Deviation rectifying winding machine for stainless steel plate coil production

By designing a deviation correction winder on the stainless steel plate coil production line, and automatically correcting material offset with laser positioner and central processing unit, the problem of winding instability caused by manual adjustment is solved, and production efficiency and product quality are improved.

CN222249371UActive Publication Date: 2024-12-27JIANGSU KEJIE ELECTROMECHANICAL ENG CO LTD
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Patent Information

Application Number
CN202421705270.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2024-12-27
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing stainless steel plate coiling machines rely on manual adjustment, resulting in unstable and inconsistent coiling of coils, which increases labor intensity and production costs.

Method used

A deviation correction winder for stainless steel plate coil production is designed, using a laser positioner and a central processor to cooperate with electric push rods and guide wheels to automatically detect and correct material deviations to achieve automatic deviation correction.

Benefits of technology

It reduces the workload of staff, ensures the stability and consistency of rolling materials, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of stainless steel plate coil production, and particularly relates to a deviation rectifying winding machine for stainless steel plate coil production, which comprises an equipment main body, and a first U-shaped plate is welded on the left side of the equipment main body. The first driving motor is started to drive the adjusting blocks to move through the lead screws, the adjusting blocks drive the corresponding laser positioners to move, and therefore the distance between the two laser positioners can be adjusted according to the width of materials, and the laser positioning device is suitable for the materials of different specifications; the laser positioner on the corresponding side detects the deviation of the material and transmits data to the central processing unit, the central processing unit processes the data and then starts the first electric push rod through the actuator, the first electric push rod drives the corresponding guide wheel to move through the U-shaped block, and the guide wheel moves to the position of the material on the deviation side. And the guide wheels are used for correcting the material, so that the material returns to a correct position, deviation correction can be automatically carried out, and the workload of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of stainless steel plate coil production, in particular to a deviation-correcting coiling machine for stainless steel plate coil production. Background Art

[0002] In the stainless steel coil manufacturing industry, the coiler is one of the key equipment on the production line, and undertakes the important task of rolling the continuously produced stainless steel plates into compact rolls. This link is not only related to the smoothness of the production process, but also directly affects the appearance quality, dimensional accuracy and convenience of subsequent processing of the final product;

[0003] At present, some coilers often rely on real-time observation and manual adjustment by staff to ensure the neatness and accuracy of the coils when processing stainless steel coils. However, this manual-dependent method has many limitations, which not only increases labor intensity and production costs, but also makes it difficult to ensure the stability and consistency of coil winding over a long period of time. Therefore, we propose a deviation-correcting coiler for stainless steel coil production to solve the above problems. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a deviation-correcting coiling machine for stainless steel coil production, which solves the problems raised in the above-mentioned background technology.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0008] A deviation-correcting and winding machine for the production of stainless steel coils comprises an equipment main body, a first U-shaped plate is welded on the left side of the equipment main body, screw rods are rotatably connected to the inner walls on both sides of the first U-shaped plate, an adjusting block is threadedly connected to the screw rods, a laser locator is fixedly connected to one side of the adjusting block, a first driving motor is fixedly connected to one side of the first U-shaped plate, an end of one of the two screw rods extends outside the first U-shaped plate and is fixedly connected to the output shaft of the first driving motor, second U-shaped plates are welded on both sides of the equipment main body, a first electric push rod is fixedly connected to the inner wall on one side of the second U-shaped plate, the output end of the first electric push rod is fixedly connected to the U-shaped block, a guide wheel is rotatably connected between the inner walls on both sides of the U-shaped block, a circuit board is fixedly connected to the front side of the equipment main body, and a central processing unit and an actuator are fixedly connected to the circuit board.

[0009] Furthermore, the ends of the two screw rods close to each other are fixedly connected, and the threads of the two screw rods have opposite rotation directions.

[0010] Furthermore, the first driving motor, the laser positioner, the first electric push rod, the central processing unit and the actuator are electrically connected via a conductive line.

[0011] Furthermore, two square rods are welded between the inner walls on both sides of the first U-shaped plate, and the square rods are slidably connected to the adjustment block.

[0012] Furthermore, second electric push rods are rotatably connected to the inner walls on both sides of the device body, a round block is fixedly connected to the output end of the second electric push rod, and a clamping block is welded to one side of the round block.

[0013] Furthermore, a winding roller is movably in contact with the two round blocks, and a card slot is provided at both ends of the winding roller, and the card slot is clamped with the corresponding card block. A second drive motor is fixedly connected to the front side of the device body, and the end of one of the two second electric push rods extends outside the device body and is fixedly connected to the output shaft of the second drive motor.

[0014] Furthermore, a first pressing roller is rotatably connected between the inner walls on both sides of the device body, rectangular holes are opened on the inner walls on both sides of the device body, moving blocks are slidably connected to the rectangular holes, and a second pressing roller is rotatably connected between the two moving blocks.

[0015] Furthermore, a screw is rotatably connected between the inner walls of both sides of one of the two rectangular holes, a positioning rod is fixedly connected between the inner walls of both sides of the other of the two rectangular holes, the end of the screw extends to the top of the device body and is welded with a knob, one of the two moving blocks is threadedly connected to the screw, and the other of the two moving blocks is slidably connected to the positioning rod.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a deviation-correcting coiling machine for stainless steel coil production, which has the following beneficial effects:

[0018] The utility model starts the first driving motor to drive the adjustment block to move through the screw rod, and the adjustment block drives the corresponding laser locator to move, so that the distance between the two laser locators can be adjusted according to the width of the material. It is suitable for materials of different specifications. When the material is offset during winding, the laser locator on the corresponding side will detect the offset of the material, and the laser locator will transmit the data to the central processing unit. After the central processing unit processes the data, it starts the first electric push rod through the actuator, and the first electric push rod drives the corresponding guide wheel to move through the U-shaped block. The guide wheel moves to the material on the offset side, and the guide wheel is used to correct the material to make it return to the correct position, so that the deviation can be automatically corrected, reducing the workload of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 It is a schematic diagram of a partial three-dimensional structure of the utility model;

[0021] Figure 3 This is a schematic diagram of a three-dimensional structure of the first U-shaped plate, the screw rod, the adjustment block and the square rod connected in the utility model;

[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of the winding roller of the utility model.

[0023] In the figure: 1. Equipment body; 2. First U-shaped plate; 3. Screw rod; 4. Adjustment block; 5. Laser positioner; 6. First drive motor; 7. Second U-shaped plate; 8. First electric push rod; 9. Guide wheel; 10. Circuit board; 11. Central processing unit; 12. Actuator; 13. Square rod; 14. Second electric push rod; 15. Round block; 16. Card block; 17. Winding roller; 18. Card slot; 19. Second drive motor; 20. First pressure roller; 21. Rectangular hole; 22. Moving block; 23. Positioning rod; 24. Screw rod; 25. Knob; 26. Second pressure roller. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example

[0026] like Figure 1-4As shown, an embodiment of the utility model proposes a deviation-correcting and winding machine for the production of stainless steel coils, including an equipment main body 1, a first U-shaped plate 2 is welded on the left side of the equipment main body 1, screw rods 3 are rotatably connected to the inner walls of both sides of the first U-shaped plate 2, an adjusting block 4 is threadedly connected to the screw rod 3, a laser locator 5 is fixedly connected to one side of the adjusting block 4, a first driving motor 6 is fixedly connected to one side of the first U-shaped plate 2, an end of one of the two screw rods 3 extends to the outside of the first U-shaped plate 2 and is fixedly connected to the output shaft of the first driving motor 6, second U-shaped plates 7 are welded on both sides of the equipment main body 1, a first electric push rod 8 is fixedly connected to the inner wall of one side of the second U-shaped plate 7, the output end of the first electric push rod 8 is fixedly connected to the U-shaped block, a guide wheel 9 is rotatably connected between the inner walls of both sides of the U-shaped block, and an electric The circuit board 10 is fixedly connected with a central processing unit 11 and an actuator 12. The first drive motor 6 is started to drive the adjustment block 4 to move through the screw rod 3, and the adjustment block 4 drives the corresponding laser locator 5 to move, so that the distance between the two laser locators 5 can be adjusted according to the width of the material, which is suitable for materials of different specifications. When the material is offset during winding, the laser locator 5 on the corresponding side will detect the offset of the material, and the laser locator 5 will transmit the data to the central processing unit 11. After the central processing unit 11 processes the data, it starts the first electric push rod 8 through the actuator 12. The first electric push rod 8 drives the corresponding guide wheel 9 to move through the U-shaped block, and the guide wheel 9 moves to the material on the offset side. The guide wheel 9 is used to correct the material to make it return to the correct position, so that the deviation can be automatically corrected to reduce the workload of the staff.

[0027] In some embodiments, the ends of the two screw rods 3 are fixedly connected close to each other, the threads of the two screw rods 3 have opposite rotation directions, the first drive motor 6, the laser locator 5, the first electric push rod 8, the central processor 11 and the actuator 12 are electrically connected through conductive lines, and can be automatically detected by the laser locator 5.

[0028] In some embodiments, two square rods 13 are welded between the inner walls on both sides of the first U-shaped plate 2. The square rods 13 are slidably connected to the adjustment block 4. The provision of the square rods 13 plays a positioning role.

[0029] In some embodiments, second electric push rods 14 are rotatably connected to the inner walls on both sides of the device body 1, a round block 15 is fixedly connected to the output end of the second electric push rod 14, a clamping block 16 is welded to one side of the round block 15, a winding roller 17 is movably contacted between the two round blocks 15, and a clamping groove 18 is provided at both ends of the winding roller 17, and the clamping groove 18 is clamped with the corresponding clamping block 16, a second drive motor 19 is fixedly connected to the front side of the device body 1, and the end of one of the two second electric push rods 14 extends outside the device body 1 and is fixedly connected to the output shaft of the second drive motor 19, and the setting of the clamping block 16 plays a fixing role.

[0030] In some embodiments, a first pressure roller 20 is rotatably connected between the inner walls on both sides of the device body 1, rectangular holes 21 are opened on the inner walls on both sides of the device body 1, and a moving block 22 is slidably connected to the rectangular hole 21. A second pressure roller 26 is rotatably connected between the two moving blocks 22, and the setting of the moving block 22 plays a connecting role.

[0031] In some embodiments, a screw 24 is rotatably connected between the inner walls of both sides of one of the two rectangular holes 21, a positioning rod 23 is fixedly connected between the inner walls of both sides of the other rectangular hole 21 of the two rectangular holes 21, the end of the screw 24 extends to the top of the device body 1 and is welded with a knob 25, one of the two moving blocks 22 is threadedly connected to the screw 24, and the other of the two moving blocks 22 is slidably connected to the positioning rod 23, and the setting of the positioning rod 23 plays a limiting role.

[0032] Working principle or structural principle, when in use, start the first drive motor 6, the first drive motor 6 drives the screw rod 3 to rotate, the screw rod 3 drives the adjustment block 4 to slide on the square rod 13, and the adjustment block 4 drives the corresponding laser locator 5 to move, so that the distance between the two laser locators 5 can be adjusted according to the width of the material, which is suitable for materials of different specifications. The material passes between the first pressure roller 20 and the second pressure roller 26 and is wound on the winding roller 17. Start the second drive motor 19, the second drive motor 19 drives the round block 15 to rotate through the second electric push rod 14, and the round block 15 drives the winding roller 17 to rotate through the card block 16 to rewind it. When the material is offset, the laser locator 5 on the corresponding side will detect the offset of the material, and the laser locator 5 will transmit the data to the central processor 11. After the central processor 11 processes the data, it starts the first electric push rod 8 through the actuator 12. The first electric push rod 8 drives the corresponding guide wheel 9 to move through the U-shaped block. The guide wheel 9 moves to the material on the offset side, and the guide wheel 9 is used to correct the material to return it to the correct position, so that the deviation can be automatically corrected to reduce the workload of the staff. When it is necessary to remove the winding roller 17, the second electric push rod 14 is started, and the second electric push rod 14 drives the corresponding card block 16 to separate from the card slot 18, and then the winding roller 17 is moved to remove it. When it is necessary to adjust the second pressure roller 26, the knob 25 is turned, and the knob 25 drives the screw 24 to rotate, and the screw 24 drives the second pressure roller 26 to move upward through the moving block 22, so that it can be suitable for winding materials of different specifications.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A deviation-correcting coiling machine for producing stainless steel coils, comprising a device body (1), characterized in that: A first U-shaped plate (2) is welded to the left side of the device body (1), and screw rods (3) are rotatably connected to the inner walls of both sides of the first U-shaped plate (2), and an adjustment block (4) is threadedly connected to the screw rod (3), and a laser locator (5) is fixedly connected to one side of the adjustment block (4). A first drive motor (6) is fixedly connected to one side of the first U-shaped plate (2), and the end of one of the two screw rods (3) extends outside the first U-shaped plate (2) and is fixedly connected to the output shaft of the first drive motor (6). A second U-shaped plate (7) is welded to both sides of the device body (1), and a first electric push rod (8) is fixedly connected to the inner wall of one side of the second U-shaped plate (7), and the output end of the first electric push rod (8) is fixedly connected to the U-shaped block, and a guide wheel (9) is rotatably connected between the inner walls of both sides of the U-shaped block. A circuit board (10) is fixedly connected to the front side of the device body (1), and a central processing unit (11) and an actuator (12) are fixedly connected to the circuit board (10).

2. The deviation-correcting coiling machine for stainless steel coil production according to claim 1 is characterized in that: The ends of the two screw rods (3) that are close to each other are fixedly connected, and the threads of the two screw rods (3) have opposite rotation directions.

3. The deviation-correcting coiling machine for stainless steel coil production according to claim 1 is characterized in that: The first drive motor (6), the laser positioner (5), the first electric push rod (8), the central processing unit (11) and the actuator (12) are electrically connected via a conductive line.

4. The deviation-correcting coiling machine for stainless steel coil production according to claim 1 is characterized in that: Two square rods (13) are welded between the inner walls on both sides of the first U-shaped plate (2), and the square rods (13) are slidably connected to the adjustment block (4).

5. The deviation-correcting coiling machine for stainless steel coil production according to claim 1 is characterized in that: Second electric push rods (14) are rotatably connected to the inner walls on both sides of the device body (1), a round block (15) is fixedly connected to the output end of the second electric push rod (14), and a clamping block (16) is welded to one side of the round block (15).

6. The deviation-correcting coiling machine for stainless steel coil production according to claim 5, characterized in that: A winding roller (17) is movably in contact with the two round blocks (15), and a clamping groove (18) is provided at both ends of the winding roller (17). The clamping groove (18) is clamped with the corresponding clamping block (16). A second drive motor (19) is fixedly connected to the front side of the device body (1), and an end of one of the two second electric push rods (14) extends outside the device body (1) and is fixedly connected to the output shaft of the second drive motor (19).

7. The deviation-correcting coiling machine for stainless steel coil production according to claim 1, characterized in that: A first pressing roller (20) is rotatably connected between the inner walls on both sides of the device body (1), rectangular holes (21) are provided on the inner walls on both sides of the device body (1), a moving block (22) is slidably connected to the rectangular hole (21), and a second pressing roller (26) is rotatably connected between the two moving blocks (22).

8. The deviation-correcting coiling machine for stainless steel coil production according to claim 7, characterized in that: A screw rod (24) is rotatably connected between the inner walls on both sides of one of the two rectangular holes (21), a positioning rod (23) is fixedly connected between the inner walls on both sides of the other of the two rectangular holes (21), an end of the screw rod (24) extends to the top of the device body (1) and is welded with a knob (25), one of the two moving blocks (22) is threadedly connected to the screw rod (24), and the other of the two moving blocks (22) is slidably connected to the positioning rod (23).

Citation Information

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