Energy-saving desizing tank for textile fabric printing and dyeing

By designing mixing components and compression components in textile fabric printing and dyeing equipment, the problems of low mixing efficiency and waste of resources in the prior art are solved, and efficient textile fabric desizing and resource recycling are achieved, avoiding pollution.

CN222251373UActive Publication Date: 2024-12-27HANGZHOU DONG JIA HONG IND CO LTD
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Patent Information

Application Number
CN202420876383.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-27
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The existing textile fabric desizing equipment has insufficient mixing efficiency and waste of resources and pollution problems. It is impossible to quickly mix the aqueous solution with the desizing enzyme, and it is difficult to reflow the desizing solution into the tank.

Method used

An energy-saving desizing tank for textile fabric printing and dyeing is designed. By setting mixing components and compression components in the tank body, the mixing paddle and spoiler driven by servo motors improve the mixing efficiency of aqueous solution and desorption enzymes, and through The fixing and moving roller assembly squeezes the desorption enzyme solution on the fabric back into the tank.

Benefits of technology

It improves the desizing efficiency of textile fabrics, avoids resource waste and pollution, and achieves energy-saving effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an energy-saving desizing tank for textile fabric printing and dyeing, and relates to the technical field of textile fabric printing and dyeing. Comprising a tank body, and the tank body is used for containing desizing liquid; the feeding roller group is mounted at one end of the top of the tank body; matching grooves are formed in the two sides of the mounting plate; the material mixing assembly is arranged on the mounting plate; the pressing assembly is installed at the other end of the top of the groove body. According to the energy-saving desizing tank for textile fabric printing and dyeing, the material mixing assembly is arranged in the tank body, the material mixing assembly is arranged on the mounting plate, and the mounting plate is of a detachable structure, so that the structure on the material mixing assembly is convenient to replace and clean, and a servo motor on the material mixing assembly is matched with a screw rod to drive a stirring paddle to rotate; meanwhile, the screw rod drives the movable part to move up and down, so that the mixing efficiency of the water solution and the desizing enzyme is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile fabric printing and dyeing, in particular to an energy-saving desizing tank for textile fabric printing and dyeing. Background Art

[0002] Desizing refers to the process of treating the fabric with acid, alkali, enzyme, etc. to remove the sizing agent added to the warp yarn during weaving. The purpose is to facilitate subsequent processing such as scouring.

[0003] The utility model with publication number CN 216473945 U discloses a desizing device for textile fabrics, comprising a base, a desizing groove and a press roller, wherein the desizing groove is fixedly connected to the upper surface of the base, and the press roller is located inside the desizing groove; brackets are welded to the two side wall positions of the desizing groove, and the end face position of the bracket is fixedly connected to an electric push rod, and the transmission output end of the electric push rod is transmission-connected to a bearing, and the bearing is sleeved on the outside of the press roller near the end face position, and the two ends of the press roller are rotationally connected to a guide block, and the guide block is slidably inserted in the guide groove of the inner side wall of the desizing groove, and the outer wall of the desizing groove is transmission-connected to the bearing outside the press roller through the bracket and the electric push rod. When the desizing process is performed, according to the characteristics of the desizing fabric, the electric push rod is started to adjust the height of the press roller longitudinally to adjust the immersion depth of the fabric.

[0004] The desizing device is connected to the bearing outside the nip roller through a bracket and an electric push rod. When the desizing process is performed, the electric push rod is started according to the characteristics of the desizing fabric, so as to adjust the height of the nip roller longitudinally, adjust the immersion depth of the fabric, so that the fabric is in contact with a desizing enzyme aqueous solution with a higher concentration, and at the same time, the mixing efficiency of the desizing enzyme and the aqueous solution is improved by an ultrasonic generator. This method does improve the desizing efficiency of the fabric to a certain extent, but it is not as good as quickly mixing the aqueous solution with the desizing enzyme by making the fabric contact with different concentrations of desizing enzyme aqueous solutions, and the above-mentioned ultrasonic generator can indeed improve the mixing efficiency of the aqueous solution and the desizing enzyme. Therefore, the ultrasonic generator is provided in the above-mentioned device, and there is no need to set a structure for adjusting the depth of the fabric. Moreover, although the above-mentioned ultrasonic generator can improve the mixing efficiency of the aqueous solution and the desizing enzyme, the efficiency is not high and it cannot be mixed quickly. In addition, the above-mentioned device is not provided with a fabric extrusion mechanism, so that after the fabric is separated from the desizing solution, the desizing solution remaining on it cannot flow back into the desizing tank, which causes a waste of resources on the one hand and pollutes other equipment on the other hand. Utility Model Content

[0005] In view of the deficiencies of the prior art, the utility model provides an energy-saving desizing tank for printing and dyeing textile fabrics, which solves the existing problems.

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: an energy-saving desizing tank for textile fabric printing and dyeing, comprising:

[0007] A trough body, the trough body is used to place desizing liquid, two symmetrically distributed water pipes are arranged on one side of the lower end of the trough body, guide rollers are movably connected to both ends of the bottom of the inner cavity of the trough body through pins, multiple heaters with equal spacing are installed on both sides and the inner wall of the bottom of the trough body, and mounting holes are opened on both sides of the top of the trough body;

[0008] A feed roller group, which is installed at one end of the top of the tank body, and includes two symmetrically arranged plates and two upper and lower feeding rollers, and is used to transport the textile fabric into the tank body;

[0009] A mounting plate, wherein matching grooves are provided on both sides of the mounting plate, the matching grooves correspond to the top side walls of the tank body, and the four corners of the mounting plate are connected to the mounting holes on the tank body by bolts;

[0010] A mixing assembly, the mixing assembly being arranged on the mounting plate and being used for increasing the contact area between the desizing liquid in the tank and the textile fabric;

[0011] A pressing assembly is installed at the other end of the top of the trough body and is used for outputting the textile fabric and squeezing the textile fabric dry at the same time.

[0012] Preferably, matching grooves are provided at both ends of the lower surface of the mounting plate, the four corners of the mounting plate are connected to the mounting holes of the groove body by fixing bolts, and guide rods are fixed at both ends of the lower surface of the mounting plate.

[0013] Preferably, the movable part includes a connecting plate, a screw hole is opened in the middle of the connecting plate, the screw hole is connected to the screw rod, guide holes are opened at both ends of the connecting plate, the guide holes are connected to the guide rod, and spoilers are movably connected to both sides of the connecting plate through pins.

[0014] Preferably, a plurality of limit blocks distributed in a linear array are fixed on both sides of the connection plate, the limit blocks are arranged as an inclined structure, and a rubber block is bonded to the inner side of one end of the limit block, and the rubber block corresponds to the spoiler.

[0015] Preferably, the clamping assembly includes two symmetrically distributed vertical plates fixed on the top of the other end of the trough body, a fixed roller is arranged between the lower ends of the two vertical plates, a movable roller is arranged between the upper ends of the two vertical plates, dovetail sliders are fixed at both ends of the movable rollers, a dovetail groove is opened on the inner side of the vertical plate, and the dovetail slider is located inside the dovetail groove.

[0016] Preferably, a movable slider is provided on the inner side of the upper end of the dovetail slide groove, and the lower end of the movable slider is connected to the top of the dovetail slide groove through a spring. A screw groove is provided on the inner wall of the top end of the dovetail slide groove, and a threaded knob is connected through the screw groove, and the bottom end of the threaded knob is movably connected to the top of the movable slider through a bearing.

[0017] Beneficial Effects

[0018] The utility model provides an energy-saving desizing tank for textile fabric printing and dyeing. Compared with the prior art, it has the following beneficial effects:

[0019] 1. The energy-saving desizing tank for textile fabric printing and dyeing has a mixing component arranged inside the tank body, the mixing component is arranged on a mounting plate, and the mounting plate is arranged as a detachable structure, so that the structure on the mixing component is easy to replace and clean, and the servo motor on the mixing component cooperates with the screw to drive the stirring paddle to rotate, thereby improving the mixing efficiency of the aqueous solution and the desizing enzyme, and at the same time, the screw drives the movable part to move up and down, so that the two spoilers on the movable part flutter up and down, further improving the mixing efficiency of the aqueous solution and the desizing enzyme, thereby improving the desizing efficiency of the textile fabric.

[0020] 2. The energy-saving desizing tank for textile fabric printing and dyeing has a pressing component on the tank body. The fixed roller and the movable roller on the pressing component can cooperate to press the fabric and squeeze out the desizing enzyme solution attached to the fabric. The desizing enzyme solution after squeezing falls back into the desizing tank, which does not cause waste of resources and achieves energy-saving effect. At the same time, it prevents the desizing enzyme solution from polluting other equipment to which the fabric is about to be transported. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a top view schematic diagram of the tank structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the mounting plate and the mixing assembly of the utility model;

[0024] Figure 4 It is a schematic diagram of the structure of the movable parts of the utility model;

[0025] Figure 5 It is a schematic diagram of the structure of the clamping assembly of the utility model.

[0026] In the figure: tank body 1, water pipe 11, guide roller 12, heater 13, feed roller group 2, mounting plate 3, matching groove 31, fixing bolt 32, guide rod 33, mixing assembly 4, servo motor 41, screw 42, stirring paddle 43, movable part 44, connecting plate 441, screw hole 442, guide hole 443, spoiler 444, limit block 445, rubber block 446, clamping assembly 5, vertical plate 51, fixed roller 52, movable roller 53, connecting slider 54, dovetail slide 55, movable slider 56, spring 57, screw groove 58, threaded knob 59 DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] The utility model provides two technical solutions:

[0029] Figure 1-3The first embodiment is shown: an energy-saving desizing tank for textile fabric printing and dyeing, a tank body 1, the tank body 1 is used to place desizing liquid, two symmetrically distributed water pipes 11 are arranged on one side of the lower end of the tank body 1, the two water pipes 11 are respectively an inlet pipe 11 and an outlet pipe 11, both ends of the bottom of the inner cavity of the tank body 1 are movably connected with guide rollers 12 through pins, and the two guide rollers 12 cooperate to play the role of conveying fabrics, and multiple heaters 13 distributed at equal intervals are installed on both sides and the inner wall of the bottom of the tank body 1. The heater 13 heats the water body to improve the desizing efficiency of the fabric, and mounting holes are opened on both sides of the top of the tank body 1; a feed roller group 2 is installed at one end of the top of the tank body 1, and the feed roller group 2 includes two symmetrically arranged plates and two feeding rollers distributed up and down, which are used to convey textile fabrics into the tank body 1; a mounting plate 3, both sides of the mounting plate 3 are provided with matching grooves 31, and the matching grooves 31 correspond to the top side walls of the tank body 1, The four corners of the mounting plate 3 are connected to the mounting holes on the tank body 1 by bolts, and matching grooves 31 are provided at both ends of the lower surface of the mounting plate 3. The matching grooves 31 correspond to the two sides of the top of the tank body 1 and play a role of longitudinal limiting. The four corners of the mounting plate 3 are connected to the mounting holes of the tank body 1 by fixing bolts 32 to fix the mounting plate 3 on the tank body 1. Guide rods 33 are fixed at both ends of the lower surface of the mounting plate 3; a mixing component 4, which is arranged on the mounting plate 3, and the mixing component 4 is used to increase the contact area between the desizing liquid in the tank body 1 and the textile fabric. The mixing component 4 includes a servo motor 41 fixed to the middle part of the upper surface of the mounting plate 3, and the output shaft of the servo motor 41 is fixed with a screw 42, and the bottom end of the screw 42 is fixed with a stirring paddle 43. The servo motor 41 drives the screw 42 to rotate, and then drives the stirring paddle 43 to rotate, thereby improving the mixing efficiency of the aqueous solution and the desizing enzyme, and the lower end of the screw 42 is connected with a movable part 44;

[0030] Specifically, the movable member 44 includes a connecting plate 441, a screw hole 442 is provided in the middle of the connecting plate 441, the screw hole 442 is connected with the screw rod 42, the screw rod 42 cooperates with the screw hole 442 to drive the connecting plate 441 to move up and down, both ends of the connecting plate 441 are provided with guide holes 443, the guide holes 443 are connected with the guide rod 33, which plays a guiding role, so that the connecting plate 441 keeps moving vertically up and down, both sides of the connecting plate 441 are movably connected with spoilers 444 through pins, and the spoilers 444 move up and down with the connecting plate 441, further improving The mixing efficiency of the aqueous solution and the desizing enzyme is improved, thereby improving the desizing efficiency of the textile fabric. A plurality of limit blocks 445 distributed in a linear array are fixed on both sides of the connecting plate 441, and the limit blocks 445 are arranged as an inclined structure. The limit blocks 445 limit the spoiler 444 to prevent the spoiler 444 from rotating too much. A rubber block 446 is bonded to the inner side of one end of the limit block 445, and the rubber block 446 corresponds to the spoiler 444. The setting of the rubber block 446 plays a role of buffering and protection, avoiding the rigid contact between the spoiler 444 and the limit block 445.

[0031] Figure 1 and 5 A second embodiment is shown, which differs from the first embodiment mainly in that it also includes a pressing component 5, which is installed at the other end of the top of the trough body 1 and is used for outputting textile fabrics and squeezing the textile fabrics at the same time. The pressing component 5 includes two symmetrically distributed vertical plates 51 fixed to the top of the other end of the trough body 1, a fixed roller 52 is arranged between the lower ends of the two vertical plates 51, and a movable roller 53 is arranged between the upper ends of the two vertical plates 51. The fixed roller 52 cooperates with the movable roller 53 to press and limit the fabric and at the same time play the role of conveying the fabric. Dovetail sliders are fixed at both ends of the movable roller 53, and a dovetail chute 55 is provided on the inner side of the vertical plate 51. The dovetail slider is located inside the dovetail chute 55. The dovetail slider and the dovetail chute 55 cooperate to enable the movable roller 53 to move up and down, and the adjustment The spacing between the node and the fixed roller 52 can be adjusted to thereby adjust the degree of compression of the fabric. A movable slider 56 is arranged on the inner side of the upper end of the dovetail slide 55. The lower end of the movable slider 56 is connected to the top of the dovetail slide through a spring 57. The setting of the spring 57 enables the movable roller 53 to compress the fabric. A screw groove 58 is arranged on the inner wall of the top of the dovetail slide 55. A threaded knob 59 is connected through the screw groove 58. The bottom end of the threaded knob 59 is movably connected to the top of the movable slider 56 through a bearing. The screw groove 58 and the threaded knob 59 cooperate to adjust the degree of compression of the spring 57, and then adjust the degree of compression of the movable roller 53, so that the device can quickly squeeze fabrics of different thicknesses and return the desizing solution attached thereto to the trough body 1, without causing waste of resources and achieving energy-saving effect.

[0032] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0033] When in use, the fabric is first introduced into the tank body 1 through the feed roller group 2, and the fabric is transported to the pressing component 5 through the two guide rollers 12 in the tank body 1, and then transported to other equipment. The water pipe 11 on the tank body 1 transports the desizing enzyme solution into the tank body 1, and then the heater 13 on the tank body 1 is started. The heater 13 improves the desizing efficiency of the fabric, and then the servo motor 41 on the mounting plate 3 is started. The servo motor 41 drives the stirring paddle 43 to rotate through the screw 42, thereby improving the mixing efficiency of the aqueous solution and the desizing enzyme, and drives the connecting plate 441 to move up and down through the cooperation of the screw 42 and the screw hole 442 (the servo motor 41 rotates forward to drive the connecting plate 441 to move downward, and the servo motor 41 rotates reversely to drive the connecting plate 441 to move upward), thereby driving the spoiler 44 on the connecting plate 441. 4 performs up and down flapping motion, further improving the mixing efficiency of the aqueous solution and the desizing enzyme, thereby improving the desizing efficiency of the textile fabric. Before the desizing work of the fabric is performed, the compression degree of the spring 57 is adjusted according to the fabric of different thicknesses. At this time, the threaded knob 59 is turned, and the threaded knob 59 cooperates with the screw groove 58 to drive the screw rod 42 to move downward, and the screw rod 42 drives the movable slider 56 to move downward, thereby increasing the compression amount of the spring 57, thereby improving the compression efficiency of the movable roller 53, so that the movable roller 53 cooperates with the fixed roller 52 to press the fabric, squeeze out the desizing enzyme solution attached to the fabric, and the desizing enzyme solution after extrusion falls back into the desizing tank, which will not cause waste of resources and achieve the effect of energy saving, while preventing the desizing enzyme solution from causing pollution to other equipment to be transported by the fabric.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An energy-saving desizing tank for textile fabric printing and dyeing, characterized in that: include: A trough body, the trough body is used to place desizing liquid, two symmetrically distributed water pipes are arranged on one side of the lower end of the trough body, guide rollers are movably connected to both ends of the bottom of the inner cavity of the trough body through pins, multiple heaters with equal spacing are installed on both sides and the inner wall of the bottom of the trough body, and mounting holes are opened on both sides of the top of the trough body; A feed roller group, which is installed at one end of the top of the tank body, and includes two symmetrically arranged plates and two upper and lower feeding rollers, and is used to transport the textile fabric into the tank body; A mounting plate, wherein matching grooves are provided on both sides of the mounting plate, the matching grooves correspond to the top side walls of the tank body, and the four corners of the mounting plate are connected to the mounting holes on the tank body by bolts; A mixing assembly, the mixing assembly being arranged on the mounting plate and used for increasing the contact area between the desizing liquid in the tank and the textile fabric; A pressing assembly is installed at the other end of the top of the trough body and is used for outputting the textile fabric and squeezing the textile fabric dry at the same time.

2. The energy-saving desizing tank for textile fabric printing and dyeing according to claim 1, characterized in that: Matching grooves are provided at both ends of the lower surface of the mounting plate, and the four corners of the mounting plate are connected to the mounting holes of the groove body through fixing bolts, and guide rods are fixed at both ends of the lower surface of the mounting plate.

3. The energy-saving desizing tank for textile fabric printing and dyeing according to claim 1, characterized in that: The mixing assembly comprises a servo motor fixed on the middle part of the upper surface of the mounting plate, a screw is fixed to the output shaft of the servo motor, a stirring paddle is fixed to the bottom end of the screw, and a movable part is connected to the lower end of the screw.

4. The energy-saving desizing tank for textile fabric printing and dyeing according to claim 3, characterized in that: The movable part includes a connecting plate, a screw hole is opened in the middle of the connecting plate, the screw hole is connected with the screw rod through, guide holes are opened at both ends of the connecting plate, the guide holes are connected with the guide rod through, and spoilers are movably connected to both sides of the connecting plate through pins.

5. The energy-saving desizing tank for textile fabric printing and dyeing according to claim 4, characterized in that: A plurality of limit blocks distributed in a linear array are fixed on both upper and lower sides of the connecting plate. The limit blocks are arranged as an inclined structure, and a rubber block is bonded to the inner side of one end of the limit block, and the rubber block corresponds to the spoiler.

6. The energy-saving desizing tank for textile fabric printing and dyeing according to claim 1, characterized in that: The clamping assembly includes two symmetrically distributed vertical plates fixed on the top of the other end of the trough body, a fixed roller is arranged between the lower ends of the two vertical plates, a movable roller is arranged between the upper ends of the two vertical plates, dovetail sliders are fixed at both ends of the movable rollers, a dovetail groove is opened on the inner side of the vertical plate, and the dovetail slider is located inside the dovetail groove.

7. The energy-saving desizing tank for textile fabric printing and dyeing according to claim 6, characterized in that: A movable slider is arranged on the inner side of the upper end of the dovetail slide groove, and the lower end of the movable slider is connected to the top end of the dovetail slide groove through a spring. A screw groove is opened on the inner wall of the top end of the dovetail slide groove, and a threaded knob is connected through the screw groove. The bottom end of the threaded knob is movably connected to the top of the movable slider through a bearing.