Roll guiding and counting assembly
By introducing compaction components and guide rollers into the guide, the problem of the guide failure to effectively tighten the product is solved, and a firmer and even coiling effect is achieved, improving product quality and appearance consistency.
Patent Information
- Application Number
- CN202421180831.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The existing winding guide fails to effectively tighten the product during the winding process, resulting in loose and upturned products, affecting product quality and appearance consistency.
A guide counting assembly is designed, including a workbench, a winding roller and a compression assembly. The compression assembly consists of a slide, a compression roller, a spring, a telescopic rod and a fixing plate. It is always close to the product through the elastic force of the spring. , provide appropriate pressure and ensure uniform product winding through the motor, length counter and guide roller.
Provides tighter pressure during the winding process, reduces loose parts, improves product appearance consistency and overall quality, and ensures uniformity and stability of the product after winding.
Smart Images
Figure CN222249373U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of roll guiding equipment technology, and more specifically, to a roll guiding counting component. Background Technology
[0002] A winding machine is a mechanical device used to wind or unwind rolls of materials (such as paper, plastic film, metal sheets, etc.). It is commonly used in industrial production processes involving the processing of roll materials, winding raw materials into rolls or unwinding them into sheets for subsequent processing or packaging. This equipment has wide applications in manufacturing, improving production efficiency and product quality.
[0003] Some existing winding machines do not adequately compress the wound product during the winding process. This may cause the product to become loose and curl upwards during winding, resulting in insufficient overall compactness after winding. This can increase problems in subsequent processing or use, such as paper being prone to wrinkles or damage, affecting the quality and appearance consistency of the product. Utility Model Content
[0004] To address the aforementioned issues, this application provides a volume counting component.
[0005] The paper-based counting component provided in this application adopts the following technical solution:
[0006] A winding counting assembly includes a worktable, a take-up roller on the top of the worktable, and a clamping assembly on one side of the take-up roller.
[0007] The clamping assembly includes a sliding plate, one end of which is equipped with a clamping roller. Multiple springs are fixedly connected to one end of the sliding plate, and each spring has a telescopic rod on its inner side. A fixing plate is provided on one side of the clamping roller.
[0008] Through the above technical solution, the pressing component can provide pressure during the winding process of the take-up roller, so that the product is pressed more tightly during the winding process, the product after winding is more uniform, the loose or irregular parts are reduced, and the consistency of product appearance and overall quality are improved.
[0009] Furthermore, a frame is fixedly connected to the top of the fixed plate, and the frame is fixedly connected to the workbench. Slide grooves are provided on the top of the frame and the bottom of the fixed plate.
[0010] Furthermore, the two ends of the skateboard are slidably connected to the corresponding slide grooves, and the two ends of each telescopic rod are fixedly connected to the corresponding fixed plate and the skateboard.
[0011] With the above technical solution, the pressure roller will always be in close contact with the product outside the take-up roller due to the elasticity of the spring, ensuring that appropriate pressure is always applied during the take-up process.
[0012] Furthermore, the top of the worktable is equipped with a placement roller, and both the placement roller and the take-up roller are rotatably connected to the worktable. One end of both the placement roller and the take-up roller is fixedly connected to a placement plate.
[0013] With the above technical solution, when it is necessary to wind up the product, the product is first placed on the placement roller, and then the roll is sleeved on the outside of the take-up roller. As the motor drives the take-up roller to rotate, the product on the placement roller is evenly wound around its surface.
[0014] Furthermore, a motor is installed at the bottom of the worktable, and the output end of the motor is fixedly connected to the take-up roller.
[0015] The above technical solution enables the motor to drive the winding roller to rotate, thereby driving the product to be wound up.
[0016] Furthermore, a connecting frame is fixedly connected to one end of the worktable, a rotating handle is provided at one end of the connecting frame, a threaded rod is fixedly connected to one end of the rotating handle, the threaded rod is rotatably connected to the connecting frame, a slide rail is provided at the top of the worktable, a slider is threadedly connected to the outer wall of the threaded rod, the slider is slidably connected to the slide rail, and a guide roller is provided at the top of the slide rail.
[0017] With the above technical solution, when the product needs to be wound up, the screw rod is rotated by turning the handle, which in turn moves the guide roller on the slider to the required position, thus guiding and adjusting the product's feed path and ensuring that the product can enter the winding roller smoothly and evenly during the winding process.
[0018] Furthermore, both the placement roller and the take-up roller have slots inside, each slot has multiple slots inside, each slot has a connecting rod inside, and each connecting rod has multiple locking blocks fixedly connected to its outer wall. The multiple locking blocks engage with their corresponding slots. Each connecting rod has a pressing block fixedly connected to its top, and each connecting rod has a pressure plate fixedly connected to its outer end.
[0019] Through the above technical solution, the pressure plate and the placement plate limit the upper and lower ends of the roll and the wound product, maintain the stability and safety of the product during the winding process, and prevent them from shifting during the winding process.
[0020] Furthermore, a controller is provided at one end of the worktable, and a length counter is provided inside the worktable. The controller is electrically connected to the motor and the length counter.
[0021] Through the above technical solution, the length counter can count the length of the product winding to ensure accurate control of the product's size and length during the production process.
[0022] In summary, this application includes at least one of the following beneficial technical effects:
[0023] This invention provides pressure during the winding process by setting up a pressing component, which makes the product more compact during winding, resulting in a more uniform product after winding, reducing loose or irregular parts, and improving the consistency of product appearance and overall quality.
[0024] This invention drives the threaded rod to rotate by rotating the handle, which in turn moves the guide roller on the slider to the required position, thereby guiding and adjusting the product's feed path and ensuring that the product can enter the take-up roller smoothly and evenly during the winding process.
[0025] This invention uses pressure plates and placement plates to limit the upper and lower ends of the roll and the wound product, maintaining the stability and safety of the product during the winding process and preventing them from shifting during the winding process. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0027] Figure 2 This is a schematic diagram of the internal structure of the workbench of this utility model;
[0028] Figure 3 This is a schematic diagram of the connection structure between the push block and the connecting rod of this utility model;
[0029] Figure 4 This is a schematic diagram of the connection structure between the take-up roller and the pressure roller of this utility model;
[0030] Figure 5 This is a plan view of the clamping component of this utility model.
[0031] Explanation of reference numerals in the attached drawings: 1. Workbench; 2. Placement roller; 3. Controller; 4. Placement plate; 5. Motor; 6. Take-up roller; 7. Rotary handle; 8. Connecting frame; 9. Slide rail; 10. Threaded rod; 11. Guide roller; 12. Press block; 13. Connecting rod; 14. Clamping block; 15. Frame; 16. Pressure roller; 17. Slide plate; 18. Fixing plate; 19. Telescopic rod; 20. Spring; 21. Pressure plate. Detailed Implementation
[0032] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0033] Reference Figures 1-5A winding counting assembly includes a worktable 1, a take-up roller 6 on the top of the worktable 1, and a pressing assembly on one side of the take-up roller 6.
[0034] The clamping assembly includes a slide plate 17, one end of which is provided with a clamping roller 16. Multiple springs 20 are fixedly connected to one end of the slide plate 17. The inner side of each of the multiple springs 20 is provided with a telescopic rod 19. A fixing plate 18 is provided on one side of the clamping roller 16.
[0035] By setting up the clamping component, a pressure can be provided during the winding process of the take-up roller 6, so that the product is pressed more tightly during the winding process, the product after winding is more uniform, loose or irregular parts are reduced, and the consistency of product appearance and overall quality are improved.
[0036] Reference Figures 4-5 The top of the fixed plate 18 is fixedly connected to the frame 15, which is fixedly connected to the workbench 1. The top of the frame 15 and the bottom of the fixed plate 18 are both provided with sliding grooves. The two ends of the slide plate 17 are slidably connected to the corresponding sliding grooves. The two ends of each telescopic rod 19 are fixedly connected to the corresponding fixed plate 18 and slide plate 17.
[0037] When the product is being wound up, the pressure roller 16 will always be in close contact with the product outside the winding roller 6 due to the elasticity of the spring 20, ensuring that appropriate pressure is always applied during the winding process. As the thickness of the product outside the winding roller 6 increases, the spring 20 also has sufficient elasticity to adapt and always maintain the pressing effect on the product.
[0038] Reference Figures 1-2 The top of the workbench 1 is provided with a placement roller 2. Both the placement roller 2 and the take-up roller 6 are rotatably connected to the workbench 1. One end of the placement roller 2 and the take-up roller 6 is fixedly connected with a placement plate 4. The bottom of the workbench 1 is provided with a motor 5. The output end of the motor 5 is fixedly connected to the take-up roller 6.
[0039] When it is necessary to wind up the product, the product is first placed on the placement roller 2, and then the roll is placed on the outside of the take-up roller 6. As the motor 5 drives the take-up roller 6 to rotate, the product on the placement roller 2 is evenly wound on its surface. After completion, the motor 5 is stopped and the wound product is removed from the take-up roller 6.
[0040] Reference Figures 1-3 One end of the workbench 1 is fixedly connected to a connecting frame 8. One end of the connecting frame 8 is provided with a rotating handle 7. One end of the rotating handle 7 is fixedly connected to a threaded rod 10. The threaded rod 10 is rotatably connected to the connecting frame 8. The top of the workbench 1 is provided with a slide rail 9. The outer wall of the threaded rod 10 is threadedly connected to a slider. The slider is slidably connected to the slide rail 9. The top of the slider is provided with a guide roller 11.
[0041] When the product needs to be wound up, the screw rod 10 is rotated by turning the handle 7, which in turn moves the guide roller 11 on the slider to the required position, thereby guiding and adjusting the product's feed path and ensuring that the product can enter the winding roller 6 smoothly and evenly during the winding process.
[0042] Reference Figures 1-3 Both the placement roller 2 and the take-up roller 6 have slots inside, and both slots have multiple slots inside. Both slots have connecting rods 13 inside, and both connecting rods 13 have multiple locking blocks 14 fixedly connected to their outer walls. The multiple locking blocks 14 are respectively engaged with their corresponding slots. Both connecting rods 13 have pressing blocks 12 fixedly connected to their tops, and both connecting rods 13 have pressure plates 21 fixedly connected to their outer ends.
[0043] After the roll is placed on the outer wall of the take-up roller 6, the connecting rod 13 at the bottom of the press block 12 can be inserted into the slot. The upper and lower ends of the roll and the winding product are limited by the pressure plate 21 and the placement plate 4 to maintain the stability and safety of the product during the winding process and prevent them from shifting during the winding process.
[0044] Reference Figure 1 A controller 3 is provided at one end of the workbench 1. A length counter is provided inside the workbench 1. The controller 3 is electrically connected to the motor 5 and the length counter.
[0045] When motor 5 starts and drives the take-up roller 6 to rotate, the length counter begins counting. Controller 3 monitors the rotation of motor 5 and receives data from the length counter in real time. Each time the take-up roller 6 rotates a certain distance, the length counter records a count unit, which controller 3 can acquire and store in real time. Thus, by monitoring the rotation of motor 5 and recording the length counter's count, the length of the take-up roller 6 can be accurately counted. This counting method can be used to track the length of the wound product, ensuring accurate control of the product's size and length during production.
[0046] Working principle: First, the product is initially placed on the placement roller 2. Then, the roll is sleeved on the outside of the take-up roller 6. The motor 5 then starts, driving the take-up roller 6 to rotate, evenly winding the product around its surface. During the winding process, the pressure roller 16, due to the elasticity of the spring 20, always remains in close contact with the product outside the take-up roller 6, ensuring appropriate pressure is applied throughout the winding process. When the product is wound to a certain length, the length counter records one unit. The controller 3 monitors the rotation of the motor 5 and receives the data from the length counter in real time to track the length of the wound product. Finally, when winding is complete, the motor 5 is stopped, and the wound product is removed from the take-up roller 6.
[0047] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A roll guide counting component, characterized in that: include: A workbench (1), wherein a winding roller (6) is provided on the top of the workbench (1), and a pressing component is provided on one side of the winding roller (6); A clamping assembly comprises a slide plate (17), one end of the slide plate (17) being provided with a clamping roller (16), one end of the slide plate (17) being fixedly connected to a plurality of springs (20), the inner sides of the plurality of springs (20) being provided with telescopic rods (19), and one side of the clamping roller (16) being provided with a fixing plate (18).
2. A roll guide counting assembly according to claim 1, characterized in that: The top of the fixed plate (18) is fixedly connected to a frame body (15), the frame body (15) is fixedly connected to the workbench (1), and the top of the frame body (15) and the bottom of the fixed plate (18) are both provided with sliding grooves.
3. A roll guide counting assembly according to claim 2, characterized in that: The two ends of the slide plate (17) are respectively slidably connected to the corresponding slide grooves, and the two ends of each telescopic rod (19) are respectively fixedly connected to the corresponding fixed plate (18) and the slide plate (17).
4. A roll guide counting assembly according to claim 1, characterized in that: A placement roller (2) is provided on the top of the workbench (1); the placement roller (2) and the winding roller (6) are both rotatably connected to the workbench (1); and one end of each of the placement roller (2) and the winding roller (6) is fixedly connected to a placement plate (4).
5. A roll guide counting assembly according to claim 4, characterized in that: A motor (5) is provided at the bottom of the workbench (1), and an output end of the motor (5) is fixedly connected to a winding roller (6).
6. A roll guide counting assembly according to claim 1, characterized in that: One end of the workbench (1) is fixedly connected to a connecting frame (8), one end of the connecting frame (8) is provided with a rotating handle (7), one end of the rotating handle (7) is fixedly connected to a threaded rod (10), the threaded rod (10) is rotatably connected to the connecting frame (8), a slide rail (9) is provided on the top of the workbench (1), a slider is threadedly connected to the outer wall of the threaded rod (10), the slider is slidably connected to the slide rail (9), and a guide roller (11) is provided on the top of the slider.
7. A roll guide counting assembly according to claim 4, characterized in that: The placing roller (2) and the winding roller (6) are each provided with a slot, the two slots are each provided with a plurality of slots, the two slots are each provided with a connecting rod (13), the outer walls of the two connecting rods (13) are each fixedly connected with a plurality of blocks (14), the plurality of blocks (14) are respectively connected with corresponding slots, the tops of the two connecting rods (13) are each fixedly connected with a pressing block (12), and the outer ends of the two connecting rods (13) are each fixedly connected with a pressing plate (21).
8. A roll guide counting assembly according to claim 5, characterized in that: A controller (3) is provided at one end of the workbench (1), a length counter is provided inside the workbench (1), and the controller (3) is electrically connected to the motor (5) and the length counter.