Ship loader with adjustable conveying stroke
By introducing adjustable extension frames and drive parts into the loader, combined with the design of the drag chain storage cable, the operational labor problem of the loader when loading the loader in the cabin is solved, and the operation convenience and cable management effect are improved. .
Patent Information
- Application Number
- CN202421106707.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-21
AI Technical Summary
When loading the cabin in the rest of its width direction, the loader needs to move as a whole, it is laborious to operate, and the cables are prone to wear or wrap.
A ship loader with adjustable conveying stroke is designed. By setting up extension frames and drive parts on the rack, adjusting the position of the discharge part with controllers and operating components, reducing the overall movement requirement and storage through the drag chain Cable to avoid wear and winding.
It realizes convenient adjustment of the discharge part position, reduces operating force, improves operating comfort, and reduces the possibility of cable wear and wrapping.
Smart Images

Figure CN222249262U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of material conveying equipment, and in particular to a ship loader with adjustable conveying stroke. Background Art
[0002] The ship loader is used to transport bulk materials from the port to the cabin of the ship moored at the port. When the width of the cabin is wide, the materials are generally transported to one side of the cabin along the width direction of the cabin first; when the materials in the cabin at the discharge end of the ship loader are accumulated to the mouth of the cabin, the ship loader is moved along the width direction of the cabin to allow the discharge end of the ship loader to move along the width direction of the cabin, so that the remaining positions of the cabin along the width direction of the cabin itself can be loaded, so as to improve the uniformity of material distribution in the cabin.
[0003] With regard to the above-mentioned related technologies, when it is necessary to load materials at other positions along the width direction of the cabin, the loader needs to be moved as a whole, which is laborious to operate and needs to be improved. Utility Model Content
[0004] The purpose of the present application is to provide a ship loader with an adjustable conveying stroke, so as to adjust the stroke of the ship loader so as to adjust the position of the discharge part of the ship loader in situ, thereby helping to improve the problem that the operation of adjusting the position of the discharge part of the ship loader is relatively laborious.
[0005] The present application provides a ship loader with adjustable conveying stroke, which adopts the following technical solution:
[0006] A ship loader with adjustable conveying stroke comprises a frame, wherein the frame is provided with an extension frame which can be slidably arranged along the length direction of the frame, and the end of the extension frame away from the frame is used to be placed at a position above the cabin; the frame is provided with a driving member for driving the extension frame to slide; the end of the frame away from the extension frame is a loading part, and the end of the extension frame away from the frame is a discharging part; the frame and the extension frame are jointly connected with a conveying device for conveying materials from the loading part to the discharging part; the frame is provided with a controller and an operating component, and the driving member and the operating component are both controlled by the controller; a drag chain for storing cables is provided between the extension frame and the frame, one end of the drag chain is connected to the frame, and the other end is connected to the extension frame.
[0007] By adopting the above technical solution, when the materials located below the discharge part are stacked to a specified height, the operating assembly controls the driving member so that the driving member drives the extension frame to move, thereby adjusting the position of the discharge part and the location of the drop point of the materials output by the discharge part; compared with the mobile frame as a whole, the operation is more convenient and labor-saving. In addition, the cables connected to the electrical components installed on the extension frame are stored in the drag chain, which is conducive to reducing the possibility of wear or entanglement of the cables due to contact with the extension frame or the mounting frame.
[0008] Preferably, the operating assembly includes a control box rotatably connected to the frame and an input member connected to the control box, wherein the input member is electrically connected to the controller; the axial direction of the rotating shaft of the control box is arranged along the length direction of the frame.
[0009] By adopting the above technical solution, when the input part needs to be operated, the control box can be rotated upward to reduce the possibility of the operator needing to squat or bend down, making the operation more convenient and labor-saving, which is conducive to improving the comfort of operation.
[0010] Preferably, the frame is provided with a fixed rod for axial sliding along the rotating shaft of the control box, and the fixed rod is connected to an elastic member for driving it to slide toward the control box; the control box is provided with a hemispherical groove for inserting one end of the fixed rod; a plurality of hemispherical grooves are arranged in sequence at intervals along the circumferential direction of the rotating shaft of the control box.
[0011] By adopting the above technical solution, when the control box is turned with force, the end wall of the fixed rod can slide relatively along the inner wall of the hemispherical groove, so that the fixed rod can be disengaged from the hemispherical groove, thereby allowing the control box to be rotated; when the operator rotates the control box until the hemispherical groove is aligned with the fixed rod, the elastic member has a force on the fixed rod to move the fixed rod in the direction of the hemispherical groove, so that the fixed rod can be inserted into the hemispherical groove, and at the same time, the end wall of the fixed rod can be kept in close contact with the inner wall of the hemispherical groove, thereby limiting the rotation of the control box, thereby reducing the need to support the control box by hand, and the operation is simpler and more labor-saving.
[0012] Preferably, the rack is provided with an electric control box, and the controller is located in the electric control box.
[0013] By adopting the above technical solution, the electric control box has a protective effect on the controller, which is helpful to reduce the possibility of the controller being wetted by liquids such as rain or contaminated by dust.
[0014] Preferably, the electric control box is slidably connected to the frame along the width direction of the frame, and the frame is provided with a locking assembly for fixing the electric control box.
[0015] By adopting the above technical solution, when the controller needs to be repaired, the locking assembly can be loosened to pull out the electric control box, which is beneficial to increase the operating space, thereby reducing the possibility of the rack interfering with the operation of the repair controller.
[0016] Preferably, the locking assembly includes a limit rod for abutting against the end wall of the electric control box at one end along the width direction of the frame and an abutment rod for abutting against the end wall of the electric control box at one end away from the limit rod; the limit rod is connected to the frame, and the abutment rod is rotatably connected to the frame.
[0017] By adopting the above technical solution, the limit rod and the abutment rod cooperate with each other to clamp the electric control box, thereby limiting the sliding of the electric control box to achieve the effect of fixing the electric control box. By rotating the abutment rod, the abutment rod and the electric control box can be separated, so that the electric control box can slide in a direction away from the limit rod, so that the electric control box can be moved to the outside of the rack.
[0018] Preferably, the conveying device includes a rotating roller, a steering roller, a connecting roller, an output roller, a conveyor belt and a rotating assembly; the rotating roller and the steering roller are both rotatably connected to the frame, and the connecting roller and the output roller are both rotatably connected to the extension frame; the rotating roller is located at the loading part, and the output roller is located at the discharging part; the connecting roller and the steering roller are both located between the rotating roller and the output roller, and the connecting roller is located on the side of the steering roller close to the rotating roller; the conveyor belt successively passes around the rotating roller, the output roller, the connecting roller and the steering roller and is in a closed ring; the rotating assembly is used to drive the conveyor belt to move.
[0019] By adopting the above technical solution, when the driving member drives the extension frame to slide, the extension frame drives the output rod and the connecting roller to move synchronously to adjust the position of the output roller; under the action of the conveyor belt's own gravity, that is, the material on the conveyor belt, the transmission belt can always maintain contact with the peripheral walls of the rotating roller, the steering roller, the connecting roller and the output roller, so that the conveyor belt can continuously transport the material in the direction of the output roller.
[0020] Preferably, the rotating assembly includes a driving roller rotatably connected to the frame and a rotating motor for driving the driving roller to rotate; the rotating motor is connected to the frame; and the peripheral wall of the driving roller abuts against the conveyor belt.
[0021] By adopting the above technical solution, the rotating motor drives the driving roller to rotate, so that the driving roller can drive the conveyor belt to move.
[0022] Preferably, the conveying device comprises an upper belt conveyor and a lower belt conveyor located below the upper belt conveyor; the bracket of the lower belt conveyor is connected to the frame, and the bracket of the upper belt conveyor is connected to the extension frame.
[0023] By adopting the above technical solution, the driving member drives the extension frame to move, so that the extension frame drives the lower belt conveyor to move, thereby adjusting the position of the output end of the lower belt conveyor, that is, the discharge portion. The upper belt conveyor can convey materials toward the extension frame, and the materials output from the discharge end of the upper belt conveyor automatically fall onto the conveyor belt of the lower belt conveyor, so that the conveyor belt of the lower belt conveyor conveys the materials to the position of the discharge portion, thereby allowing the materials to be discharged from the discharge portion into the cabin.
[0024] In summary, the present application includes at least one of the following beneficial technical effects:
[0025] 1. The driving member is controlled by the operating assembly so that the driving member drives the extension frame to move, thereby adjusting the position of the discharge part and the position of the drop point of the material output by the discharge part; compared with the mobile frame as a whole, the operation is more convenient and labor-saving;
[0026] 2. The control box is rotatably connected to the frame, which is convenient for operating the operating parts and helps to improve the comfort and convenience of operation;
[0027] 3. The electric control box is connected to the frame by sliding, and the electric control box can be pulled to the outside of the frame to increase the operating space, making it easier to inspect and maintain the electric control box and electrical components such as controllers inside it. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of Example 1 of a ship loader with adjustable conveying stroke of the present application.
[0029] Figure 2 yes Figure 1 Enlarged view of part A in .
[0030] Figure 3 It is a cross-sectional schematic diagram used to illustrate the structure of the conveying device in Example 1.
[0031] Figure 4 yes Figure 1 Enlarged view of part B in .
[0032] Figure 5 yes Figure 4 Enlarged view of section C in .
[0033] Figure 6 It is a schematic diagram used to illustrate the structure of the conveying device in Example 2 of the present application.
[0034] In the figure, 1, frame; 11, support frame; 111, roller; 112, driving cylinder; 12, extension frame; 13, driving member; 131, driving motor; 132, driving gear; 133, driving rack; 14, drag chain; 15, guide roller; 16, feeding part; 17, discharging part; 18, guide sleeve; 181, fixing rod; 182, elastic member; 2, conveying device; 21, rotating roller; 22, steering roller; 2 3. Connecting roller; 24. Output roller; 25. Conveyor belt; 26. Rotating assembly; 261. Driving roller; 262. Rotating motor; 27. Upper belt conveyor; 28. Lower belt conveyor; 3. Operating assembly; 31. Control box; 311. Clearance hole; 312. Connecting pin; 313. Hemispherical groove; 32. Input piece; 4. Electric control box; 41. Drawer slide; 5. Locking assembly; 51. Limit rod; 52. Abutment rod. DETAILED DESCRIPTION
[0035] The following is combined with Figure 1 -Attached Figure 6 , further details of this application are given. Example
[0036] A ship loader with adjustable conveying stroke, referring to Figure 1 , comprising a frame 1, a support frame 11 is rotatably provided on the lower surface of one end of the frame 1, and the axial direction of the rotating shaft of the support frame 11 is provided along the width direction of the frame 1. The end of the support frame 11 away from the frame 1 is rotatably connected to a roller 111 through a bearing; the roller 111 is used to contact the ground so that the frame 1 is located at one end of the support frame 11 and tilted upward; a driving cylinder 112 is provided between the support frame 11 and the frame 1, the cylinder body of the driving cylinder 112 is hinged to the support frame 11, and the piston rod of the driving cylinder 112 is hinged to the frame 1, so as to drive the support frame 11 to rotate, thereby adjusting the height of the upper end of the frame 1.
[0037] Reference Figure 1 The support frame 11 is provided with an extension frame 12, the length direction of the extension frame 12 is arranged along the length direction of the frame 1, and the extension frame 12 is slidably connected to the frame 1 through a slide rail. The frame 1 is provided with a driving member 13 for driving the extension frame 12 to slide, so that the upper end of the extension frame 12 can extend from the upper end of the frame 1. In another embodiment, the frame 1 can also be arranged horizontally or the extension frame 12 can extend downward from the frame 1 in an inclined manner.
[0038] Reference Figure 1 and Figure 2 The driving member 13 includes a driving motor 131, a driving gear 132 and a driving rack 133. The driving motor 131 is fixedly connected to the frame 1 by bolts, and the driving gear 132 is keyed to the output shaft of the driving motor 131; the length direction of the driving rack 133 is arranged along the length direction of the extension frame 12, and the driving rack 133 is fixed to the extension frame 12 by bolts; the driving rack 133 is meshed with the driving gear 132, and the driving motor 131 rotates the driving gear 132, so that the driving rack 133 can drive the extension frame 12 to slide. A drag chain 14 is arranged between the extension frame 12 and the frame 1, one end of the drag chain 14 is fixed to the extension frame 12 by bolts, and the other end is fixed to the frame 1 by bolts; the drag chain 14 is used to store cables for supplying power to electrical components such as lighting equipment or sensors installed on the extension frame 12. In another embodiment, the driving member 13 may also include a winch installed at the upper end of the frame 1, and the rope of the winch is fixed to the lower end of the extension frame 12; the driving member 13 may also be a hydraulic cylinder or an electric push rod or other structural member that can drive the extension frame 12 to move.
[0039] Reference Figure 3The frame 1 and the extension frame 12 are connected with a conveying device 2, which includes a rotating roller 21, a steering roller 22, a connecting roller 23, an output roller 24, a conveyor belt 25 and a rotating assembly 26. The rotating roller 21 is rotatably connected to the lower end of the frame 1 through a bearing, the steering roller 22 is rotatably connected to the upper end of the frame 1 through a bearing, the connecting roller 23 is rotatably connected to the lower end of the extension frame 12 through a bearing, and the output roller 24 is rotatably connected to the upper end of the extension frame 12 through a bearing; the connecting roller 23 is located between the rotating roller 21 and the steering roller 22. The rotating assembly 26 includes a driving roller 261 and a rotating motor 262; the driving roller 261 is located between the rotating roller 21 and the steering roller 22, and the driving roller 261 is rotatably connected to the frame 1 through a bearing; the rotating motor 262 is fixedly connected to the frame 1, and the output shaft of the rotating motor 262 is connected to the driving roller 261 through a belt drive, so as to drive the driving roller 261 to rotate. The frame 1 is rotatably provided with a guide roller 15 at the position of the driving roller 261 . The guide roller 15 is located on a side of the driving roller 261 close to the steering roller 22 .
[0040] Reference Figure 3 The conveyor belt 25 passes through the rotating roller 21, the output roller 24, the connecting roller 23, the turning roller 22, the driving roller 261, and the guide roller 15 in sequence and forms a closed ring. The lower end of the frame 1 is the feeding part 16, and the upper end of the extension frame 12 is the discharging part 17; when in use, the frame 1 is moved and the discharging part 17 is located above the opening of the cabin; when the driving roller 261 rotates, the conveyor belt 25 can transport the material from the feeding part 16 to the discharging part 17 and discharge it into the cabin.
[0041] Reference Figure 1 4, the rack 1 is provided with a controller (not shown in the figure), an operating component 3 and an electric control box 4; the controller includes a PLC, and the controller is installed in the electric control box 4. The drive motor 131, the rotating motor 262, and the solenoid valve connected to the drive cylinder 112 are all connected to the controller through cables. The electric control box 4 is connected to the rack 1 through a drawer slide 41; the drawer slide 41 is arranged along the width direction of the rack 1 to allow the electric control box 4 to be pulled out to the outside of the rack 1, thereby facilitating the maintenance of the controller.
[0042] Reference Figure 4The frame 1 is provided with a locking assembly 5, which includes a limiting rod 51 and an abutting rod 52; the limiting rod 51 is located on one side of the electric control box 4 along the width direction of the frame 1, and the abutting rod 52 is located on the side of the electric control box 4 away from the limiting rod 51. The limiting rod 51 is welded and fixed to the frame 1, and one end of the abutting rod 52 is rotatably connected to the position of the frame 1 above the electric control box 4 through a rotating shaft, and the axial direction of the rotating shaft of the abutting rod 52 is set along the width direction of the frame 1; the limiting rod 51 and the abutting rod 52 are respectively abutted against the end wall of the corresponding end of the electric control box 4 to limit the movement of the electric control box 4, thereby achieving the effect of fixing the electric control box 4. When it is necessary to repair the electrical parts in the electric control box 4, the abutting rod 52 is rotated. When the abutting rod 52 is separated from the electric control box 4, the electric control box 4 can be pulled in the direction away from the limiting rod 51.
[0043] Reference Figure 4 , the operating assembly 3 includes a control box 31 and an input member 32. The input member 32 includes a touch screen; the input member 32 is fixed to the inner wall of the touch box by screws; the electric control box 4 is provided with a clearance hole 311 for exposing the screen of the input member 32. The input member 32 is connected to the controller through a cable to input a control signal to the controller, thereby controlling the operation of the actuator connected to the controller. The control box 31 is located on one side of the frame 1 along the width direction of the frame 1 itself; the upper side of the control box 31 is rotatably connected to the frame 1 through a connecting pin 312, and the axial direction of the connecting pin 312 is arranged along the length direction of the frame 1, so as to allow the control box 31 to be rotated upward, thereby facilitating the operation of the input member 32. In another embodiment, the input member 32 may also be a switch or a button.
[0044] Reference Figure 5 The frame 1 is welded and fixed with a guide sleeve 18, the length direction of the guide sleeve 18 is arranged along the axial direction of the connecting pin 312, and the guide sleeve 18 is located at one side of the control box 31 along the axial direction of the connecting pin 312. The inner side wall of the guide sleeve 18 is slidably connected with a fixing rod 181, and the end wall of the fixing rod 181 close to the control box 31 is in a convex arc shape; the side wall of the control box 31 facing the guide sleeve 18 is provided with a hemispherical groove 313, and a plurality of hemispherical grooves 313 are arranged in sequence along the circumference of the connecting pin 312; during the rotation of the control box 31, each hemispherical groove 313 can be aligned with the fixing rod 181.
[0045] Reference Figure 5The fixing rod 181 is provided with an elastic member 182, and the elastic member 182 includes a spring; the elastic member 182 is sleeved on the fixing rod 181, and the elastic member 182 is located on the side of the guide sleeve 18 away from the control box 31. One end of the elastic member 182 is welded and fixed to the fixing rod 181, and the other end is welded and fixed to the guide sleeve 18; the elastic member 182 is in a stretched state so that the end wall of the fixing rod 181 and the control box 31 are kept in contact. In the process of rotating the control box 31, the end wall of the fixing rod 181 slides relative to the side wall of the control box 31; when the fixing rod 181 slides into one of the hemispherical grooves 313, the rotation of the control box 31 can be limited, which is conducive to reducing the operation of supporting the control box 31 by hand, and further facilitates the operation of the input member 32.
[0046] The implementation principle of the embodiment of the present application is:
[0047] When loading materials into the cabin, first, the driving cylinder 112 is controlled by the input member 32 to adjust the height of the upper end of the frame 1, and then the driving motor 131 is controlled by the input member 32 to move the extension frame 12 until the discharge portion 17 is located above the cabin; then the rotating motor 262 is started by the input member 32 to move the conveyor belt 25, and the conveyor belt 25 can transport the materials from the loading portion 16 to the discharge portion 17, so that the materials fall into the cabin.
[0048] When the position of the discharge portion 17 needs to be adjusted, the drive motor 131 or the drive cylinder 112 can be controlled through the input member 32, which is simple, convenient and labor-saving to operate. Example
[0049] The difference between this embodiment and embodiment 1 is that:
[0050] Reference Figure 6 The conveying device 2 includes an upper belt conveyor 27 and a lower belt conveyor 28, both of which are belt conveyors. The length directions of the upper belt conveyor 27 and the lower belt conveyor 28 are arranged along the length direction of the frame 1; the bracket of the upper belt conveyor 27 is integrally formed with the frame 1, the bracket of the lower belt conveyor 28 is integrally formed with the extension frame 12, and the conveyor belt of the upper belt conveyor 27 is located above the conveyor belt of the lower belt conveyor 28. The motor of the upper belt conveyor 27 and the motor of the lower belt conveyor 28 are both connected to the controller through cables, and the cables connected to the motor of the lower belt conveyor 28 are stored in the drag chain 14. When the motors of the upper belt conveyor 27 and the lower belt conveyor 28 are started, the upper belt conveyor 27 can convey the materials from the loading part 16 to the upper end of the frame 1 so that the materials fall onto the conveyor belt of the lower belt conveyor 28; the lower belt conveyor 28 can continue to convey the materials to the discharging part 17 so that the materials fall into the cabin.
[0051] The embodiments of this specific implementation are all preferred embodiments of this application, and are not intended to limit the protection scope of this application. Therefore, any equivalent changes made based on the structure, shape, and principle of this application should be included in the protection scope of this application.
Claims
1. A ship loader with adjustable conveying stroke, comprising a frame (1), characterized in that: The frame (1) is provided with an extension frame (12) which can be slidably moved along its length direction, and the end of the extension frame (12) which is away from the frame (1) is used to be placed above the cabin; the frame (1) is provided with a driving member (13) which is used to drive the extension frame (12) to slide; the end of the frame (1) which is away from the extension frame (12) is a loading portion (16), and the end of the extension frame (12) which is away from the frame (1) is a discharging portion (17); the frame (1) and the extension frame The frame (1) and the extension frame (12) are connected together with a conveying device (2) for conveying materials from a loading portion (16) to a discharging portion (17); the frame (1) is provided with a controller and an operating component (3), and the driving member (13) and the operating component (3) are both controlled by the controller; a drag chain (14) for storing cables is provided between the extension frame (12) and the frame (1), one end of the drag chain (14) is connected to the frame (1), and the other end is connected to the extension frame (12).
2. The ship loader with adjustable conveying stroke according to claim 1, characterized in that: The operating assembly (3) comprises a control box (31) rotatably connected to the frame (1) and an input member (32) connected to the control box (31), wherein the input member (32) is electrically connected to a controller; the axial direction of the rotating shaft of the control box (31) is arranged along the length direction of the frame (1).
3. The ship loader with adjustable conveying stroke according to claim 2, characterized in that: The frame (1) is provided with a fixed rod (181) for axial sliding along the rotating shaft of the control box (31); the fixed rod (181) is connected to an elastic member (182) for driving it to slide in the direction of the control box (31); the control box (31) is provided with a hemispherical groove (313) for inserting one end of the fixed rod (181); a plurality of hemispherical grooves (313) are sequentially spaced along the circumferential direction of the rotating shaft of the control box (31).
4. The ship loader with adjustable conveying stroke according to claim 1, characterized in that: The frame (1) is provided with an electric control box (4), and the controller is located in the electric control box (4).
5. The ship loader with adjustable conveying stroke according to claim 4, characterized in that: The electric control box (4) is slidably connected to the frame (1) along the width direction of the frame (1), and the frame (1) is provided with a locking assembly (5) for fixing the electric control box (4).
6. The ship loader with adjustable conveying stroke according to claim 5, characterized in that: The locking assembly (5) comprises a limit rod (51) for abutting against an end wall of the electric control box (4) at one end along the width direction of the frame (1) and an abutment rod (52) for abutting against an end wall of the electric control box (4) at one end away from the limit rod (51); the limit rod (51) is connected to the frame (1), and the abutment rod (52) is rotatably connected to the frame (1).
7. The ship loader with adjustable conveying stroke according to claim 1, characterized in that: The conveying device (2) comprises a rotating roller (21), a steering roller (22), a connecting roller (23), an output roller (24), a conveyor belt (25) and a rotating assembly (26); the rotating roller (21) and the steering roller (22) are both rotatably connected to the frame (1), and the connecting roller (23) and the output roller (24) are both rotatably connected to the extension frame (12); the rotating roller (21) is located at the position of the loading part (16), and the output roller (24) is located at the position of the discharging part (17); the connecting roller (23) and the steering roller (22) are both located between the rotating roller (21) and the output roller (24), and the connecting roller (23) is located on the side of the steering roller (22) close to the rotating roller (21); the conveyor belt (25) sequentially passes around the rotating roller (21), the output roller (24), the connecting roller (23) and the steering roller (22) and forms a closed ring; the rotating assembly (26) is used to drive the conveyor belt (25) to move.
8. The ship loader with adjustable conveying stroke according to claim 7, characterized in that: The rotating assembly (26) comprises a driving roller (261) rotatably connected to the frame (1) and a rotating motor (262) for driving the driving roller (261) to rotate; the rotating motor (262) is connected to the frame (1); and the peripheral wall of the driving roller (261) is in contact with the conveyor belt (25).
9. The ship loader with adjustable conveying stroke according to claim 1, characterized in that: The conveying device (2) comprises an upper belt conveyor (27) and a lower belt conveyor (28) located below the upper belt conveyor (27); the bracket of the lower belt conveyor (28) is connected to the frame (1), and the bracket of the upper belt conveyor (27) is connected to the extension frame (12).