Ash discharge blocking prevention device of incineration waste heat boiler

The anti-ash clogging device for waste heat boilers addresses ash accumulation and blockage by using a scraper and cooling system to remove impurities and cool the grate body, improving discharge efficiency and safety.

CN222256622UActive Publication Date: 2024-12-27TONGLING ZHENGYUAN ENVIRONMENTAL ENG TECH CO LTD
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Patent Information

Application Number
CN202421094320.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-27
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The chain grate tail wheel of waste heat boilers in the second phase incineration line is prone to ash accumulation and blockage, affecting the overall discharge efficiency due to limited coal adaptability and high temperature conditions.

Method used

An anti-ash clogging device comprising a scraper, brush plate, protective shell, cooling component, and ice storage bin to scrape off impurities, cool the grate body, and prevent blockage by using a fan and cooling pipes to harden impurities for easier removal.

Benefits of technology

The device effectively prevents ash blockage by scraping and cooling the grate body, enhancing the protection and cleaning efficiency while reducing the risk of damage from high-temperature slag.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of boiler discharge, and provides an ash discharge blocking prevention device for an incineration waste heat boiler, which comprises a fire grate body, a combustion furnace is mounted at the bottom of the fire grate body, a boiler body is arranged at the top of the fire grate body, and a plurality of connecting pipelines are mounted between the boiler body and the fire grate body; the mounting frame is fixedly mounted on one side of the boiler body; the scraping plate is fixedly mounted on the mounting frame and can be in contact with the fire grate body; and the brush plate is fixedly mounted at the bottom of the scraping plate and can be in contact with the fire grate body. According to the ash discharge blockage prevention device of the incineration waste heat boiler, the chain grate stoker can be cleaned, and therefore blockage of the discharge port caused by accumulation of attached impurities can be prevented.
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Description

Technical Field

[0001] The utility model belongs to the technical field of boiler discharge, and in particular relates to a ash discharge and blockage prevention device for an incineration waste heat boiler. Background Art

[0002] The chain grate is the most widely used mechanized combustion equipment in industrial boilers, but it has a certain range of coal adaptability. The combustion mode of the chain grate is moving fire bed combustion, and the fuel ignition condition is "limited ignition". The fuel enters the grate through the coal hopper. As the grate moves, the burnt coal slag is discharged to the slag well at the tail of the grate as the grate moves. Therefore, compared with reciprocating furnaces, vibrating furnaces, and boiling furnaces, the chain grate has higher requirements on the grade of coal. With the use of the grate, the tail wheel of the chain grate of the waste heat boiler of the second phase incineration line is prone to ash accumulation and blockage, which in turn affects the overall discharge effect of the device. Utility Model Content

[0003] The utility model provides an anti-ash clogging device for an incineration waste heat boiler, aiming to solve the problem of easy ash accumulation and clogging of the chain grate tail wheel of the waste heat boiler of the second phase incineration line proposed in the above background technology.

[0004] To solve the above-mentioned problem, the utility model is implemented as follows: an anti-ash clogging device for an incineration waste heat boiler comprises: a grate body, a combustion furnace is installed at the bottom of the grate body, a boiler body is provided on the top of the grate body, and a plurality of connecting pipes are installed between the boiler body and the grate body; a mounting frame, one end of the mounting frame is fixedly mounted on one end of the boiler body; a scraper, the scraper is fixedly mounted on the other end of the mounting frame and can contact with one end of the grate body; a brush plate, the brush plate is fixedly mounted on the bottom of the scraper and can contact with one end of the grate body, and a plurality of scraping grooves are provided on the brush plate; a protective shell, the protective shell is sleeved outside the grate body, the combustion furnace and the boiler body; a cooling component, the cooling component is arranged on the protective shell, and the cooling component is used to reduce the temperature of dust attached to the surface of the grate body.

[0005] Preferably, the cooling component includes a fan, an exhaust duct and a cooling pipe, the fan is fixedly mounted on the protective shell, the exhaust duct is fixedly mounted at the exhaust end of the fan and extends through the protective shell to above the scraper, the cooling pipe is fixedly mounted at the end of the exhaust duct, and the cooling pipe is provided with a plurality of air outlets.

[0006] Preferably, a limiting frame located below the scraper is provided in the protective shell, a collecting box is movably installed in the limiting frame, and two handles are provided on the collecting box.

[0007] Preferably, an air inlet pipe is fixedly mounted on the air inlet end of the fan, a metal pipe is fixedly mounted on the air inlet pipe, an ice storage bin is fixedly mounted on an outer wall of one side of the protective shell, the ice storage bin is fixedly sleeved outside the metal pipe, and the ice storage bin is filled with ice cubes.

[0008] Preferably, a filter box is installed at the air inlet end of the metal tube, a limiting cylinder is installed on the inner thread of the filter box, an isolation net is provided on the limiting cylinder, and the limiting cylinder is filled with filter material.

[0009] Preferably, two sliders are fixedly installed at the bottom of the protective shell, and the same base is movably sleeved outside the two sliders. A baffle is fixedly installed on the top of the base. An opening is provided on one side of the protective shell, and the baffle can be attached to the outside of the opening.

[0010] Preferably, an observation window is provided on the baffle, a clamping rod is hinged on one side of the protective shell close to the baffle, a clamping ring is fixedly mounted on the baffle, and the clamping rod can extend into the clamping ring.

[0011] Compared with the related art, the ash discharge and blockage prevention device for the incineration waste heat boiler provided by the utility model has the following beneficial effects:

[0012] Compared with the prior art, the incineration waste heat boiler ash discharge prevention and blockage prevention device provided in the present solution can increase the protection effect of the device by providing a protective shell and a baffle, and can scrape off impurities attached to the surface of the grate body by providing a scraper and a brush plate to prevent blockage caused by accumulation of impurities, and can cool the grate body by providing a fan in conjunction with an exhaust pipe and a cooling pipe to harden the impurities for easier subsequent scraping work, and can further increase the cooling effect by providing a metal pipe and an ice storage bin. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the main cross-sectional structure of a device for preventing ash discharge and blockage of an incineration waste heat boiler provided by the utility model;

[0014] Figure 2 It is a schematic diagram of the main cross-sectional structure of the mounting frame, the scraper and the brush plate in the utility model;

[0015] Figure 3 for Figure 1 A schematic diagram of the enlarged structure of part A;

[0016] Figure 4 It is a schematic diagram of the three-dimensional structure of the protective shell and the baffle in the utility model.

[0017] Figure numerals: 1. grate body; 2. combustion furnace; 3. boiler body; 4. mounting frame; 5. scraper; 6. brush plate; 7. protective shell; 8. fan; 9. exhaust duct; 10. cooling pipe; 11. air inlet duct; 12. metal pipe; 13. ice storage bin; 14. filter box; 15. limit frame; 16. collection box; 17. slider; 18. baffle; 19. observation window. DETAILED DESCRIPTION

[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0019] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0020] The utility model provides a device for preventing ash discharge and blockage of a waste heat incineration boiler. Figure 1-4As shown, the anti-ash clogging device for the incineration waste heat boiler comprises: a grate body 1, a combustion furnace 2 is installed at the bottom of the grate body 1, a boiler body 3 is provided on the top of the grate body 1, and a plurality of connecting pipes are installed between the boiler body 3 and the grate body 1; a mounting frame 4, one end of the mounting frame 4 is fixedly mounted on one end of the boiler body 3; a scraper 5, the scraper 5 is fixedly mounted on the other end of the mounting frame 4 and can contact with one end of the grate body 1; a brush plate 6, the brush plate 6 is fixedly mounted on the bottom of the scraper 5 and can contact with one end of the grate body 1, and the brush plate 6 is provided with a plurality of scraping grooves; a protective shell 7, the protective shell 7 is sleeved on the outside of the grate body 1, the combustion furnace and the boiler body 3; a cooling component, the cooling component is arranged on the protective shell 7, and the cooling component is used to reduce the temperature of dust attached to the surface of the grate body 1.

[0021] In this embodiment, the grate body 1 is the main part of the chain grate, which is responsible for carrying and moving the fuel combustion furnace 2 to provide the environment required for combustion. The boiler body 3 is used to collect and utilize the heat generated by combustion. The main function of the scraper 5 is to scrape off the accumulated dust on the surface of the grate body 1. The scraper groove can better clean the dust and impurities on the grate body 1. The protective shell 7 plays a protective role to prevent external factors from damaging the equipment. The cooling component is used to reduce the temperature of dust attached to the surface of the grate body 1, which helps to prevent dust from sticking due to high temperature, thereby reducing the possibility of blockage.

[0022] In a further preferred embodiment of the utility model, the cooling component includes a fan 8, an exhaust pipe 9 and a cooling pipe 10, the fan 8 is fixedly mounted on the protective shell 7, the exhaust pipe 9 is fixedly mounted at the exhaust end of the fan 8 and extends through the protective shell to above the scraper, the cooling pipe 10 is fixedly mounted at the end of the exhaust pipe 9, and the cooling pipe is provided with a plurality of air outlets.

[0023] In this embodiment, the fan 8 serves as the power source of the entire cooling assembly and is fixedly mounted on the protective shell 7. Its main function is to generate wind flow and direct the wind flow to the parts that need cooling through the exhaust pipe 9. The design of the air outlet enables the wind flow to blow more evenly to various parts of the grate body 1, ensuring the uniformity and consistency of the cooling effect, making it easier to scrape the slag after cooling, and at the same time reducing the damage of the high-temperature slag to the scraper 5 and the brush plate 6.

[0024] In a further preferred embodiment of the utility model, a limiting frame 15 located below the scraper is provided in the protection shell 7, a collecting box 16 is movably installed in the limiting frame 15, and two handles are provided on the collecting box 16.

[0025] In this embodiment, the limit frame 15 not only plays the role of fixing and supporting, but more importantly, it provides a stable activity space for the collection box 16, and the collection box 16 can be easily taken out or put in. This design makes it easier and more efficient to clean the ash and dust on the grate body 1. When cleaning, the staff only needs to hold the two handles on the collection box 16 to easily take it out of the limit frame 15, and then pour out the accumulated ash and dust. This design not only facilitates the cleaning work, but also effectively prevents the scattering of ash and dust, and keeps the working environment clean.

[0026] In a further preferred embodiment of the utility model, an air inlet pipe 11 is fixedly installed at the air inlet end of the fan 8, a metal pipe 12 is fixedly installed on the air inlet pipe 11, and an ice storage bin 13 is fixedly installed on an outer wall of one side of the protective shell 7. The ice storage bin 13 is fixedly sleeved outside the metal pipe 12, and the ice storage bin 13 is filled with ice cubes.

[0027] In this embodiment, the role of the metal tube 12 lies in its excellent thermal conductivity, which enables rapid heat exchange, and the introduction of the ice storage bin 13 is an important improvement in the cooling effect. The ice storage bin 13 is fixedly mounted outside the metal tube 12, and is filled with ice cubes. These ice cubes can continuously absorb the heat on the metal tube 12 through their low-temperature characteristics, and convert it into latent heat of melting of ice, thereby further reducing the inlet air temperature. When the fan 8 is working, the outside air enters through the air inlet pipe 11, is cooled by the ice cubes when passing through the metal tube 12, and then enters the fan 8 for circulation. In this way, the wind that has been cooled can more effectively reduce the dust temperature on the surface of the grate body 1.

[0028] In a further preferred embodiment of the utility model, a filter box 14 is installed at the air inlet end of the metal tube 12, and a limiting cylinder is installed on the internal thread of the filter box 14. An isolation net is provided on the limiting cylinder, and the limiting cylinder is filled with filter material.

[0029] In this embodiment, the main function of the isolation net is to prevent larger impurities or foreign objects from entering the metal tube 12, thereby protecting the normal operation of the fan 8 and the cooling component. The filter material can effectively remove tiny impurities such as dust and particulate matter in the air, ensuring that the air entering the fan 8 and the cooling component is clean.

[0030] In a further preferred embodiment of the utility model, two sliders 17 are fixedly installed at the bottom of the protective shell 7, and the two sliders 17 are movably sleeved with the same base, and a baffle 18 is fixedly installed on the top of the base. An opening is provided on one side of the protective shell 7, and the baffle 18 can be attached to the outside of the opening.

[0031] In this embodiment, the slider 17 enables the entire protective shell 7 and its internal components to be easily moved and positioned on the base. The cooperation between the slider 17 and the base ensures both the smoothness of movement and the accuracy of positioning. The baffle 18 not only plays a protective role to prevent external objects or personnel from accidentally contacting the equipment inside the protective shell 7, thereby improving safety, but the baffle 18 can also be attached to the outside of the opening to play a sealing and dust-proof role. When it is necessary to maintain or inspect the equipment inside the protective shell 7, it only needs to remove the baffle 18 from the outside of the opening to conveniently operate through the opening.

[0032] In a further preferred embodiment of the utility model, an observation window 19 is provided on the baffle 18, a clamping rod is hinged on one side of the protective shell 7 close to the baffle 18, a clamping ring is fixedly installed on the baffle 18, and the clamping rod can extend into the clamping ring.

[0033] In this embodiment, the clamping rod can be conveniently extended into the clamping ring when needed, thereby locking the baffle 18. When the clamping rod is fully inserted into the clamping ring, the protective shell 7 is firmly fixed on the baffle 18, effectively preventing it from accidentally opening or moving during the operation of the equipment.

[0034] In summary, compared with the related art, the present device can increase the protection effect of the present device by providing the protective shell 7 and the baffle 18, and can scrape the impurities attached to the surface of the grate body 1 by providing the scraper 5 and the brush plate 6 to prevent the accumulation of impurities and blockage, and can cool the grate body 1 by providing the fan 8 in conjunction with the exhaust pipe 9 and the cooling pipe 10, so that the hardening of the impurities is more convenient for the subsequent scraping work, and can further increase the cooling effect by providing the metal pipe 12 and the ice storage bin 13.

[0035] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0036] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A device for preventing ash discharge and blockage of a waste heat incineration boiler, characterized in that: include: A grate body, wherein a combustion furnace is installed at the bottom of the grate body, a boiler body is provided on the top of the grate body, and a plurality of connecting pipes are installed between the boiler body and the grate body; a mounting frame, wherein one end of the mounting frame is fixedly installed at one end of the boiler body; a scraper, wherein the scraper is fixedly installed at the other end of the mounting frame and can contact with one end of the grate body; a brush plate, wherein the brush plate is fixedly installed at the bottom of the scraper and can contact with one end of the grate body, and a plurality of scraping grooves are provided on the brush plate; a protective shell, wherein the protective shell is sleeved outside the grate body, the combustion furnace and the boiler body; a cooling component, wherein the cooling component is arranged on the protective shell, and the cooling component is used for reducing the temperature of dust attached to the surface of the grate body.

2. The device for preventing ash discharge and blockage of a waste heat incineration boiler according to claim 1, characterized in that: The cooling component includes a fan, an exhaust duct and a cooling pipe. The fan is fixedly mounted on the protective shell. The exhaust duct is fixedly mounted at the exhaust end of the fan and extends through the protective shell to above the scraper. The cooling pipe is fixedly mounted at the end of the exhaust duct. The cooling pipe is provided with a plurality of air outlets.

3. The device for preventing ash discharge and blockage of a waste heat incineration boiler according to claim 1, characterized in that: A limiting frame located below the scraper is arranged in the protection shell, a collecting box is movably installed in the limiting frame, and two handles are arranged on the collecting box.

4. The device for preventing ash discharge and blockage of a waste heat incineration boiler according to claim 2, characterized in that: An air inlet pipe is fixedly installed at the air inlet end of the fan, a metal pipe is fixedly installed on the air inlet pipe, an ice storage bin is fixedly installed on one side outer wall of the protective shell, the ice storage bin is fixedly sleeved outside the metal pipe, and the ice storage bin is filled with ice cubes.

5. The device for preventing ash discharge and blockage of a waste heat incineration boiler according to claim 4, characterized in that: A filter box is installed at the air inlet end of the metal tube, a limiting cylinder is installed on the inner thread of the filter box, an isolation net is arranged on the limiting cylinder, and filter material is filled in the limiting cylinder.

6. The device for preventing ash discharge and blockage of a waste heat incineration boiler according to claim 1, characterized in that: Two sliders are fixedly installed at the bottom of the protective shell, and the same base is movably sleeved outside the two sliders. A baffle is fixedly installed on the top of the base. An opening is provided on one side of the protective shell, and the baffle can be attached to the outside of the opening.

7. The device for preventing ash discharge and blockage of a waste heat incineration boiler according to claim 6, characterized in that: The baffle is provided with an observation window, a clamping rod is hingedly connected to one side of the protective shell close to the baffle, a clamping ring is fixedly mounted on the baffle, and the clamping rod can extend into the clamping ring.