Winding equipment for high-toughness composite copper wire

The winding device for high-toughness composite copper wire addresses disassembly and tangling issues by incorporating a disassemblable mechanism and ergonomic design, enhancing efficiency and usability.

CN222249563UActive Publication Date: 2024-12-27ANHUI TUOMEIWEI COPPER GRP CO LTD
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Patent Information

Application Number
CN202420158768.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-23
Publication Date
2024-12-27
Estimated Expiration
2034-01-23

AI Technical Summary

Technical Problem

Existing copper wire winding devices are not convenient to disassemble, limiting their reuse and the amount of copper wire that can be wound, and often result in tangled wires during the winding process.

Method used

A winding device for high-toughness composite copper wire featuring a disassemblable winding mechanism with a movable winding roller, a wire guiding mechanism for even winding, and ergonomic design for easy movement and maintenance, including a push handle and removable cover plate.

Benefits of technology

The device allows for easy disassembly and assembly, enables even wire winding, and facilitates labor-saving movement and maintenance, improving efficiency and usability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses winding equipment for high-toughness composite copper wires, which comprises a base, a first vertical plate is arranged on the left side of the top of the base, a second vertical plate is arranged on the right side of the top of the base, and a winding mechanism is arranged between the first vertical plate and the second vertical plate. The winding mechanism is arranged and used for winding processed high-toughness composite copper wires, the winding roller is convenient to disassemble, and when enough high-toughness composite copper wires are wound on the surface of the winding roller, the winding roller and the copper wires on the surface of the winding roller can be quickly disassembled and placed on transfer equipment, so that the use efficiency of the winding equipment is greatly improved, and the production cost is reduced. And by arranging the wire guiding mechanism, the copper wire to be wound can penetrate through the wire guiding mechanism, a reciprocating lead screw can drive a movable sleeve on the surface of the reciprocating lead screw to reciprocate left and right, the movable sleeve drives a wire penetrating plate on the top of the movable sleeve to reciprocate, and therefore the copper wire can be evenly wound around the surface of the winding roller, and the phenomenon that the copper wire is knotted in the winding process is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper wire winding, in particular to a winding device for high-toughness composite copper wire. Background Art

[0002] Copper wire refers to the wire drawn from hot-rolled copper rod without annealing. Due to the characteristics of copper being soft, ductile, and having good electrical and thermal conductivity, it is widely used in industrial filtration, petroleum, chemical, printing, and artwork industries. At present, in the production process of high-toughness composite copper wire, it needs to be wound by a winding machine to facilitate subsequent storage, transportation, and use.

[0003] For example, an efficient copper wire winding device proposed in application number 201922469449.3 and publication number CN211254750U comprises a base, with support frames fixedly arranged at both ends above the base; a winding roller, which is located below between the two support frames, and a winding roller is rotatably arranged at the bottom between the two support frames. The first rotating motor of the patent drives the winding roller to rotate to wind up the copper wire, and is connected by a belt drive through two pulleys, so that the winding roller can drive the second dust removal roller to rotate while rotating, and the second rotating motor can also drive the lead screw to rotate, so that the slider drives the copper wire to make a straight reciprocating motion during the winding process, so that the copper wire can be evenly wound around the outer periphery of the winding roller;

[0004] However, the winding structure of the above-mentioned patent is not convenient to disassemble. After the copper wire is wound, it is impossible to disassemble and transport the wound copper wire to the transfer equipment, which makes the winding device unable to be reused and the winding amount of the copper wire is limited. For this reason, a winding device for high-toughness composite copper wire is introduced here, which improves the efficiency of the copper wire winding work by setting a winding structure that is easy to disassemble and assemble. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a winding device for high-toughness composite copper wire.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a winding device for high-toughness composite copper wire, comprising a base, a first vertical plate is arranged on the left side of the top of the base, a second vertical plate is arranged on the right side of the top of the base, a winding mechanism is arranged between the first vertical plate and the second vertical plate, a casing is arranged on the top of the left side of the first vertical plate, a first motor is arranged at the bottom of the inner cavity of the casing, the output end of the first motor is fixedly connected to a first transmission wheel, a movable rod is movably connected to the top of the inner cavity of the casing, the surface of the movable rod is fixedly connected to the second transmission wheel, the surface of the first transmission wheel is transmission-connected to the surface of the second transmission wheel through a belt, and a wire mechanism is arranged at the bottom between the first vertical plate and the second vertical plate.

[0007] As a further description of the above technical solution: the winding mechanism includes a first rotating plate and a second rotating plate, the left side of the first rotating plate is fixedly connected to one end of the movable rod, the right side of the first rotating plate is movably connected to the left side of the second vertical plate, a mounting shell is provided on the right side of the first rotating plate, a spring is provided on one side of the inner cavity of the mounting shell, one end of the spring is fixedly connected to a limiting disk, a latch is provided on the top of the mounting shell, a mounting column is movably connected to the inner cavity of the mounting shell, a magnet block is provided on one side of the inner cavity of the mounting column, an end of the mounting column away from the mounting shell is fixedly connected to a fixed disk, a winding roller is provided on one side of the fixed disk, a clamping sleeve is provided on the side of the second rotating plate away from the second vertical plate, a clamping block is movably connected to the inner cavity of the clamping sleeve, and one side of the clamping block is fixedly connected to the surface of the fixed disk.

[0008] The first rotating plate, the second rotating plate, the mounting shell, the spring, the limit plate, the latch, the mounting column, the magnet block, the fixed plate and the winding roller are provided to wind up the processed copper wire. When the copper wire on the winding roller is wound to a certain amount, the copper wire processing personnel can pull out the latch on one side of the mounting shell and move the winding roller. The winding roller drives the mounting column on one side thereof to move deep into the inner cavity of the mounting shell. When the clamping block on the other side of the winding roller is disengaged from the clamping sleeve, the winding roller and the copper wire on its surface can be removed and placed into the transfer equipment.

[0009] As a further description of the above technical solution: the wire guiding mechanism includes a shell, one side of the shell is fixedly connected to the right side of the second vertical plate, the inner cavity of the shell is provided with a second motor, the output end of the second motor is fixedly connected to a reciprocating screw rod, the surface of the reciprocating screw rod is provided with a movable sleeve, and the top of the movable sleeve is provided with a threading plate.

[0010] By setting up an outer shell, a second motor, a reciprocating screw, a movable sleeve and a threading plate, the second motor drives the reciprocating screw to rotate, the reciprocating screw drives the movable sleeve on its surface to move back and forth left and right, and the movable sleeve drives the threading plate on its top to move back and forth left and right, so that the copper wire passing through the inner cavity of the threading plate can be evenly wound on the winding roller.

[0011] As a further description of the above technical solution: moving wheels are arranged at the bottom of the base, and the moving wheels are evenly arranged at the four corners of the bottom of the base.

[0012] By arranging the moving wheels, the winding device of the high-toughness composite copper wire has the function of free movement, and can be moved in the copper wire processing plant according to the use requirements.

[0013] As a further description of the above technical solution: an organic cover is arranged on the front of the housing, and screws are arranged on the four corners of the surface of the organic cover.

[0014] By setting a machine cover plate, the machine cover plate is fixed to the front side of the casing by screws. If the first motor in the inner cavity of the casing fails, maintenance personnel can easily and quickly remove the machine cover plate to repair the first motor.

[0015] As a further description of the above technical solution: a limiting frame is arranged on the right side of the first vertical plate, and the inner cavity of the limiting frame is movably connected to the surface of the reciprocating screw rod.

[0016] By setting a limit frame, the reciprocating screw rod is limited to make it more stable when rotating and will not be easily deformed by external force.

[0017] As a further description of the above technical solution: a push handle is fixedly connected to the right side of the second vertical plate, and the surface of the push handle is provided with anti-slip grooves.

[0018] By setting a push handle, it is convenient for copper wire processing personnel to push the winding equipment to move. The design of the push handle is more ergonomic, and the copper wire processing personnel can just hold its surface with both hands, which is very labor-saving.

[0019] The utility model has the following beneficial effects:

[0020] 1. Compared with the prior art, the winding device of the high-toughness composite copper wire is used to wind up the processed high-toughness composite copper wire by setting a winding mechanism, and the winding roller is easy to disassemble. When enough high-toughness composite copper wire is wound around the surface of the winding roller, the winding roller and the copper wire on its surface can be quickly removed and placed on the transfer equipment, which greatly improves the use efficiency of the winding equipment.

[0021] 2. Compared with the prior art, the winding device for the high-toughness composite copper wire is equipped with a wire mechanism so that the copper wire to be wound can pass through it. The reciprocating wire rod can drive the movable sleeve on its surface to move back and forth, and the movable sleeve drives the threading plate on its top to move back and forth, so that the copper wire can be evenly wound on the surface of the winding roller, avoiding the phenomenon of the copper wire being tangled during the winding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a three-dimensional diagram of the overall equipment structure of a high-toughness composite copper wire winding device proposed by the utility model;

[0023] Figure 2 This is a schematic diagram of the overall cross-sectional structure of a high-toughness composite copper wire winding device proposed by the utility model;

[0024] Figure 3 This is a three-dimensional diagram of the installation column and fixed disk structure of a high-toughness composite copper wire winding device proposed by the utility model;

[0025] Figure 4 The utility model provides a high-toughness composite copper wire winding device Figure 2 A partial enlarged schematic diagram in the middle.

[0026] Legend:

[0027] 1. Base; 2. First vertical plate; 3. Second vertical plate; 4. Casing; 5. First motor; 6. First transmission wheel; 7. Movable rod; 8. Second transmission wheel; 9. First rotating plate; 10. Second rotating plate; 11. Mounting shell; 12. Spring; 13. Limiting plate; 14. Latch; 15. Mounting column; 16. Magnet block; 17. Fixed plate; 18. Winding roller; 19. Casing; 20. Second motor; 21. Reciprocating screw rod; 22. Movable sleeve; 23. Threading plate; 24. Moving wheel; 25. Limiting frame; 26. Push handle. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Reference Figure 1-4 The utility model provides a winding device for high-toughness composite copper wire: it includes a base 1, a first vertical plate 2 is arranged on the left side of the top of the base 1, a second vertical plate 3 is arranged on the right side of the top of the base 1, a winding mechanism is arranged between the first vertical plate 2 and the second vertical plate 3, a casing 4 is arranged on the top of the left side of the first vertical plate 2, a first motor 5 is arranged at the bottom of the inner cavity of the casing 4, a first transmission wheel 6 is fixedly connected to the output end of the first motor 5, a movable rod 7 is movably connected to the top of the inner cavity of the casing 4, a second transmission wheel 8 is fixedly connected to the surface of the movable rod 7, the surface of the first transmission wheel 6 is connected to the surface of the second transmission wheel 8 through a belt, and a wire mechanism is arranged at the bottom between the first vertical plate 2 and the second vertical plate 3.

[0030] The winding mechanism includes a first rotating plate 9 and a second rotating plate 10. The left side of the first rotating plate 9 is fixedly connected to one end of the movable rod 7, and the right side of the first rotating plate 9 is movably connected to the left side of the second vertical plate 3. A mounting shell 11 is provided on the right side of the first rotating plate 9, and a spring 12 is provided on one side of the inner cavity of the mounting shell 11, and one end of the spring 12 is fixedly connected to a limiting disk 13. A latch 14 is provided on the top of the mounting shell 11, and a mounting column 15 is movably connected to the inner cavity of the mounting shell 11. A magnet block 16 is provided on one side of the inner cavity of the mounting column 15, and an end of the mounting column 15 away from the mounting shell 11 is fixedly connected to a fixed disk 17, and a winding roller 18 is provided on one side of the fixed disk 17. A clamping sleeve is provided on the side of the second rotating plate 10 away from the second vertical plate 3, and a clamping block is movably connected to the inner cavity of the clamping sleeve, and one side of the clamping block is fixedly connected to the surface of the fixed disk 17.

[0031] Through the above technical scheme, by setting the first rotating plate 9, the second rotating plate 10, the mounting shell 11, the spring 12, the limit plate 13, the latch 14, the mounting column 15, the magnet block 16, the fixed disk 17 and the winding roller 18, the processed copper wire is wound up. When the copper wire on the winding roller 18 is wound up to a certain amount, the copper wire processing personnel can pull out the latch 14 on one side of the mounting shell 11 and move the winding roller 18. The winding roller 18 drives the mounting column 15 on one side thereof to move deep into the inner cavity of the mounting shell 11. When the block on the other side of the winding roller 18 is detached from the card sleeve, the winding roller 18 and the copper wire on its surface can be removed and placed in the transfer equipment.

[0032] The wire guide mechanism includes a shell 19, one side of the shell 19 is fixedly connected to the right side of the second vertical plate 3, the inner cavity of the shell 19 is provided with a second motor 20, the output end of the second motor 20 is fixedly connected to a reciprocating screw rod 21, the surface of the reciprocating screw rod 21 is provided with a movable sleeve 22, and the top of the movable sleeve 22 is provided with a threading plate 23.

[0033] Through the above technical scheme, by setting the outer shell 19, the second motor 20, the reciprocating screw 21, the movable sleeve 22 and the threading plate 23, the second motor 20 drives the reciprocating screw 21 to rotate, the reciprocating screw 21 drives the movable sleeve 22 on its surface to move back and forth left and right, and the movable sleeve 22 drives the threading plate 23 on its top to move back and forth left and right, so that the copper wire passing through the inner cavity of the threading plate 23 can be evenly wound on the winding roller 18.

[0034] The bottom of the base 1 is provided with moving wheels 24 , and the moving wheels 24 are evenly arranged at the four corners of the bottom of the base 1 .

[0035] Through the above technical solution, by providing the moving wheel 24, the winding device of the high-toughness composite copper wire has the function of free movement, and can be moved in the copper wire processing plant according to the use requirements.

[0036] The front of the housing 4 is provided with a cover plate, and screws are arranged at the four corners of the surface of the cover plate.

[0037] Through the above technical solution, by setting up a machine cover plate, the machine cover plate is fixed to the front side of the casing 4 by screws. If the first motor 5 in the inner cavity of the casing 4 fails, the maintenance personnel can easily and quickly remove the machine cover plate to repair the first motor 5.

[0038] A limiting frame 25 is disposed on the right side of the first vertical plate 2 , and an inner cavity of the limiting frame 25 is movably connected to the surface of the reciprocating screw rod 21 .

[0039] Through the above technical solution, by setting the limiting frame 25, the reciprocating screw rod 21 is limited, so that the reciprocating screw rod 21 is more stable when rotating and will not be easily deformed due to external force.

[0040] A push handle 26 is fixedly connected to the right side of the second vertical plate 3 , and the surface of the push handle 26 is provided with anti-slip grooves.

[0041] Through the above technical solution, by providing the push handle 26, it is convenient for the copper wire processing personnel to push the winding device to move. The design of the push handle 26 is more ergonomic, and the copper wire processing personnel can just hold its surface with both hands, which is very labor-saving.

[0042] Working principle: The copper wire production personnel push the winding device to the designated position of the copper wire processing workshop, pass one end of the copper wire produced by the copper wire processing equipment through the inner cavity of the threading plate 23, continue to pull the copper wire until one end is finally fixed on the surface of the winding roller 18, and then start the first motor 5 and the second motor 20. The output end of the first motor 5 drives the first transmission wheel 6 to rotate, the first transmission wheel 6 drives the second transmission wheel 8 to rotate, the second transmission wheel 8 drives the movable rod 7 to rotate, and the movable rod 7 drives the mounting shell 11 and the winding roller 18 on one side thereof to rotate. As the winding roller 18 rotates, the copper wire begins to be wound around the winding roller 18. At the same time, the output end of the second motor 20 drives the reciprocating screw rod 21 to rotate, and the reciprocating screw rod 21 drives the movable sleeve 22 on its surface to reciprocate left and right, and the movable sleeve 22 drives the threading plate 23 on its top to reciprocate, so that the copper wire can be evenly wound on the surface of the winding roller 18. When the surface of the winding roller 18 is wound with enough copper wire, one end of the copper wire is cut off, the pin 14 on one side of the mounting shell 11 is pulled out, and the winding roller 18 is moved to one side of the first vertical plate 2 until the block on the other side of the winding roller 18 is separated from the inner cavity of the sleeve, and the winding roller 18 wrapped with copper wire can be removed and placed in the transfer equipment.

[0043] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A winding device for high-toughness composite copper wire, comprising a base (1), characterized in that: A first vertical plate (2) is arranged on the left side of the top of the base (1), a second vertical plate (3) is arranged on the right side of the top of the base (1), a winding mechanism is arranged between the first vertical plate (2) and the second vertical plate (3), a casing (4) is arranged on the top of the left side of the first vertical plate (2), a first motor (5) is arranged at the bottom of the inner cavity of the casing (4), an output end of the first motor (5) is fixedly connected to a first transmission wheel (6), a movable rod (7) is movably connected to the top of the inner cavity of the casing (4), a second transmission wheel (8) is fixedly connected to the surface of the movable rod (7), the surface of the first transmission wheel (6) is transmission-connected to the surface of the second transmission wheel (8) via a belt, and a wire mechanism is arranged at the bottom between the first vertical plate (2) and the second vertical plate (3).

2. The winding device for high-toughness composite copper wire according to claim 1, characterized in that: The winding mechanism comprises a first rotating plate (9) and a second rotating plate (10), wherein the left side of the first rotating plate (9) is fixedly connected to one end of the movable rod (7), and the right side of the first rotating plate (9) is movably connected to the left side of the second vertical plate (3). A mounting shell (11) is arranged on the right side of the first rotating plate (9), a spring (12) is arranged on one side of the inner cavity of the mounting shell (11), one end of the spring (12) is fixedly connected to a limiting disk (13), and a latch (14) is arranged on the top of the mounting shell (11). The inner cavity of the mounting shell (11) is movably connected to a mounting column (15), a magnet block (16) is arranged on one side of the inner cavity of the mounting column (15), an end of the mounting column (15) away from the mounting shell (11) is fixedly connected to a fixing disk (17), a winding roller (18) is arranged on one side of the fixing disk (17), a clamping sleeve is arranged on one side of the second rotating plate (10) away from the second vertical plate (3), a clamping block is movably connected to the inner cavity of the clamping sleeve, and one side of the clamping block is fixedly connected to the surface of the fixing disk (17).

3. The winding device for high-toughness composite copper wire according to claim 1, characterized in that: The wire guide mechanism comprises a shell (19), one side of the shell (19) is fixedly connected to the right side of the second vertical plate (3), a second motor (20) is arranged in the inner cavity of the shell (19), a reciprocating screw rod (21) is fixedly connected to the output end of the second motor (20), a movable sleeve (22) is arranged on the surface of the reciprocating screw rod (21), and a threading plate (23) is arranged on the top of the movable sleeve (22).

4. The winding device for high-toughness composite copper wire according to claim 1, characterized in that: The bottom of the base (1) is provided with moving wheels (24), and the moving wheels (24) are evenly arranged at the four corners of the bottom of the base (1).

5. The winding device for high-toughness composite copper wire according to claim 1, characterized in that: The front of the housing (4) is provided with an organic cover plate, and screws are provided at the four corners of the surface of the organic cover plate.

6. The winding device for high-toughness composite copper wire according to claim 1, characterized in that: A limiting frame (25) is provided on the right side of the first vertical plate (2), and the inner cavity of the limiting frame (25) is movably connected to the surface of the reciprocating screw rod (21).

7. The winding device for high-toughness composite copper wire according to claim 1, characterized in that: A push handle (26) is fixedly connected to the right side of the second vertical plate (3), and the surface of the push handle (26) is provided with anti-slip grooves.

Citation Information

Patent Citations

  • Efficient copper wire winding device

    CN211254750U