Chip type double-wire distributor

By adopting a combined structure of a reversing valve core and a metering chamber in the distributor, the alternating oil output and controllable oil output of the dual-wire distributor are achieved, and the problem that cannot meet the needs of precise lubrication and energy-saving and environmental protection in the prior art is solved. , improves lubrication efficiency and flexibility.

CN222256077UActive Publication Date: 2024-12-27ZHENGZHOU SHENGCHUAN TECH CO LTD
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Patent Information

Application Number
CN202323308623.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-06
Publication Date
2024-12-27
Estimated Expiration
2033-12-06

AI Technical Summary

Technical Problem

Existing distributors cannot meet the needs of precise lubrication, energy saving and environmental protection, especially in complex engineering lubrication systems, which cannot effectively meet the requirements of alternating lubrication and on-demand and on-demand requirements.

Method used

A chip-type double-wire distributor is designed, adopting a combined structure of a reversing valve core and a metering chamber. The alternating oil output between the right and left oil outlet is achieved through the left and right deflection of the reversing valve core, and passes through the metering chamber. The control of the oil output of each group is individually controllable, with a simple, flexible and changeable structure, suitable for different working conditions and usage needs.

Benefits of technology

It realizes accurate lubrication on demand and quantity, and meets the requirements of alternating lubrication of two sets of lubrication points to the greatest extent, improves lubrication efficiency and flexibility, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222256077U_ABST
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Abstract

The utility model discloses a piece type double-line distributor which comprises a pump station, two sets of oil pipes are fixedly arranged on the pump station, double-line distributors are installed on the two sets of oil pipes respectively, each double-line distributor comprises a starting piece, five sets of middle pieces are arranged on one side of the starting piece, and terminating pieces are arranged on one sides of the middle pieces. Reversing valve elements are arranged on the inner sides of the starting piece, the middle piece and the ending piece. According to the sheet type double-line distributor, the right oil outlets and the left oil outlets alternately discharge oil through left-right deflection of the reversing valve element, the oil discharge amount of each group of the right oil outlets and the left oil outlets is independently controllable under the control of the metering cabin, the sheet type structure is adopted, the structure is simple, flexible and changeable, and according to different working conditions and using requirements, the sheet type double-line distributor is suitable for large-scale popularization and application. One distributor is independently used or a plurality of distributors are connected in parallel for use, so that the use requirement of alternative lubrication of two groups of lubrication points is met to the greatest extent, and accurate lubrication according to requirements and quantity is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of lubrication, in particular to a sheet-type double-line distributor. Background Art

[0002] In order to ensure railway driving safety, further improve lubrication efficiency and reduce labor costs, centralized lubrication systems will gradually replace manual lubrication and enter the field of railway turnout lubrication. Among them, the distributor is an important oil distribution device in the centralized lubrication system. Traditional distributors mainly include progressive type and single-line type, which respectively realize oil supply to lubrication points one by one or supply oil to multiple lubrication points at the same time, and have played due roles in different lubrication fields. However, with the continuous improvement of people's awareness of precise lubrication, energy saving and environmental protection, as well as the complexity and variability of various engineering lubrication systems, the existing distributors cannot meet this requirement. Utility Model Content

[0003] The main purpose of the utility model is to provide a chip-type two-wire distributor, which can effectively solve the problems in the background technology.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A plate-type double-line distributor comprises a pump station, wherein the pump station is fixedly provided with two groups of oil pipes, and the two groups of oil pipes are respectively installed with double-line distributors, the double-line distributor comprises a starting plate, five groups of intermediate plates are arranged on one side of the starting plate, and an ending plate is arranged on one side of the intermediate plate, and a reversing valve core is arranged on the inner side of the starting plate, the intermediate plate and the ending plate, an oil return port is arranged on one side of the starting plate, the intermediate plate and the ending plate, and an oil inlet is arranged inside the other side of the starting plate, the intermediate plate and the ending plate, and a right oil outlet is arranged on the side corresponding to the oil return port of the upper end of the starting plate, the intermediate plate and the ending plate, and a left oil outlet is arranged on the side corresponding to the oil inlet of the upper end of the starting plate, the intermediate plate and the ending plate, and a switch cabin is arranged inside the upper side of the starting plate, the intermediate plate and the ending plate, and a switch valve core is installed on the inner side of the switch cabin, and a metering cabin is arranged inside the lower side of the starting plate, the intermediate plate and the ending plate, and a metering valve core is arranged inside the metering cabin.

[0006] Preferably, the reversing valve core includes an internal valve core oil passage, a connecting groove is provided on the outer side of the reversing valve core, an annular groove is provided on the upper side of the reversing valve core, and two groups of oil holes are provided on the lower side of the reversing valve core.

[0007] Preferably, the two-line distributor is composed of screws as a whole, the starting piece, five groups of intermediate pieces and the ending piece are rectangular blocks with different thicknesses, and the switch valve core is a cylindrical object.

[0008] Preferably, the switch valve core slides left and right to open or close the passage between the metering cabin and the right oil outlet and the left oil outlet. The metering valve core is a cylindrical object. The amount of oil output measured by the metering valve core sliding left and right is determined by the length of the metering valve core.

[0009] Preferably, the two groups of double-line distributors are in a parallel relationship, the double-line distributor on the left lubricates the friction surface at the bottom of the left point rail of the railway and is connected one by one with the left oil channel of the left slide bed plate of the railway, and the left oil outlet discharges lubricating oil, and a row of right oil outlets of the double-line distributor on the right are connected one by one with the right oil channel of the right slide bed plate of the railway, and the right oil outlet discharges lubricating oil, and the reversing valve core is connected to the switch machine through a connecting rod.

[0010] Preferably, the two groups of annular grooves are always connected to the valve core oil channel; the connecting groove is always connected to the oil inlet, and the annular groove is always connected to the oil return port.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] By deflecting the reversing valve core left and right, the right oil outlet and the left oil outlet are alternately discharged with oil, and under the control of the metering cabin, the oil output of each group of right oil outlet and left oil outlet can be controlled independently, and it adopts a chip structure with simple structure and flexible changes. According to different working conditions and usage requirements, one distributor is used alone or multiple distributors are used in parallel to meet the requirements of alternating lubrication of two groups of lubrication points to the greatest extent, and realize on-demand and precise lubrication. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The utility model is a schematic diagram of the structure of a turnout double-line lubrication system of a plate-type double-line distributor.

[0014] Figure 2 The utility model is a schematic diagram of the structure of a double-wire distributor of a chip-type double-wire distributor.

[0015] Figure 3 This is a schematic diagram of the starting plate structure of a plate-type double-line distributor of the utility model.

[0016] Figure 4 The utility model is a schematic diagram of the reversing valve core structure of a plate-type double-line distributor.

[0017] Figure 5 The utility model is a chip-type double-wire distributor Figure 1 Schematic diagram of the partially enlarged structure.

[0018] In the figure: 1. Pump station; 2. Oil pipe; 3. Double-line distributor; 31. Start plate; 32. Middle plate; 33. End plate; 34. Reversing valve core; 341. Valve core oil channel; 342. Connecting groove; 343. Annular groove; 344. Oil hole; 35. Oil return port; 36. Oil inlet; 37. Right oil outlet; 38. Left oil outlet; 39. Switch cabin; 310. Switch valve core; 311. Metering cabin; 312. Metering valve core; 313. Connecting rod. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0020] like Figure 1-5 As shown, a plate-type double-line distributor comprises a pump station 1, on which two groups of oil pipes 2 are fixedly arranged, and double-line distributors 3 are respectively installed on the two groups of oil pipes 2, and the double-line distributor 3 comprises a starting plate 31, one side of the starting plate 31 is provided with five groups of intermediate plates 32, one side of the intermediate plate 32 is provided with a termination plate 33, the inner sides of the starting plate 31, the intermediate plate 32 and the termination plate 33 are provided with a reversing valve core 34, one side of the starting plate 31, the intermediate plate 32 and the termination plate 33 is provided with an oil return port 35, the other side of the starting plate 31, the intermediate plate 32 and the termination plate 33 is provided with an oil inlet 36, and the upper ends of the starting plate 31, the intermediate plate 32 and the termination plate 33 are provided with a right An oil outlet 37, a left oil outlet 38 is provided on one side of the upper end of the starting piece 31, the middle piece 32, and the ending piece 33 corresponding to the oil inlet 36, a switch cabin 39 is provided inside the upper side of the starting piece 31, the middle piece 32, and the ending piece 33, and a switch valve core 310 is installed on the inner side of the switch cabin 39, a metering cabin 311 is provided inside the lower side of the starting piece 31, the middle piece 32, and the ending piece 33, and a metering valve core 312 is provided on the inner side of the metering cabin 311, the reversing valve core 34 includes an internal valve core oil channel 341, a connecting groove 342 is provided on the outer side of the reversing valve core 34, an annular groove 343 is provided on the upper side of the reversing valve core 34, and two groups of oil holes 344 are provided on the lower side of the reversing valve core 34.

[0021] In this embodiment, the double-line distributor 3 is composed of screws as a whole. The starting piece 31, five sets of intermediate pieces 32, and the ending piece 33 are rectangular blocks of different thicknesses. The switch valve core 310 is a cylindrical object. The switch valve core 310 slides left and right to open or close the passage between the metering cabin 311 and the right oil outlet 37 and the left oil outlet 38. The metering valve core 312 is a cylindrical object. The metering valve core 312 slides left and right to measure the oil output, which is determined by the length of the metering valve core 312. The two sets of double-line distributors 3 are in parallel relationship. The left double-line distributor 3 is connected in parallel. The line distributor 3 lubricates the friction surface at the bottom of the left side point rail of the railway and is connected one by one with the left oil channel of the left side slide bed plate of the railway, and the left oil outlet 38 discharges lubricating oil. A row of right oil outlets 37 of the right double-line distributor 3 are connected one by one with the right oil channel of the right side slide bed plate of the railway, and the right oil outlet 37 discharges lubricating oil. The reversing valve core 34 is connected to the switch machine through the connecting rod 313, and the two groups of annular grooves 343 are always connected with the valve core oil channel 341; the connecting groove 342 is always connected with the oil inlet 36, and the annular groove 343 is always connected with the oil return port 35.

[0022] Specifically, when the pointed rail moves to the left, the connecting rod 313 indirectly drives the reversing valve core 34 to deflect to the left. At this time, the pointed rail fits with the left basic rail, and the bottom of the pointed rail presses on the left oil outlet 38 of the sliding bed plate lubricating oil to discharge oil for lubrication; when the pointed rail moves to the right, the connecting rod 313 indirectly drives the reversing valve core 34 to deflect to the right. At this time, the pointed rail fits with the right basic rail, and the bottom of the rail presses on the right oil outlet 37 of the sliding bed plate lubricating oil to discharge oil for lubrication; and the oil enters the valve body from the oil inlet 36, and the oil outlet states of the right oil outlet 37 and the left oil outlet 38 are switched through the left and right deflections of the reversing valve core 34. Therefore, when the reversing valve core 34 deflects to the left, the oil inlet 36 is connected with the right cavity of the switch cabin 39, and the high-pressure oil enters the valve body from the oil inlet 36, and reaches the right cavity of the switch cabin 39 through the oil inlet passage, pushing the switch valve core 310 to move left, and the grease in the left cavity of the switch cabin 39 is pushed to the oil return port 3 5. Return to the oil tank. Under continuous oil pressure, the switch valve core 310 moves leftward continuously until it is connected with the right chamber of the metering cabin 311. At the same time, the left chamber of the metering cabin 311 is connected with the left oil outlet 38. The pressurized oil enters the right chamber of the metering cabin 311, pushing the metering valve core 312 to move leftward, and pushing the grease in the left chamber of the metering cabin 311 out of the left oil outlet 38. That is, when the reversing valve core 34 deflects to the left, oil flows out of the left oil outlet 38. Similarly, when the reversing valve core 34 deflects to the right, oil flows out of the right oil outlet 37. It can be seen that the oil is discharged on demand under the drive of the switch machine, the oil volume is controllable under the control of the metering cabin 311, and the right oil outlet 37 and the left oil outlet 38 are alternately discharged under the control of the reversing valve core 34. As the point rail moves left and right, the lubrication mode of regularly alternating oil discharge makes the device highlight its various advantages in the double-line lubrication system of the turnout and well meets the use requirements of the turnout lubrication system.

[0023] Working principle: when the pointed rail moves to the left, the connecting rod 313 indirectly drives the reversing valve core 34 to deflect to the left. At this time, the pointed rail fits with the left basic rail, and the bottom of the pointed rail presses on the left oil outlet 38 of the sliding bed plate lubricating oil to discharge oil for lubrication; when the pointed rail moves to the right, the connecting rod 313 indirectly drives the reversing valve core 34 to deflect to the right. At this time, the pointed rail fits with the right basic rail, and the bottom of the rail presses on the right oil outlet 37 of the sliding bed plate lubricating oil to discharge oil for lubrication; and the oil enters the valve body from the oil inlet 36, and the oil outlet states of the right oil outlet 37 and the left oil outlet 38 are switched through the left and right deflections of the reversing valve core 34. Therefore, when the reversing valve core 34 deflects to the left, the oil inlet 36 is connected with the right cavity of the switch cabin 39, and the high-pressure oil enters the valve body from the oil inlet 36, and reaches the right cavity of the switch cabin 39 through the oil inlet passage, pushing the switch valve core 310 to move left, and the grease in the left cavity of the switch cabin 39 is pushed to the oil return port 3 5. Return to the oil tank. Under continuous oil pressure, the switch valve core 310 moves leftward continuously until it is connected with the right chamber of the metering cabin 311. At the same time, the left chamber of the metering cabin 311 is connected with the left oil outlet 38. The pressurized oil enters the right chamber of the metering cabin 311, pushing the metering valve core 312 to move leftward, and pushing the grease in the left chamber of the metering cabin 311 out of the left oil outlet 38. That is, when the reversing valve core 34 deflects to the left, oil flows out of the left oil outlet 38. Similarly, when the reversing valve core 34 deflects to the right, oil flows out of the right oil outlet 37. It can be seen that the oil is discharged on demand under the drive of the switch machine, the oil volume is controllable under the control of the metering cabin 311, and the right oil outlet 37 and the left oil outlet 38 are alternately discharged under the control of the reversing valve core 34. As the point rail moves left and right, the lubrication mode of regularly alternating oil discharge makes the device highlight its various advantages in the double-line lubrication system of the turnout and well meets the use requirements of the turnout lubrication system.

[0024] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A sheet-type two-line distributor, comprising a pump station (1), characterized in that: The pump station (1) is fixedly provided with two groups of oil pipes (2), and two-line distributors (3) are respectively installed on the two groups of oil pipes (2). The two-line distributor (3) comprises a starting plate (31), one side of which is provided with five groups of intermediate plates (32), one side of which is provided with an ending plate (33), a reversing valve core (34) is provided on the inner sides of the starting plate (31), the intermediate plate (32), and the ending plate (33), one side of which is provided with an oil return port (35), and the other side of which is provided with an oil inlet port (36), A right oil outlet (37) is provided on a side of the upper ends of the starting piece (31), the middle piece (32) and the ending piece (33) corresponding to the oil return port (35); a left oil outlet (38) is provided on a side of the upper ends of the starting piece (31), the middle piece (32) and the ending piece (33) corresponding to the oil inlet (36); a switch compartment (39) is provided inside the upper sides of the starting piece (31), the middle piece (32) and the ending piece (33); a switch valve core (310) is installed inside the switch compartment (39); a metering compartment (311) is provided inside the lower sides of the starting piece (31), the middle piece (32) and the ending piece (33); a metering valve core (312) is provided inside the metering compartment (311).

2. A chip-type two-wire distributor according to claim 1, characterized in that: The reversing valve core (34) comprises an internal valve core oil passage (341), a connecting groove (342) is provided on the outer side of the reversing valve core (34), an annular groove (343) is provided on the upper side of the reversing valve core (34), and two groups of oil holes (344) are provided on the lower side of the reversing valve core (34).

3. A chip-type two-wire distributor according to claim 1, characterized in that: The dual-line distributor (3) is composed of screws as a whole; the starting plate (31), five sets of intermediate plates (32), and the ending plate (33) are rectangular parallelepipeds with different thicknesses; and the switch valve core (310) is a cylindrical object.

4. A chip-type two-wire distributor according to claim 1, characterized in that: The switch valve core (310) slides left and right to open or close the passage between the metering chamber (311) and the right oil outlet (37) and the left oil outlet (38); the metering valve core (312) is a cylindrical object; the amount of oil output measured by the metering valve core (312) sliding left and right is determined by the length of the metering valve core (312).

5. The chip-type two-wire distributor according to claim 1, characterized in that: The two groups of double-line distributors (3) are in a parallel relationship. The double-line distributor (3) on the left side lubricates the friction surface at the bottom of the left side rail of the railway and is connected one by one to the left oil channel of the left side slide bed plate of the railway. The left oil outlet (38) discharges lubricating oil. The double-line distributor (3) on the right side has a row of right oil outlets (37) connected one by one to the right oil channel of the right side slide bed plate of the railway. The right oil outlet (37) discharges lubricating oil. The reversing valve core (34) is connected to the switch machine via a connecting rod.

6. A chip-type two-wire distributor according to claim 2, characterized in that: The two groups of annular grooves (343) are always in communication with the valve core oil passage (341); the communicating groove (342) is always in communication with the oil inlet (36); and the annular groove (343) is always in communication with the oil return port (35).