Anti-blocking coke oven diffusion tower structure
By using stainless steel electric butterfly valve and filter element filtration system in the coke oven discharge tower, the problem of flip plate blockage caused by ammonia water is solved, preventing waste gas emissions and reducing environmental pollution.
Patent Information
- Application Number
- CN202420560383.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-22
AI Technical Summary
The current coking plant's discharge valve flap is rusted and blocked due to ammonia sealing, and cannot be opened in time, resulting in direct discharge of waste gas and causing serious environmental pollution.
A structure of anti-blocking coke oven discharge tower is designed, using stainless steel electric butterfly valve and filter box with filter element. Ammonia water is returned to the water storage tank through the return pipe and water pump, and impurities are filtered through the filter element to prevent ammonia water from flowing into the air collection pipe, while ensuring that Flip the board regularly to prevent rust.
It effectively prevents ammonia water from flowing into the gas collecting pipe, avoids waste of water sealing, ensures normal activities of the flip plate, avoids direct emission of waste gas, and reduces environmental pollution.
Smart Images

Figure CN222250571U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of discharge tower equipment, in particular to an anti-clogging coke oven discharge tower structure. Background Art
[0002] The coke oven discharge tower is a safety measure taken to prevent the coke oven gas pressure from being too high. When the pressure of the raw gas collecting pipe continuously generated in the carbonization chamber exceeds 200MPA or the gas blower fails and there is a sudden power outage, the ignition and discharge system ignites and opens the discharge valve flap to pressurize the raw gas from the collecting pipe, ignite and burn, and then discharge.
[0003] The relief valve flap currently used in coking plants uses ammonia water to seal the gap in the relief valve flap. The ammonia water is usually open, and water overflows from the gap into the gas collecting pipe. The overflow surface acts as a water seal. Since the bearing part of the relief valve flap is rusted and blocked by the influence of ammonia water, it fails to open in time, resulting in direct discharge of raw coal gas, causing serious environmental pollution.
[0004] Therefore, a coke oven discharge tower structure with anti-clogging is provided to solve the above problems. Summary of the invention
[0005] The technical problem to be solved by the utility model is that the relief valve flap used in the current coking plant seals the gap of the relief valve flap through ammonia water. The ammonia water is always open, and water overflows from the gap into the gas collecting pipe. The overflow surface plays the role of a water seal. Since the bearing part of the relief valve flap is rusted and blocked by the ammonia water, it fails to open in time, resulting in direct discharge of raw coal gas, causing serious environmental pollution. Therefore, an anti-blocking coke oven relief tower structure is provided, and the anti-blocking coke oven relief tower structure includes:
[0006] A discharge tower body, wherein a discharge valve is arranged in the inner cavity of the discharge tower body, a discharge valve flap is arranged in the inner cavity of the discharge tower body installed above the discharge valve, the upper end of the discharge tower body is connected with an electric butterfly valve, the upper end of the electric butterfly valve is connected with an exhaust pipe, and also includes a filtering mechanism, one end of the filtering mechanism is connected with the discharge tower body, and the other end of the filtering mechanism is connected with a sewage discharge mechanism.
[0007] Furthermore, the filtering mechanism includes a water inlet pipe, a water pump, a water storage tank, a return pipe and a filter box, one end of the water inlet pipe is connected to the side wall of the discharge tower body on which the discharge valve flap is installed, the other end of the water inlet pipe is connected to the water pump, the water pump is connected to the water storage tank, the top of the water storage tank is connected to the return pipe, and the end of the return pipe away from the water storage tank is connected to the filter box.
[0008] Furthermore, the electric butterfly valve is a DN800 stainless steel electric butterfly valve, the electric butterfly valve is flange-connected to the discharge tower body, and the electric butterfly valve is flange-connected to the exhaust pipe.
[0009] Furthermore, a cover plate is installed on the top of the filter box, and the cover plate is detachably connected to the box body of the filter box. A filter element is detachably installed in the filter box.
[0010] Furthermore, it also includes a guide structure, which includes a guide pipe and a screw cover. The guide pipe is connected to the top of the water tank, and the end of the guide pipe away from the water tank is provided with a screw cover.
[0011] Furthermore, the sewage discharge mechanism is a sewage discharge pipe, and the sewage discharge pipe is connected to the filter box.
[0012] Furthermore, it also includes a stop valve, which is installed in the sewage pipe.
[0013] Furthermore, the relief valve flap is a stainless steel flap.
[0014] The implementation of this utility model has the following beneficial effects:
[0015] The utility model is provided with a stainless steel electric butterfly valve. After the stainless steel electric butterfly valve is installed, the relief valve flap can be moved regularly to prevent rust and inaction, and also plays a role of insurance in special situations; the utility model is also provided with a filter box with a filter element. When ammonia water enters the relief valve through a water pump and a water inlet pipe to water-seal the relief valve flap, the ammonia water will flow back to the inner cavity of the water storage tank through the reflux pipe. During the reflux process, when the ammonia water enters the inner cavity of the filter guide box and passes through the filter element horizontally, larger particulate impurities in the ammonia water cannot pass through and are intercepted on the outer wall of the filter element. They are separated from the ammonia water under the action of gravity, gradually sink and gather in the impurity collection area at the bottom of the filter box, and are discharged through the sewage pipe, thereby filtering the impurities in the ammonia water. At the same time, due to the provision of the reflux pipe, the problem of ammonia water flowing into the inner cavity of the gas collecting pipe all the time, thereby causing waste, is also solved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 It is a cross-sectional view of the utility model;
[0018] Figure 3 It is a partial enlarged view of the utility model;
[0019] Figure 4 This is a schematic diagram of the valve structure of the utility model. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0021] Please refer to the instruction manual Figure 1-4 The technical problem to be solved in this embodiment is that the relief valve flap used in the current coking plant seals the gap of the relief valve flap through ammonia water. The ammonia water is always open, and water overflows from the gap into the gas collecting pipe. The overflow surface plays the role of a water seal. Since the bearing part of the relief valve flap is rusted and blocked by the ammonia water, it fails to open in time, resulting in direct discharge of raw coal gas, causing serious environmental pollution. Therefore, an anti-blocking coke oven relief tower structure is provided, and the anti-blocking coke oven relief tower structure includes:
[0022] A discharge tower body 1 is provided with a discharge valve 2 in the inner cavity of the discharge tower body 1, a discharge valve flap 3 is installed in the inner cavity of the discharge tower body 1 above the discharge valve 2, the upper end of the discharge tower body 1 is connected with an electric butterfly valve 4, the upper end of the electric butterfly valve 4 is connected with an exhaust pipe, and also includes a filtering mechanism, one end of the filtering mechanism is connected with the discharge tower body 1, and the other end of the filtering mechanism is connected with a sewage discharge mechanism.
[0023] The filtering mechanism includes a water inlet pipe 5, a water pump 6, a water storage tank 7, a return pipe 8 and a filter box 9. One end of the water inlet pipe 5 is connected to the side wall of the discharge tower body 1 on which the upper end of the discharge valve flap 3 is installed, and the other end of the water inlet pipe 5 is connected to the water pump 6, the water pump 6 is connected to the water storage tank 7, the top of the water storage tank 7 is connected to the return pipe 8, and the end of the return pipe 8 away from the water storage tank 7 is connected to the filter box 9.
[0024] The electric butterfly valve 4 is a DN800 stainless steel electric butterfly valve 4, the electric butterfly valve 4 is flange-connected to the discharge tower body 1, and the electric butterfly valve 4 is flange-connected to the exhaust pipe.
[0025] A cover plate 14 is installed at the top of the filter box 9. The cover plate 14 is detachably connected to the body of the filter box 9. A filter element is detachably installed in the filter box 9.
[0026] It also includes a guide structure, which includes a guide pipe 10 and a screw cover 11. The guide pipe 10 is connected to the top of the water tank 7, and the end of the guide pipe 10 away from the water tank 7 is provided with a screw cover 11.
[0027] The device further comprises a stop valve 13 , which is installed in the sewage pipe 12 . Example
[0028] Please refer to the instruction manual Figure 1-4 The technical problem to be solved in this embodiment is that the relief valve flap used in the current coking plant seals the gap of the relief valve flap through ammonia water. The ammonia water is always open, and water overflows from the gap into the gas collecting pipe. The overflow surface plays the role of a water seal. Since the bearing part of the relief valve flap is rusted and blocked by the ammonia water, it fails to open in time, resulting in direct discharge of raw coal gas, causing serious environmental pollution. Therefore, an anti-blocking coke oven relief tower structure is provided, and the anti-blocking coke oven relief tower structure includes:
[0029] A discharge tower body 1 is provided with a discharge valve 2 in the inner cavity of the discharge tower body 1, a discharge valve flap 3 is installed in the inner cavity of the discharge tower body 1 above the discharge valve 2, the upper end of the discharge tower body 1 is connected with an electric butterfly valve 4, the upper end of the electric butterfly valve 4 is connected with an exhaust pipe, and also includes a filtering mechanism, one end of the filtering mechanism is connected with the discharge tower body 1, and the other end of the filtering mechanism is connected with a sewage discharge mechanism.
[0030] The filtering mechanism includes a water inlet pipe 5, a water pump 6, a water storage tank 7, a return pipe 8 and a filter box 9. One end of the water inlet pipe 5 is connected to the side wall of the discharge tower body 1 on which the upper end of the discharge valve flap 3 is installed, and the other end of the water inlet pipe 5 is connected to the water pump 6, the water pump 6 is connected to the water storage tank 7, the top of the water storage tank 7 is connected to the return pipe 8, and the end of the return pipe 8 away from the water storage tank 7 is connected to the filter box 9.
[0031] The electric butterfly valve 4 is a DN800 stainless steel electric butterfly valve 4, the electric butterfly valve 4 is flange-connected to the discharge tower body 1, and the electric butterfly valve 4 is flange-connected to the exhaust pipe.
[0032] A cover plate 14 is installed at the top of the filter box 9. The cover plate 14 is detachably connected to the body of the filter box 9. A filter element is detachably installed in the filter box 9.
[0033] It also includes a guide structure, which includes a guide pipe 10 and a screw cover 11. The guide pipe 10 is connected to the top of the water tank 7, and the end of the guide pipe 10 away from the water tank 7 is provided with a screw cover 11.
[0034] The sewage discharge mechanism is a sewage discharge pipe 12 , and the sewage discharge pipe 12 is connected to the filter box 9 .
[0035] The device further comprises a stop valve 13 , which is installed in the sewage pipe 12 .
[0036] The relief valve flap 3 is a stainless steel flap.
[0037] When the utility model is working: when ammonia water enters the inner cavity of the discharge tower body 1 through the water pump 6 and the water inlet pipe 5 to water-seal the discharge valve flap 3, the ammonia water flows back to the inner cavity of the water storage tank 7 through the reflux pipe 8. During the reflux process, when the ammonia water enters the inner cavity of the filter guide box 9 and passes through the filter element horizontally, the larger particle impurities in the ammonia water cannot pass through and are intercepted on the outer wall of the filter element. Under the action of gravity, they are separated from the ammonia water, gradually sink and gather in the impurity collection area at the bottom of the filter box 9, and are discharged through the sewage pipe 12, so as to filter the impurities in the ammonia water. At the same time, due to the provision of the reflux pipe 8, the problem of ammonia water flowing all the time and possibly gushing out of the inner cavity of the discharge tower body 1, thereby causing waste, is also solved. At the same time, when it is necessary to regularly move the discharge valve flap 3, closing the stainless steel electric butterfly valve 4 can avoid the direct discharge of unignited coal gas, which would cause serious environmental pollution.
[0038] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0039] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A coke oven discharge tower structure for preventing blockage, characterized in that: include: A discharge tower body, wherein a discharge valve is arranged in the inner cavity of the discharge tower body, a discharge valve flap is arranged in the inner cavity of the discharge tower body installed above the discharge valve, the upper end of the discharge tower body is connected with an electric butterfly valve, the upper end of the electric butterfly valve is connected with an exhaust pipe, and also includes a filtering mechanism, one end of the filtering mechanism is connected with the discharge tower body, and the other end of the filtering mechanism is connected with a sewage discharge mechanism.
2. The anti-clogging coke oven discharge tower structure according to claim 1, characterized in that: The filtering mechanism includes a water inlet pipe, a water pump, a water storage tank, a return pipe and a filter box. One end of the water inlet pipe is connected to the side wall of the discharge tower body on which the discharge valve flap is installed. The other end of the water inlet pipe is connected to the water pump, and the water pump is connected to the water storage tank. The top of the water storage tank is connected to the return pipe, and the end of the return pipe away from the water storage tank is connected to the filter box.
3. The anti-clogging coke oven discharge tower structure according to claim 2 is characterized in that: The electric butterfly valve is a DN800 stainless steel electric butterfly valve, the electric butterfly valve is flange-connected to the main body of the discharge tower, and the electric butterfly valve is flange-connected to the exhaust pipe.
4. The anti-clogging coke oven discharge tower structure according to claim 3 is characterized in that: A cover plate is installed at the top of the filter box, and the cover plate is detachably connected to the box body of the filter box. A filter element is detachably installed in the filter box.
5. The anti-clogging coke oven discharge tower structure according to claim 4, characterized in that: It also includes a flow guiding structure, which includes a flow guiding pipe and a screw cap. The flow guiding pipe is connected to the top of the water storage tank, and the end of the flow guiding pipe away from the water storage tank is provided with a screw cap.
6. The anti-clogging coke oven discharge tower structure according to claim 5, characterized in that: The sewage discharge mechanism is a sewage discharge pipe, and the sewage discharge pipe is connected with the filter box.
7. The anti-clogging coke oven discharge tower structure according to claim 6, characterized in that: It also includes a stop valve, which is installed in the sewage pipe.
8. The anti-clogging coke oven discharge tower structure according to claim 7, characterized in that: The relief valve flap is a stainless steel flap.