Belt type sludge thickening and dewatering all-in-one machine

By introducing the combined design of the motor, active roller, driven roller and compression spring in the belt sludge concentration and dewatering integrated machine, the problem that existing equipment cannot adjust the sludge separation effect is solved, and effective dehydration and water of the sludge are achieved separation and improve operational flexibility.

CN222250383UActive Publication Date: 2024-12-27JIANGSU BEKRAIN ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202420911230.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-27
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing belt sludge concentration and dewatering integrated machine cannot effectively adjust the sludge separation effect.

Method used

A sludge concentration and dehydration integrated machine with an actuator motor, an active roller, a driven roller, a carrying synchronization belt, an extrusion synchronization belt and a compression spring is designed. The compression amount of the compression spring is changed through the motor drive and manual adjustment knob to adjust the The force of the synchronous belt on the carrying synchronous belt is squeezed to adjust the mud-water separation effect.

Benefits of technology

Effective dehydration of sludge and separation of water are achieved, the sludge and water separation effect can be adjusted as needed, and the operation flexibility of the equipment is improved.

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Abstract

The utility model belongs to the technical field of sludge thickening and dewatering, and particularly relates to a belt type sludge thickening and dewatering all-in-one machine, aiming at solving the technical problem that the sludge-water separation effect cannot be adjusted. Comprising a first support, a first execution motor, a first base, a first driven shaft, a second support, a mounting support, a first sliding rod, a first connecting sleeve, a rotary knob, a threaded connecting rod, a first driving roller, a first driving shaft, a first driven roller, a carrying synchronous belt, a first push plate, a second push plate and a compression spring. An output shaft of a first execution motor is installed on a first driving shaft, the first driving shaft is rotationally installed on a first support, a rotary knob is manually rotated, a second push plate is driven to move through threaded connection between the rotary knob and a threaded connecting rod, the compression amount of a compression spring is changed through the second push plate, and the acting force of the compression spring on a first push plate is changed; further, the acting force of the extrusion synchronous belt on the carrying synchronous belt is changed, and the mud-water separation effect is adjusted.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sludge concentration and dehydration, and particularly relates to a belt-type sludge concentration and dehydration integrated machine. Background Art

[0002] For example, a belt-type sludge thickening and dehydration integrated machine with patent application number CN202322367462.4 includes a shell provided with a closed cavity, a supporting foot is provided at the bottom of the shell, a sludge dewatering mesh belt conveyor arranged along the left and right directions is installed in the middle of the closed cavity, and the two sides and ends of the sludge dewatering mesh belt conveyor are close to the shell respectively; a sludge extrusion block is provided above the sludge dewatering mesh belt conveyor, and the sludge extrusion block is installed on the top of the shell through a height adjustment device, but the disadvantage of this technical solution is that there is a way to adjust the mud-water separation effect. Utility Model Content

[0003] The utility model aims to provide a belt-type sludge concentrating and dehydrating integrated machine to solve the technical problem that there is no way to adjust the mud-water separation effect.

[0004] In order to achieve the above-mentioned purpose, the specific technical scheme of a belt-type sludge thickening and dehydrating integrated machine of the utility model is as follows:

[0005] A belt-type sludge thickening and dehydrating integrated machine, comprising a bracket, an executive motor, a base, a driven shaft, a bracket, a mounting bracket, a sliding rod, a connecting sleeve, a knob, a threaded connecting rod, an active roller, an active shaft, a driven roller, a carrying synchronous belt, a push plate, a push plate, a compression spring, wherein the bracket is fixedly mounted with a base, an executive motor is fixedly mounted on the base, the output shaft of the executive motor is mounted on the active shaft, the active shaft is rotatably mounted on the bracket, an active roller is fixedly mounted on the active shaft, and a driven roller is rotatably mounted on the bracket. A driving shaft 1, a driven roller 1 is fixedly installed on the driven shaft 1, the driven roller 1 and the active roller 1 are connected to the carrying synchronous belt at the same time, a bracket 2 is fixedly installed on the bracket 1, a connecting sleeve 1 is fixedly installed on the bracket 2, a push plate 1 and a push plate 2 are slidably installed in the connecting sleeve 1, a compression spring is arranged between the push plate 1 and the push plate 2, the push plate 1 is fixedly installed on one end of the sliding rod 1, the other end of the sliding rod 1 is fixedly installed on the mounting bracket, the push plate 2 is fixedly installed on one end of the connecting sleeve 1, the other end of the connecting sleeve 1 is connected with the knob thread, and the knob is rotatably installed on the bracket 2.

[0006] Furthermore, a second driving shaft is rotatably mounted on the mounting bracket, a second driving roller is fixedly mounted on the second driving shaft, a second driven shaft is rotatably mounted on the mounting bracket, a second driven roller is fixedly mounted on the second driven shaft, an extrusion synchronous belt is installed between the second driven roller and the second driving roller, a second base is fixedly mounted on the mounting bracket, a second actuator motor is mounted on the second base, and the output shaft of the second actuator motor is mounted on the second driving shaft.

[0007] Furthermore, the bracket 1 is provided with a liquid outlet.

[0008] Furthermore, a support 1 is fixedly mounted on the bracket 1, and two support 1 are provided.

[0009] Furthermore, the carrying synchronous belt is provided with a plurality of openings in a circumferential direction.

[0010] Furthermore, a mud outlet and a material inlet pipe are fixedly mounted on the bracket.

[0011] Furthermore, the compression spring is in a compressed state.

[0012] The advantages of the utility model are:

[0013] 1. Start the execution motor 1, and then drive the driving shaft 1 to rotate through the execution motor 1, and then drive the driving roller 1 through the driving shaft 1 and drive the carrying synchronous belt to move, so that the sludge enters the device through the feed pipe, and under the action of the squeezing synchronous belt, the mud and water are separated, the water is discharged through the liquid outlet, and the dehydrated sludge is discharged through the mud outlet;

[0014] 2. At the same time, the second execution motor is started, and the second execution motor drives the second driving shaft and the second driving roller to rotate, and then the second driving roller drives the extrusion synchronous belt to rotate, and the extrusion synchronous belt and the carrying synchronous belt move towards each other, and are squeezed under the action of the compression spring, thereby realizing mud and water separation;

[0015] 3. At the same time, manually turn the knob to drive the push plate 2 to move through the threaded connection between the knob and the threaded connecting rod. The push plate 2 changes the compression amount of the compression spring, changes the force of the compression spring on the push plate 1, and then changes the force of the extrusion timing belt on the carrying timing belt, thereby realizing the adjustment of the mud and water separation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;

[0017] Figure 2 The overall structure of the utility model is shown in FIG. Figure 2 ;

[0018] Figure 3 for Figure 1 Schematic diagram of the cutting line position;

[0019] Figure 4 for Figure 3 Cross-sectional view along section AA;

[0020] Figure 5 for Figure 3 Cross-sectional view along section BB;

[0021] Explanation of the markings in the figure: bracket 1; support 2; liquid outlet 3; executive motor 4; base 5; driven shaft 6; mud outlet 7; bracket 8; feed pipe 9; mounting bracket 10; extrusion timing belt 11; base 2 12; driving shaft 2 13; driven shaft 2 14; slide bar 15; connecting sleeve 16; knob 17; threaded connecting rod 18; executive motor 2 19; driving roller 1 20; driving shaft 1 21; driven roller 1 22; carrying timing belt 23; opening 24; driven roller 2 25; push plate 1 26; push plate 2 27; compression spring 28; driving roller 2 29. DETAILED DESCRIPTION

[0022] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0024] Example 1

[0025] like Figure 1-5As shown, a belt-type sludge thickening and dehydrating integrated machine includes a bracket 1, an executive motor 4, a base 5, a driven shaft 6, a bracket 28, a mounting bracket 10, a slide bar 15, a connecting sleeve 16, a knob 17, a threaded connecting rod 18, an active roller 20, an active shaft 21, a driven roller 22, a carrying synchronous belt 23, a push plate 26, a push plate 27, and a compression spring 28. The bracket 1 is fixedly mounted with a base 5, the base 5 is fixedly mounted with an executive motor 4, the output shaft of the executive motor 4 is mounted on the active shaft 21, the active shaft 21 is rotatably mounted on the bracket 1, and the active shaft 21 is rotatably mounted on the bracket 1. A driving roller 20 is fixedly installed on the bracket 1, a driven shaft 6 is rotatably installed on the bracket 1, a driven roller 22 is fixedly installed on the driven shaft 6, the driven roller 22 and the driving roller 20 are connected to the carrying synchronous belt 23 at the same time, a bracket 28 is fixedly installed on the bracket 1, a connecting sleeve 16 is fixedly installed on the bracket 28, a push plate 26 and a push plate 27 are slidably installed in the connecting sleeve 16, a compression spring 28 is arranged between the push plate 26 and the push plate 27, the push plate 26 is fixedly installed on one end of the slide rod 15, the other end of the slide rod 15 is fixedly installed on the mounting bracket 10, and the push plate 27 is fixedly installed At one end of the connecting sleeve 16, the other end of the connecting sleeve 16 is threadedly connected with the knob 17, and the knob 17 is rotatably installed on the bracket 28. In this way, the execution motor 14 is started, and the driving shaft 21 is driven to rotate through the execution motor 4, and then the driving roller 20 is driven through the driving shaft 21 and the carrying synchronous belt 23 is driven to move, and at the same time, the sludge enters the device through the feed pipe 9, and under the action of the squeezing synchronous belt 11, the mud and water are separated, the water is discharged through the liquid outlet 3, and the dehydrated sludge is discharged through the mud outlet 7; at the same time, the execution motor 219 is started, and the execution motor 219 drives the driving roller 20 to rotate. The active shaft 13 and the active roller 29 rotate, and then the extrusion synchronous belt 11 is driven to rotate through the active roller 29. The extrusion synchronous belt 11 and the carrying synchronous belt 23 move toward each other and are squeezed under the action of the compression spring 28, thereby realizing mud and water separation. At the same time, the knob 17 is manually rotated, and the push plate 27 is driven to move through the threaded connection between the knob 17 and the threaded connecting rod 18. The compression amount of the compression spring 28 is changed through the push plate 27, and the force of the compression spring 28 on the push plate 1 26 is changed, thereby changing the force of the extrusion synchronous belt 11 on the carrying synchronous belt 23, thereby realizing the adjustment of the mud and water separation effect.

[0026] Example 2

[0027] like Figure 1-5As shown, a driving shaft 13 is rotatably mounted on the mounting bracket 10, a driving roller 29 is fixedly mounted on the driving shaft 13, a driven shaft 14 is rotatably mounted on the mounting bracket 10, a driven roller 25 is fixedly mounted on the driven shaft 14, an extrusion timing belt 11 is installed between the driven roller 25 and the driving roller 29, a base 12 is fixedly mounted on the mounting bracket 10, an actuator motor 19 is mounted on the base 12, and the output shaft of the actuator motor 19 is mounted on the driving shaft 13.

[0028] Wherein, the bracket 1 is provided with a liquid outlet 3.

[0029] Among them, a support 1 2 is fixedly installed on the bracket 1, and two supports 1 2 are provided.

[0030] The carrying synchronous belt 23 has a plurality of openings 24 circumferentially formed thereon.

[0031] Among them, a mud outlet 7 and a feed pipe 9 are fixedly installed on the bracket 1.

[0032] The compression spring 28 is in a compressed state.

[0033] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. A belt-type sludge concentrating and dehydrating integrated machine, characterized in that: The invention comprises a bracket (1), an actuator motor (4), a base (5), a driven shaft (6), a bracket (8), a mounting bracket (10), a sliding rod (15), a connecting sleeve (16), a knob (17), a threaded connecting rod (18), an active roller (20), an active shaft (21), a driven roller (22), a carrying synchronous belt (23), a push plate (26), a push plate (27), and a compression spring (28). The bracket (1) is fixedly mounted with a base (5), the base (5) is fixedly mounted with an actuator motor (4), the output shaft of the actuator motor (4) is mounted on the active shaft (21), the active shaft (21) is rotatably mounted on the bracket (1), the active roller (20) is fixedly mounted on the active shaft (21), and the driven shaft (6) is rotatably mounted on the bracket (1). A driven roller (22) is fixedly mounted on the driven shaft (6), and the driven roller (22) and the driving roller (20) are connected to the carrying synchronous belt (23) at the same time. A bracket (8) is fixedly mounted on the bracket (1), and a connecting sleeve (16) is fixedly mounted on the bracket (8). A push plate (26) and a push plate (27) are slidably mounted in the connecting sleeve (16), and a compression spring (28) is arranged between the push plate (26) and the push plate (27). The push plate (26) is fixedly mounted on one end of the sliding rod (15), and the other end of the sliding rod (15) is fixedly mounted on the mounting bracket (10). The push plate (27) is fixedly mounted on one end of the connecting sleeve (16), and the other end of the connecting sleeve (16) is threadedly connected to the knob (17), and the knob (17) is rotatably mounted on the bracket (8).

2. The belt-type sludge concentrating and dehydrating integrated machine according to claim 1, characterized in that: A second driving shaft (13) is rotatably mounted on the mounting bracket (10), a second driving roller (29) is fixedly mounted on the second driving shaft (13), a second driven shaft (14) is rotatably mounted on the mounting bracket (10), a second driven roller (25) is fixedly mounted on the second driven shaft (14), an extrusion synchronous belt (11) is mounted between the second driven roller (25) and the second driving roller (29), a second base (12) is fixedly mounted on the mounting bracket (10), an actuator motor (19) is mounted on the second base (12), and an output shaft of the actuator motor (19) is mounted on the second driving shaft (13).

3. The belt-type sludge concentrating and dehydrating integrated machine according to claim 1, characterized in that: The support 1 (1) is provided with a liquid outlet (3).