Inflation equipment for processing inflatable inner container
By setting the pressure of the air compression cylinder in the inflatable device to match the pressure of the inner liner and using an automated conveying mechanism, the inaccurate inflation problem caused by artificial control of the existing inflatable device is solved, and the stability and efficient automation of the inflation process are achieved. operate.
Patent Information
- Application Number
- CN202421140633.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The existing inflatable equipment used for inner liner processing can easily lead to excessive or insufficient inflation due to artificial control of the inflation pressure, resulting in inaccurate inflation.
An inflatable device is designed, including an air compressor, an air compression cylinder, an inflatable valve and a conveying mechanism. By setting the pressure value of the compression cylinder to match the inner liner pressure, the stability and accuracy of the inflation process are ensured, and through automation The conveying mechanism reduces the complexity of manual operation.
The stability and accuracy of the inflation process are achieved, the complexity of manual operation is reduced, the working efficiency is improved, and the occurrence of defective products caused by excessive or too little inflation is avoided.
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Figure CN222256119U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inflatable equipment, in particular to an inflatable equipment for processing an inflatable liner. Background Art
[0002] An inflatable bladder is an inflatable component, usually used to fill inflatable recreational equipment or provide buoyancy support. This bladder is made of soft material and can be filled with air by blowing or using an inflatable device.
[0003] Common inflatable devices include electric air pumps, which use electricity or batteries to work and can quickly blow air into the inflatable liner. In addition to electric air pumps, there are also manual air pumps, mouth blowing and other methods to inflate. Different inflatable liner may require different inflatable equipment. The specific selection of appropriate inflatable equipment depends on factors such as the size, material and inflation volume of the liner.
[0004] Existing inflation equipment used for liner processing all uses electric inflation pumps or manual inflation pumps. When inflating the liner, both of them are prone to over-inflation or under-inflation of the liner because the inflation pressure is manually controlled. Utility Model Content
[0005] In order to remedy the above deficiencies, the utility model provides an inflation device for processing an inflatable liner, aiming to improve the problem that an electric air pump or a manual air pump easily causes over-inflation or under-inflation of the liner due to manual control of the inflation pressure.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an inflation device for inflatable liner processing, comprising an equipment frame, a hanging plate is fixedly connected to the middle part of the bottom wall of the equipment frame, an air compressor is fixedly connected to the rear side of the inner top wall of the hanging plate, a main output pipe is connected to the front side of the air compressor, the output end of the main output pipe is connected to an air compression cylinder, a plurality of air ducts are connected to the middle part of the front side of the air compression cylinder, a carrier plate is fixedly connected to the top end of the front side of the equipment frame, a plurality of inflation valves are equidistantly fixedly connected to the middle part of the top wall of the carrier plate, the output ends of the plurality of air ducts are respectively connected to the bottom ends of the plurality of inflation valves, an inflation nozzle is fixedly connected to the rear side of the outer wall of the plurality of inflation valves, a fixed plate is fixedly connected to the top wall of the rear side of the equipment frame, a plurality of inflation grooves are fixedly connected to the front side of the inner wall of the fixed plate, and a conveying mechanism is provided in the middle part of the front side of the inner wall of the fixed plate.
[0007] As a further description of the above technical solution:
[0008] The conveying mechanism includes a plurality of telescopic rods, the output ends of the plurality of telescopic rods are fixedly connected with clamping plates, the bottom walls of the plurality of inflation grooves are provided with drop holes, the left and right sides of the equipment rack are fixedly connected with two brackets, the adjacent sides of the two brackets on the left and the rear end of the bracket at the front end of the right are rotatably connected with conveying wheels, the top end of the bracket at the rear end of the right side is fixedly connected with a support plate, the top wall of the support plate is fixedly connected with a rotating motor, the output end of the rotating motor is fixedly connected to the rear end of the conveying wheel on the right side, and the outer walls of the two conveying wheels are provided with conveyor belts.
[0009] As a further description of the above technical solution:
[0010] The left and right ends of the front side of the bottom wall of the equipment rack and the left and right ends of the bottom wall of the fixing plate are fixedly connected with columns, and the bottom ends of the plurality of columns are fixedly connected with anti-slip pads.
[0011] As a further description of the above technical solution:
[0012] A control console is fixedly connected to the right side of the carrier plate, and a plurality of control buttons are fixedly installed on the top wall of the control console.
[0013] As a further description of the above technical solution:
[0014] The outer walls of the plurality of inflation nozzles are equidistantly and fixedly connected with a plurality of anti-slip rings, and the plurality of anti-slip rings are made of rubber material.
[0015] As a further description of the above technical solution:
[0016] The top walls of the plurality of inflation valves are all fixedly mounted with locking valves.
[0017] As a further description of the above technical solution:
[0018] A soundproof cover is fixedly mounted on the outer wall of the hanging plate, and the top end of the soundproof cover is fixedly connected to the bottom wall of the equipment rack.
[0019] As a further description of the above technical solution:
[0020] The output ends of the plurality of inflation nozzles are all fixedly connected with pressure sensors, and the middle part of the top wall of the carrier plate is all fixedly connected with a plurality of pressure indicator lights.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the compressed air is delivered to the air compression cylinder by turning on the air compressor. The pressure value set in the air compression cylinder is equal to the internal pressure of the inner liner to be processed, and then distributed through multiple air ducts and inflation valves. The inflation port of the inner liner to be processed is connected to the outer wall of the inflation nozzle. When the inflation valve is opened, the compressed air will enter the inner liner through the inflation nozzle. Since the pressure of the air compression cylinder is set in advance to be the same as the pressure of the inner liner, the stability and accuracy of the inflation process are ensured, so that it will not cause defective products due to excessive or insufficient inflation.
[0023] 2. In the utility model, the splint clamps the inflated inner liner through the telescopic rod, so that it passes through the drop hole during the contraction of the telescopic rod. The inflated inner liner will fall from the drop hole onto the conveyor belt, and a rotating motor is used to provide power output for the conveying wheel and the conveyor belt, so that the entire conveying mechanism can be automatically operated, reducing the complexity of manual operation and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a front view of an inflatable device for processing an inflatable liner proposed by the utility model;
[0025] Figure 2 A three-dimensional diagram of an inflatable device for processing an inflatable liner proposed by the utility model;
[0026] Figure 3 This is a schematic diagram of the structure of an inflatable valve of an inflatable equipment for processing an inflatable liner proposed by the utility model;
[0027] Figure 4 The utility model provides a top view of a main output pipe of an inflatable device for processing an inflatable liner.
[0028] Figure 5 The utility model discloses a structural schematic diagram of an inflatable equipment clamping plate for processing an inflatable liner.
[0029] Legend:
[0030] 1. Equipment rack; 2. Conveying mechanism; 201. Telescopic rod; 202. Clamp; 203. Drop hole; 204. Bracket; 205. Conveying wheel; 206. Support plate; 207. Rotating motor; 208. Conveyor belt; 3. Hanging plate; 4. Air compressor; 5. Main output pipe; 6. Air compression cylinder; 7. Air duct; 8. Carrier plate; 9. Inflating valve; 10. Inflating nozzle; 11. Fixing plate; 12. Inflating groove; 13. Column; 14. Anti-skid pad; 15. Control console; 16. Control button; 17. Anti-skid ring; 18. Locking valve; 19. Soundproof cover; 20. Pressure sensor; 21. Pressure indicator light. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 2 , Figure 3 and Figure 4 , the utility model provides an embodiment: an inflatable device for inflatable liner processing, comprising an equipment frame 1, a hanging plate 3 is fixedly connected to the middle of the bottom wall of the equipment frame 1, an air compressor 4 is fixedly connected to the rear side of the inner top wall of the hanging plate 3, a main output pipe 5 is connected to the front side of the air compressor 4, the output end of the main output pipe 5 is connected to the air compression cylinder 6, and a plurality of air ducts 7 are connected to the middle of the front side of the air compression cylinder 6, a carrier plate 8 is fixedly connected to the top of the front side of the equipment frame 1, a plurality of inflation valves 9 are fixedly connected to the middle of the top wall of the carrier plate 8 at equal intervals, the output ends of the plurality of air ducts 7 are respectively connected to the bottom ends of the plurality of inflation valves 9, and an inflation nozzle 10 is fixedly connected to the rear side of the outer wall of the plurality of inflation valves 9, a fixed plate 11 is fixedly connected to the top wall of the rear side of the equipment frame 1, a plurality of inflation grooves 12 are fixedly connected to the front side of the inner wall of the fixed plate 11, and a conveying mechanism 2 is arranged in the middle of the front side of the inner wall of the fixed plate 11;
[0033] Specifically, after the air compressor 4 is turned on, air is sucked in and compressed, and the compressed air is transported to the air compression cylinder 6 through the main output pipe 5. The pressure value set in the air compression cylinder 6 should be equal to the internal pressure of the inner liner to be processed. The compressed air in the air compression cylinder 6 is then distributed through multiple air ducts 7. Each air duct 7 corresponds to an inflation valve 9 to ensure that each inflation valve 9 can obtain sufficient compressed air. Each inflation valve 9 is connected to an inflation nozzle 10, and the inflation port of the inner liner to be processed is connected to the outer wall of the inflation nozzle 10. When the inflation valve 9 is opened, compressed air will enter the inner liner through the inflation nozzle 10. Since the pressure of the air compression cylinder 6 is set in advance to be the same as the pressure of the inner liner, the inflation process is more precise. The inflation groove 12 is used to fix and position the inner liner to be inflated, so that the inner liner can proceed to the next step after inflation.
[0034] Reference Figure 1 , Figure 2 and Figure 5The conveying mechanism 2 includes a plurality of telescopic rods 201, the output ends of the plurality of telescopic rods 201 are fixedly connected with a clamping plate 202, the bottom walls of the plurality of inflatable grooves 12 are provided with a drop hole 203, the left and right sides of the equipment rack 1 are fixedly connected with two brackets 204, the adjacent sides of the two brackets 204 on the left and the rear end of the right front bracket 204 are rotatably connected with a conveying wheel 205, the top end of the right rear end bracket 204 is fixedly connected with a support plate 206, the top wall of the support plate 206 is fixedly connected with a rotating motor 207, the output end of the rotating motor 207 is fixedly connected to the rear end of the right conveying wheel 205, and the outer walls of the two conveying wheels 205 are provided with a conveyor belt 208;
[0035] Specifically, after the inner liner is inflated, the telescopic rod 201 telescopes to allow the clamp 202 to clamp the inflated inner liner, and when passing through the drop hole 203, it falls from the inflation groove 12 to the conveyor belt 208. Since the bracket 204 is fixed on the left and right sides of the equipment frame 1, the bracket 204 at the right rear end is used as a support frame for the support plate 206 and the rotating motor 207, and the rotating motor 207 provides power output for the conveying wheel 205 and the conveyor belt 208, so that the entire conveying mechanism 2 is driven by the telescopic rod 201 and the rotating motor 207 to realize automatic operation, thereby reducing the complexity of manual operation and improving work efficiency.
[0036] Reference Figure 1 and Figure 3 The left and right ends of the front side of the bottom wall of the equipment rack 1 and the left and right ends of the bottom wall of the fixing plate 11 are fixedly connected with columns 13, and the bottom ends of multiple columns 13 are fixedly connected with anti-skid pads 14; the outer walls of multiple inflation nozzles 10 are fixedly connected with multiple anti-skid rings 17 at equal intervals, and the multiple anti-skid rings 17 are made of rubber material; the outer wall of the hanging plate 3 is fixedly installed with a soundproof cover 19, and the top of the soundproof cover 19 is fixedly connected to the bottom wall of the equipment rack 1;
[0037] Specifically, the equipment frame 1 provides stable support for the entire equipment through the combination of columns 13 and anti-skid pads 14, and ensures the stability of the equipment during operation. The anti-skid pads 14 can effectively prevent the equipment from sliding or shifting during operation. The anti-skid ring 17 on the outer wall of each inflation nozzle 10 can not only increase the friction force to ensure the stability of the inflation pipe connection, but also has certain durability and sealing due to its rubber material, which helps to prevent gas leakage. The sound insulation cover 19 on the hanging plate 3 can effectively reduce the noise generated by the air compressor 4 during operation.
[0038] Reference Figure 1 and Figure 3A console 15 is fixedly connected to the right side of the carrier plate 8, and a plurality of control buttons 16 are fixedly installed on the top wall of the console 15; a locking valve 18 is fixedly installed on the top walls of the plurality of inflation valves 9; a pressure sensor 20 is fixedly connected to the output ends of the plurality of inflation nozzles 10, and a plurality of pressure indicator lights 21 are fixedly connected to the middle of the top wall of the carrier plate 8;
[0039] Specifically, the control console 15 and the control buttons 16 thereon facilitate the operator to control the overall situation of the inflation equipment. The locking valve 18 on each inflation valve 9 can be closed when the work stops, which can effectively prevent accidental gas leakage and the like. The pressure sensor 20 can monitor the pressure changes inside the liner during the inflation process in real time to ensure that the pressure of the inflated liner is within a safe range. The pressure indicator light 21 is electrically connected to the pressure sensor 20. When the inflation pressure is too high, the pressure indicator light 21 will turn red to remind the operator that the pressure is too high.
[0040] Working principle: First, after the air compressor 4 starts working, it will suck in air and compress it. The compressed air will be transported to the air compression cylinder 6 through the main output pipe 5. The pressure value set in the air compression cylinder 6 should be equal to the internal pressure of the inner liner to be processed. The compressed air in the air compression cylinder 6 is then distributed through multiple air ducts 7. Each air duct 7 corresponds to an inflation valve 9 to ensure that each inflation valve 9 can obtain sufficient compressed air. Each inflation valve 9 is connected to an inflation nozzle 10. The inflation port of the inner liner to be processed is connected to the outer wall of the inflation nozzle 10. When the inflation valve 9 is opened, the compressed air will enter the inner liner through the inflation nozzle 10. Since the pressure of the air compression cylinder 6 is set in advance to be the same as the inner liner pressure, the inflation process is more accurate. The inflation groove 12 is used to fix and position the inner liner to be inflated. The inner liner is inflated so that the inner liner can proceed to the next operation after being inflated, ensuring the stability and accuracy of the inflation process so that it will not cause defective products due to over-inflation or under-inflation. After the inner liner is inflated, the telescopic rod 201 causes the clamping plate 202 to clamp the inflated inner liner through a telescopic action, and when passing through the drop hole 203, it falls from the inflation groove 12 to the conveyor belt 208. Since the bracket 204 is fixed on the left and right sides of the equipment frame 1, the bracket 204 at the right rear end is used as a support frame for the support plate 206 and the rotating motor 207, and the rotating motor 207 provides power output for the conveying wheel 205 and the conveyor belt 208, so that the entire conveying mechanism 2 is driven by the telescopic rod 201 and the rotating motor 207 to realize automatic operation, which reduces the complexity of manual operation and improves work efficiency.
[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An inflatable device for processing an inflatable liner, comprising a device frame (1), characterized in that: A hanging plate (3) is fixedly connected to the middle of the bottom wall of the equipment rack (1); an air compressor (4) is fixedly connected to the rear side of the inner top wall of the hanging plate (3); a main output pipe (5) is connected to the front side of the air compressor (4); an output end of the main output pipe (5) is connected to an air compression cylinder (6); a plurality of air ducts (7) are connected to the middle of the front side of the air compression cylinder (6); a carrier plate (8) is fixedly connected to the top end of the front side of the equipment rack (1); and a top wall of the carrier plate (8) is connected to the air compressor (4). A plurality of inflation valves (9) are fixedly connected at equal intervals in the middle, the output ends of the plurality of air ducts (7) are respectively connected to the bottom ends of the plurality of inflation valves (9), an inflation nozzle (10) is fixedly connected to the rear side of the outer wall of the plurality of inflation valves (9), a fixing plate (11) is fixedly connected to the rear top wall of the equipment rack (1), a plurality of inflation grooves (12) are fixedly connected to the front side of the inner wall of the fixing plate (11), and a conveying mechanism (2) is arranged in the middle of the front side of the inner wall of the fixing plate (11).
2. The inflatable device for inflatable liner processing according to claim 1, characterized in that: The conveying mechanism (2) comprises a plurality of telescopic rods (201), the output ends of the plurality of telescopic rods (201) are fixedly connected to a clamping plate (202), the bottom walls of the plurality of inflation grooves (12) are provided with a drop hole (203), the left and right sides of the equipment frame (1) are fixedly connected to two brackets (204), the adjacent sides of the two brackets (204) on the left and the rear end of the bracket (204) on the right are rotatably connected to a conveying wheel (205), the top end of the bracket (204) on the right rear end is fixedly connected to a support plate (206), the top wall of the support plate (206) is fixedly connected to a rotating motor (207), the output end of the rotating motor (207) is fixedly connected to the rear end of the conveying wheel (205) on the right, and the outer walls of the two conveying wheels (205) are provided with a conveying belt (208).
3. The inflatable device for inflatable liner processing according to claim 1, characterized in that: The left and right ends of the front side of the bottom wall of the equipment rack (1) and the left and right ends of the bottom wall of the fixing plate (11) are fixedly connected with upright posts (13), and the bottom ends of a plurality of upright posts (13) are fixedly connected with anti-slip pads (14).
4. The inflatable device for inflatable liner processing according to claim 1, characterized in that: A control console (15) is fixedly connected to the right side of the carrier plate (8), and a plurality of control buttons (16) are fixedly mounted on the top wall of the control console (15).
5. The inflatable device for inflatable liner processing according to claim 1, characterized in that: The outer walls of the plurality of inflation nozzles (10) are fixedly connected with a plurality of anti-slip rings (17) at equal intervals, and the plurality of anti-slip rings (17) are all made of rubber material.
6. The inflatable device for inflatable liner processing according to claim 1, characterized in that: A locking valve (18) is fixedly mounted on the top wall of each of the plurality of inflation valves (9).
7. The inflatable device for inflatable liner processing according to claim 1, characterized in that: A soundproof cover (19) is fixedly mounted on the outer wall of the hanging plate (3), and the top end of the soundproof cover (19) is fixedly connected to the bottom wall of the equipment rack (1).
8. The inflatable device for inflatable liner processing according to claim 1, characterized in that: The output ends of the plurality of inflation nozzles (10) are all fixedly connected to a pressure sensor (20), and the middle portion of the top wall of the carrier plate (8) is all fixedly connected to a plurality of pressure indicator lights (21).
