neatly placed. The material is automatically collected without the need for additional personnel to collect the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the utility model.
[0014] Figure 2 for Figure 1 Schematic diagram of the enlarged structure at point A in the middle.
[0015] Figure 3 It is a cross-sectional structural schematic diagram of the utility model.
[0016] Figure 4 for Figure 3 Schematic diagram of the enlarged structure at point B in the middle.
[0017] Numbers in the figure: 1. Mounting seat; 2. Winding machine body; 3. Winding machine cable arrangement seat; 4. Control box; 5. Rotating cylinder; 6. L-shaped fixing plate; 7. Metal sensor; 8. Material receiving trough; 9. Material receiving mechanism; 10. Solenoid valve; 11. Air pipe; 12. Air outlet pipe; 13. Air inlet pipe; 14. Transformer; 15. Intermediate relay; 16. Material chute; 17. Material frame. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0019] Reference Figure 1-Figure 4As shown, a heating wire material receiving device comprises a mounting base 1, a winding machine body 2, a winding machine wire arrangement base 3, a control box 4 and a material receiving mechanism 9, the winding machine body 2 is provided on the surface of the mounting base 1, the winding machine body 2 is provided with a metal sensor 7, the winding machine wire arrangement base 3 is provided above the metal sensor 7, the mounting base 1 surface is provided with a control box 4, the control box 4 is provided with a solenoid valve 10, the other side of the surface of the mounting base 1 is provided with a material receiving mechanism 9, and the material receiving mechanism 9 is an automatic material receiving structure triggered by the control box 4, and the material receiving mechanism 9 is connected to the solenoid valve 10 through an air pipe 11.
[0020] The material receiving mechanism 9 includes a rotating cylinder 5, an L-shaped fixing plate 6 and a material receiving trough 8. An L-shaped fixing plate 6 is provided on the other side of the surface of the mounting seat 1, and a rotating cylinder 5 is provided on one side of the L-shaped fixing plate 6. The bearing between the L-shaped fixing plate 6 and the rotating cylinder 5 is fixedly connected by a circular aluminum part. A material receiving trough 8 is provided on the other side of the L-shaped fixing plate 6, so that after the heating wire is wound, the heating wire is pushed out by the push rod and falls into the material dropping trough 16, and then slides into the material receiving trough 8. The material receiving trough 8 is placed flat, and a baffle is provided at the front end to position the heating wire. The material receiving trough 8 is V-shaped at 90 degrees to ensure that the heating wire is in the trough and parallel.
[0021] The air pipe 11 includes an air inlet pipe 13 and an air outlet pipe 12. The air inlet pipe 13 is arranged above one side of the rotating cylinder 5, and the air outlet pipe 12 is arranged below one side of the rotating cylinder 5. Two holes on one side of the solenoid valve 10 are respectively connected to one end of the air inlet pipe 13 and the air outlet pipe 12, and a hole on the other side of the solenoid valve 10 is connected to the air inlet pipe 13. Grooves are symmetrically arranged on both sides of the two sides of the two surfaces of the L-shaped fixing plate 6, and a U-shaped groove is arranged in the center of one surface of the L-shaped fixing plate 6. A transformer 14 is arranged in the control box 4, one end of the transformer 14 is connected to the power line, and the other end of the transformer 14 is connected to the intermediate relay 15. The intermediate relay 1 5 are connected to the metal sensor 7 and the electromagnetic valve 10 at both ends respectively. The metal sensor 7 senses and transmits the signal to the intermediate relay 15 in the control box 4. The intermediate relay 15 sends a command to the electromagnetic valve 10. The electromagnetic valve 10 opens and transmits the signal to the rotary cylinder 5. The adjustable rotation angle of the rotary cylinder 5 ranges from 1 degree to 180 degrees, which is convenient for automatic blanking, so that the two ends of the heating wire are in the same direction and arranged neatly. The automatic material collection does not require additional personnel to collect the materials. The winding machine wire arrangement seat 3 is made of iron. A blanking trough 16 is provided obliquely above the receiving trough 8, and a material frame 17 is provided directly below the receiving trough 8 for receiving the materials.
[0022] Working principle: When the device of the utility model is in use, during the process of winding the heating wire, the wire arrangement seat 3 of the winding machine also moves from left to right synchronously. When one heating wire is wound, the wire arrangement seat 3 of the winding machine also moves to the top of the metal sensor 7. After the winding of the heating wire is completed, the heating wire is pushed out by the push rod and falls into the drop chute 16, and then slides into the receiving chute 8. The receiving chute 8 is placed flat, and a baffle is provided at the front end to position the heating wire. The receiving chute 8 is V-shaped at 90 degrees to ensure that the heating wire is in the chute and parallel. When the second heating wire is formed, the metal sensor 7 senses the wire arrangement seat 3 of the winding machine, and the signal is transmitted to the intermediate relay 15 in the control box 4. The intermediate relay 15 sends a command to the solenoid valve 10, and the solenoid valve 10 opens and transmits it to the rotating cylinder 5. The rotating cylinder 5 starts to rotate 90 degrees, and the receiving chute 8 also rotates 90 degrees synchronously to slide the heating wire into the material frame 17. The two ends of the heating wire are in the same direction and are neatly placed. Automatic material collection does not require additional personnel to collect materials.
[0023] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A heating wire material receiving device, comprising a mounting seat (1), a winding machine body (2), a winding machine wire arrangement seat (3), a control box (4) and a material receiving mechanism (9), characterized in that: A winding machine body (2) is provided on the surface of the mounting seat (1), a metal sensor (7) is provided on the winding machine body (2), a winding machine wire arrangement seat (3) is provided above the metal sensor (7), a control box (4) is provided on the surface of the mounting seat (1), a solenoid valve (10) is provided in the control box (4), a material receiving mechanism (9) is provided on the other side of the surface of the mounting seat (1), and the material receiving mechanism (9) is an automatic material receiving structure triggered by the control box (4), and the material receiving mechanism (9) is connected to the solenoid valve (10) via an air pipe (11).
2. A heating wire material connection device according to claim 1, characterized in that: The material receiving mechanism (9) comprises a rotating cylinder (5), an L-shaped fixing plate (6) and a material receiving trough (8); an L-shaped fixing plate (6) is provided on the other side of the surface of the mounting seat (1); a rotating cylinder (5) is provided on one side of the L-shaped fixing plate (6); a bearing in the middle of the L-shaped fixing plate (6) and the rotating cylinder (5) is fixedly connected via a circular aluminum piece; and a material receiving trough (8) is provided on the other side of the L-shaped fixing plate (6).
3. A heating wire material connection device according to claim 2, characterized in that: The air pipe (11) comprises an air inlet pipe (13) and an air outlet pipe (12); an air inlet pipe (13) is provided above one side of the rotary cylinder (5); an air outlet pipe (12) is provided below one side of the rotary cylinder (5); two holes on one side of the solenoid valve (10) are respectively connected to one end of the air inlet pipe (13) and one end of the air outlet pipe (12); and a hole on the other side of the solenoid valve (10) is connected to the air inlet pipe (13).
4. A heating wire material connection device according to claim 2, characterized in that: Grooves are symmetrically provided on both sides of the two surfaces of the L-shaped fixing plate (6), and a U-shaped groove is provided in the center of one surface of the L-shaped fixing plate (6).
5. A heating wire material connection device according to claim 1, characterized in that: A transformer (14) is provided in the control box (4), one end of the transformer (14) is connected to a power line, the other end of the transformer (14) is connected to an intermediate relay (15), and the two ends of the intermediate relay (15) are respectively connected to a metal sensor (7) and a solenoid valve (10).
6. A heating wire material connection device according to claim 2, characterized in that: The rotation angle of the rotary cylinder (5) can be adjusted in the range of 1 degree to 180 degrees.
7. A heating wire material connection device according to claim 1, characterized in that: The material of the winding machine wire arrangement seat (3) is iron.
8. A heating wire material connection device according to claim 2, characterized in that: A material drop chute (16) is provided obliquely above the material receiving chute (8), and a material frame (17) is provided directly below the material receiving chute (8).