Automatic cleaning system for interior of sterilizer

By designing the internal automatic cleaning system of the disinfection machine, using acid and ultraviolet disinfection technology, combining multi-layer filter elements and water quality monitors, the maintenance difficulties and water quality safety of traditional disinfection machines are solved, and efficient and automated water quality treatment and resource recycling are achieved. .

CN222250334UActive Publication Date: 2024-12-27RIDDER (SHANGHAI) AGRI TECH CO LTD
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Patent Information

Application Number
CN202421017851.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-27
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The daily maintenance of traditional disinfection machines relies on manual operation, which is time-consuming and labor-intensive and can easily cause problems such as inaccurate installation, seal failure and loss of parts, especially the accumulation and aging of sediments in low-pressure ultraviolet disinfection lamps and precision disinfection pipelines, resulting in disinfection efficiency. Reduce it, affecting water quality safety and crop health.

Method used

An automatic cleaning system inside the disinfection machine is designed, including a collection tank, an acid tank and a recycling tank. It forms a fully automated closed loop through infusion pipes, premix units, filtration units, ultraviolet disinfection units and other parts, and uses acids to soften the water quality. , UV disinfection and multi-layer filter element filtration, combined with EC detector and PH monitor to achieve automated cleaning and water quality monitoring.

Benefits of technology

It realizes automated cleaning, reduces manual intervention, improves work efficiency and safety, reduces water resource consumption, ensures that the water quality meets irrigation standards, removes physical impurities and kills pathogenic microorganisms, and ensures high cleanliness and safety of water quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of greenhouse intelligent irrigation, in particular to an automatic cleaning system for the interior of a sterilizer, a collecting tank is connected with a premixing unit through a liquid conveying pipeline, the premixing unit is connected with a filtering unit through a premixing pipeline, and the filtering unit is connected with a sterilizing unit through a backflow pipeline. Meanwhile, the filtering unit is connected with the acid liquor pool through an acid adding pipeline, and the output end of the disinfecting unit is connected with the collecting pool and the recycling pool. According to the cleaning system, a fully-automatic closed loop is formed, manual intervention is greatly reduced, working efficiency and operation safety are improved, treated water can be recycled for multiple times, consumption of water resources is greatly reduced, the requirement for sustainable development is met, and the cleaning system is worthy of popularization and application. And meanwhile, the filtered substances are sent back to the collecting tank or the recycling tank through the backflow pipeline, so that the generation of wastes is reduced, and the maximum utilization of resources is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of greenhouse intelligent irrigation, in particular to an automatic internal cleaning system of a disinfection machine. Background Art

[0002] As an important innovative practice in modern agriculture, water-fertilizer integration technology has greatly improved agricultural production efficiency and resource utilization efficiency by accurately controlling the ratio and supply of water and fertilizer. With the continuous advancement of technology, the functions of key equipment such as fertilizer spreaders and disinfection machines are becoming increasingly powerful. They can not only achieve precise fertilization, but also effectively disinfect water bodies to ensure the healthy growth of crops. However, while pursuing high performance and intelligence, the daily maintenance of equipment is often neglected, becoming a major bottleneck restricting the long-term stable operation of the system.

[0003] Traditional mechanical cleaning methods rely on manual disassembly, soaking, washing, and reassembly. This process is not only time-consuming and labor-intensive, but also prone to a series of problems due to improper operation, including inaccurate installation, seal failure, and missing parts. In particular, for equipment equipped with low-pressure ultraviolet disinfection lamps and precision disinfection pipelines, sediment accumulation and aging effects over time will significantly reduce disinfection efficiency, affecting water safety and crop health. Therefore, an automatic cleaning system inside the disinfection machine is urgently needed to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic cleaning system inside a disinfection machine to solve the problems raised in the above background technology.

[0005] The technical solution of the utility model is: an automatic cleaning system inside a disinfection machine, comprising a collection tank, an acid liquid tank and a recovery tank, wherein the collection tank is connected to a premixing unit through an infusion pipeline, the premixing unit is connected to a filtering unit through a premixing pipeline, the filtering unit is connected to a disinfection unit through a reflux pipeline, and at the same time, the filtering unit is connected to the acid liquid tank through an acid adding pipeline, and the output end of the disinfection unit is connected to the collection tank and the recovery tank.

[0006] Furthermore, the collection tank is connected to the input end of the infusion pipeline and the input end of the premixing pipeline through a sewage pump, the output end of the infusion pipeline is connected to the output end of the reflux pipeline, the output end of the premixing pipeline, and the output end of the acid adding pipeline, the input end of the acid adding pipeline is connected to the acid liquid tank, and the output end of the reflux pipeline is connected to the sewage pump and the recovery tank.

[0007] Furthermore, valves are arranged on the infusion pipeline, the reflux pipeline and the premixing pipeline.

[0008] Furthermore, a pressure gauge is installed on one side of the sewage pump, and the pressure gauge is arranged on the infusion pipeline.

[0009] Furthermore, the acid liquid pool is connected to the acid adding pipeline through an acid liquid pump.

[0010] Furthermore, the premixing pipeline is provided with an EC detector, and the filtering unit comprises a plurality of mesh filter elements, and the plurality of mesh filter elements are evenly distributed at the output end of the premixing pipeline.

[0011] Furthermore, the disinfection unit includes an ultraviolet disinfector, a pH monitor is arranged on one side of the ultraviolet disinfector, and the ultraviolet disinfector and the pH monitor are both arranged on one end of the reflux pipe connected to the output end of the infusion pipe.

[0012] The utility model provides an automatic cleaning system inside a disinfection machine through improvement, which has the following improvements and advantages compared with the prior art:

[0013] First, the cleaning system of the utility model forms a fully automated closed loop from return liquid collection, pretreatment, acidification, precision filtration, ultraviolet disinfection to recycling, which greatly reduces manual intervention, improves work efficiency and operation safety, and also allows the treated water to be recycled for multiple times, greatly reducing the consumption of water resources, meeting the requirements of sustainable development. At the same time, the filtered material is sent back to the collection pool or recycling pool through the reflux pipe, reducing the generation of waste and realizing the maximum utilization of resources;

[0014] Second: The utility model can accurately control and adjust the water quality through real-time monitoring of the EC detector and the PH monitor to ensure that the return liquid meets the irrigation water standards after treatment, which not only ensures the healthy growth of plants, but also avoids potential risks caused by water quality problems;

[0015] Third: The utility model utilizes acid to soften water and remove carbonate scale, and combines it with efficient ultraviolet disinfection technology, which can not only remove physical impurities in the water, but also effectively kill pathogenic microorganisms, thereby ensuring the high cleanliness and safety of the final water quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further explained below in conjunction with the accompanying drawings and embodiments:

[0017] Figure 1 It is a structural diagram of the automatic cleaning system inside the disinfection machine of the utility model;

[0018] Figure 2 This is a system block diagram of the automatic cleaning system inside the disinfection machine of the utility model;

[0019] Description of reference numerals:

[0020] 1. Collection tank; 2. Acid tank; 3. Recovery tank; 4. EC detector; 5. Sewage pump; 6. Pressure gauge; 7. Acid pump; 8. Mesh filter element; 9. Valve; 10. UV disinfector; 11. PH monitor; 12. Infusion pipeline; 13. Reflux pipeline; 14. Premixing pipeline; 15. Acid adding pipeline; 16. Premixing unit; 17. Filtration unit; 18. Disinfection unit. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] It should be noted that, in the description of the present invention, the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0023] Furthermore, it should be understood that for the sake of ease of description, the sizes of the various components shown in the drawings are not drawn according to actual proportions. For example, the thickness or width of certain layers may be exaggerated relative to other layers.

[0024] It should be noted that like reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined or described in one drawing, it will not require further detailed discussion and description in the description of the subsequent drawings.

[0025] refer to Figure 1 and Figure 2 The present embodiment provides an automatic internal cleaning system for a disinfection machine, which includes a collection tank 1, an acid tank 2, a recovery tank 3, a premixing unit 16, a filtering unit 17, and a disinfection unit 18, and each part works together to ensure system cleanliness and water quality safety. In the present embodiment, the collection tank 1 is connected to the premixing unit 16 through an infusion pipe 12, the premixing unit 16 is connected to the filtering unit 17 through a premixing pipe 14, the filtering unit 17 is connected to the disinfection unit 18 through a reflux pipe 13, and the filtering unit 17 is connected to the acid tank 2 through an acid addition pipe 15, and the output end of the disinfection unit 18 is connected to the collection tank 1 and the recovery tank 3.

[0026] Further, the filtration unit 17 includes a plurality of mesh filter elements 8, and the disinfection unit 18 includes an ultraviolet disinfector 10. The collection tank 1 is connected to the input end of the infusion pipeline 12 and the input end of the premixing pipeline 14 through the sewage pump 5, and a pressure gauge 6 is installed on one side of the sewage pump 5, and the pressure gauge 6 is arranged on the infusion pipeline 12. The output end of the infusion pipeline 12 is connected to the output end of the reflux pipeline 13, the output end of the premixing pipeline 14, and the output end of the acid adding pipeline 15, and the input end of the acid adding pipeline 15 is connected to the acid pool 2 through the acid pump 7, and the output end of the reflux pipeline 13 is connected to the sewage pump 5 and the recovery tank 3. Further, the infusion pipeline 12, the reflux pipeline 13 and the premixing pipeline 14 are all provided with valves 9, that is, the infusion control of the infusion pipeline 12, the reflux pipeline 13 and the premixing pipeline 14 is realized by the setting of the valve 9. At the same time, an EC detector 4 is provided on the premixing pipeline 14, and a plurality of mesh filter elements 8 are evenly distributed at the output end of the premixing pipeline 14. Furthermore, a pH monitor 11 is provided on one side of the ultraviolet disinfection instrument 10, and the ultraviolet disinfection instrument 10 and the pH monitor 11 are both provided at one end of the reflux pipeline 13 connected to the output end of the infusion pipeline 12.

[0027] Specifically, the implementation process of the automatic cleaning system inside the disinfection machine in this embodiment is as follows:

[0028] Step 1: Initial preparation.

[0029] 1) Ensure that sufficient return liquid has been collected in the collection pool 1 for centralized disinfection, and ensure that acid liquid of appropriate concentration is prepared in the acid liquid pool 2. It is worth noting that the acid liquid in this embodiment can be selected to be 38% diluted nitric acid.

[0030] 2) Check whether the valves 9, pressure gauge 6, EC detector 4, UV disinfector 10 and pH monitor 11 are in normal working condition to ensure that the subsequent steps can operate normally.

[0031] 3) Start the sewage pump 5 and monitor the pressure in the infusion pipeline 12 through the pressure gauge 6 to ensure that the pressure is maintained at an appropriate level. In this embodiment, the pressure in the infusion pipeline 12 is maintained at 3.5 bar.

[0032] Step 2: Liquid return circulation and treatment.

[0033] 1) Open valve 9 to allow the return liquid in collection tank 1 to be fed into premixing unit 16 through liquid infusion pipe 12. During this process, EC detector 4 monitors the conductivity of the return liquid in real time for subsequent adjustment.

[0034] 2) The acid pump 7 is started to send the acid in the acid tank 2 to the premixing pipe 14 at the front end of the filtration unit 17 through the acid adding pipe 15, and mixes with the return liquid to adjust the pH value and soften the water quality. It is worth noting that the pH value of the return liquid needs to be monitored in this process to ensure the acidification effect.

[0035] 3) The mixed liquid then enters the filtration unit 17, where it passes through a plurality of mesh filter elements 8 to remove suspended solids and large particle impurities. It is worth noting that the filter element 8 needs to be backwashed regularly, that is, the filtrate is sent back to the collection tank 1 or the recovery tank 3 using the reflux pipe 13 to reduce losses.

[0036] 4) The filtered liquid enters the disinfection unit 18 and is disinfected by the ultraviolet disinfector 10 to eliminate pathogens. At the same time, the pH monitor 11 monitors the pH value of the disinfected water to ensure that the water quality is suitable for irrigation again.

[0037] Step 3: Recycle and recycle.

[0038] The disinfected water can be sent back to the inlet of the infusion pipe 12 through the return pipe 13 to form a closed loop, or directly introduced into the recovery tank 3 as needed to prepare for the next round of irrigation.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic cleaning system inside a disinfection machine, characterized in that: The invention comprises a collecting tank (1), an acid liquid tank (2) and a recovery tank (3); the collecting tank (1) is connected to a premixing unit (16) via a liquid infusion pipeline (12); the premixing unit (16) is connected to a filtering unit (17) via a premixing pipeline (14); the filtering unit (17) is connected to a disinfection unit (18) via a reflux pipeline (13); the filtering unit (17) is connected to the acid liquid tank (2) via an acid addition pipeline (15); and the output end of the disinfection unit (18) is connected to the collecting tank (1) and the recovery tank (3).

2. The automatic cleaning system inside a disinfection machine according to claim 1, characterized in that: The collection tank (1) is connected to the input end of the liquid delivery pipeline (12) and the input end of the premixing pipeline (14) through a sewage pump (5); the output end of the liquid delivery pipeline (12) is connected to the output end of the return pipeline (13), the output end of the premixing pipeline (14), and the output end of the acid addition pipeline (15); the input end of the acid addition pipeline (15) is connected to the acid liquid pool (2); and the output end of the return pipeline (13) is connected to the sewage pump (5) and the recovery tank (3).

3. An automatic cleaning system for the interior of a disinfection machine according to claim 1 or 2, characterized in that: The liquid infusion pipeline (12), the return pipeline (13) and the premixing pipeline (14) are all provided with valves (9).

4. The automatic cleaning system for the interior of a disinfection machine according to claim 2, characterized in that: A pressure gauge (6) is installed on one side of the sewage pump (5), and the pressure gauge (6) is arranged on the liquid delivery pipeline (12).

5. An automatic cleaning system for the interior of a disinfection machine according to claim 1 or 2, characterized in that: The acid liquid pool (2) is connected to the acid adding pipeline (15) via an acid liquid pump (7).

6. The automatic cleaning system inside a disinfection machine according to claim 1, characterized in that: The premixing pipeline (14) is provided with an EC detector (4), and the filtering unit (17) comprises a plurality of mesh filter elements (8), wherein the plurality of mesh filter elements (8) are evenly distributed at the output end of the premixing pipeline (14).

7. The automatic cleaning system inside a disinfection machine according to claim 1, characterized in that: The disinfection unit (18) comprises an ultraviolet disinfection device (10), a pH monitor (11) is arranged on one side of the ultraviolet disinfection device (10), and the ultraviolet disinfection device (10) and the pH monitor (11) are both arranged on one end of the return pipe (13) connected to the output end of the infusion pipe (12).